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16

 

Error 98: 

DC Power BUS Over Voltage (120VAC Configuration)

 

TRIGGER: When the HVCB senses voltage greater than 190VDC (120VAC configuration)

 

1.

 

Turn the blender off, wait 30 seconds and turn it back on.

 

2.

 

If the error returns, inspect the store’s power setup ensuring the blender is powered correctly.

 

 

Error 99: 

DC Power BUS Over Voltage (220VAC Configuration)

 

TRIGGER: When the HVCB senses voltage greater than 425VDC (220VAC configuration)

 

1.

 

Turn the blender off, wait 30 seconds and turn it back on.

 

2.

 

If the error returns, inspect the store’s power setup ensuring the blender is powered correctly.

 

 

Consumer Errors

 

“HEY! Please remove the cup lid completely.”

 

TRIGGER: The LVCB detects a spike in the Position Motor current around the time the blending disc would contact the foil lid

 

1.

 

Ensure the customer is completely removing the foil lid before blending.  Check the blending chamber for debris.  Run another 
shake to make sure the error is cleared.

 

2.

 

Ensure f’real product cups are not over

-

filled. A properly filled cup, before blending, will be two

-

thirds full.  If cups are over

-

filled or if they are thawed and re

-

frozen upside down, those shakes will not blend.  Try blending a properly filled cup.

 

3.

 

Open the front door an inspect the Flip

-

Up Door gasket.  If the gasket is damaged or peeling off, replace 

Flip

-

Up Door

 (Part

Manual: Inside the Chamber).

  

4.

 

Inspect and ensure the Cup Lid Weight and blending assembly are installed correctly.

 

5.

 

Check the Linear Motion System and remove any obstructions that are limiting the free movement of the Cup Holder.  Including 
the area around the opening at the bottom of the blending chamber.

 

 

“HEY! Please close the front door.”

 

TRIGGER: Front door is detected as being open when the blender is in an idle state

 

1.

 

Ensure the front door is completely shut and latched.

 

2.

 

Verify the Front Door Magnet is in place and not damaged.

 

3.

 

Verify the Front Door Switch is in place and secure.  To find the Front Door Switch: First, open the front door and remove the 
fascia plate surrounding the chamber.  Next, remove the right side panel and locate the switch behind the metal tab on the 
front of the blender.

 

4.

 

Bring up the LVCBS Status Screen (Press the “Left Arrow” & “OK” buttons for 7 seconds until the Status Screen appears on the 
screen) and locate Line Q: “FrDrSw: 1/0”

 

A.

 

If this value is “FrDrSw: 1” and door will not close, replace 

Door Latch Assembly 

(Parts Manual: Door Latch & Lock System).

 

B.

 

If this value is “FrDrSw: 0” and door is closed and latched, replace 

Front Door Switch

 (Parts Manual: Glossary).

 

 

“OOPS! Something’s in the way of the cup holder.”

 

TRIGGER: Position Motor detects a current overload (> 1.5A) at any time during the cycle

 

1.

 

Check the Linear Motion System and remove any obstructions that are limiting the free movement of the Cup Holder.  Including 
the area around the opening at the bottom of the blending chamber.

 

2.

 

Check the Flip

-

Up Door. Ensure that the Flip

-

Up Door is not stuck or broken.  If so, replace either 

Flip

-

Up Door Lever Assembly

 

(Parts Manual: Glossary) or 

Flip

-

Up Door

 (Parts Manual: Inside the Chamber), as needed.

 

3.

 

Check the operation of the Linear Motion System. 

 

A.

 

Remove the 3 center tail panels behind the Cup Holder.  They are held in place by a single Phillips screw. 

 

B.

 

Run an Empty Cup Cycle (ECC).

 

a.

 

To perform an ECC, locate an empty f’real cup and place it in the Cup Holder.  Press and hold the “Regular” button 
for 25 seconds.

 

C.

 

Observe the Cup Holder as it travels up and then back down. Checking the pulleys, belt and Cup Holder carriage.  Look for 
any binding, catching, etc.  This operation should be smooth.  Replace 

Cup Holder Carriage

 (Parts Manual: Front, Lower 

Panels), 

Belt Tensioner with Spring Assembly 

(Parts Manual: Glossary) or 

Position Motor

 (Parts Manual: Heaters &      

Position Motor), as needed.

 

4.

 

Bring up the LVCBS Status Screen (Press the “Left Arrow” & “OK” buttons for 7 seconds until the Status Screen appears on the 
screen) and locate Line H: “PosMotCurrent: XX.XX”  and blend a shake.  This value should be less than 1.5A.  If this value is over 
1.5A, replace 

Position Motor

 (Parts Manual: Heaters & Position Motor).

 

5.

 

Check and verify if the Flip

-

Up Door Solenoid isn't engaged or stuck.

 

 If the solenoid is stuck or damaged, replace 

Flip

-

Up Door 

Solenoid 

(Parts Manual: Switches, Sensor & Solenoid lock). 

 

 

Содержание FRLB4

Страница 1: ...1 Rev J Model FRLB4 Service Manual...

Страница 2: ...2...

Страница 3: ...completely HEY Please close the front door OOPS Something s in the way of the cup holder OOPS Wrong cup size HEY The product is not cold enough to be blended WE RE SO SORRY The blender needs to take a...

Страница 4: ...p Door to clean off any product build up around the blending chamber rim and gasket Be careful not to damage the gasket Panels Screens 4 2 Daily Blender Maintenance 1 2 Weekly Blender Maintenance Loca...

Страница 5: ...ht Arrow OK Recover Catastrophic Error Regular More Thick Initiate Manual Water Shot Rinse Less Thick Initiate Manual Scour Rinse Regular Initiate Manual Rotary Rinse More Thick Initiate Steam Cycle L...

Страница 6: ...ting up on the bottom of the Cup Holder If you are unable to raise the Cup Holder replace Position Motor Parts Manual Heaters Position Motor Error 66 Pump Motor Peak Current Limit Exceeded TRIGGER Pum...

Страница 7: ...ace Flip Up Door Shoe Parts Manual Switches Sensor Solenoid Lock Error 6B Home Sensor Malfunction During Blend TRIGGER Home sensor blocked or unblocked at the wrong carriage location 1 Reset the blend...

Страница 8: ...ns together for 7 seconds to soft reset the blender 2 Check the Scour Thermistor wires and connector The thermistor is located by removing the left right and rear panels The thermistor is located at b...

Страница 9: ...ly proceed to Step 10 7 Verify the BF Steamer Heater is heating properly A Verify wiring at the steamer tank is intact and correct B Check for continuity through steamer elements with a Multi Meter a...

Страница 10: ...wer c If water is not continuously spraying proceed to Step 6 6 Check that the amount of water dispensed is being accurately registered by the Flow Meter A Remove the Water Shot Hose from the blending...

Страница 11: ...tch the Count on Line J of the Status Screen If not replace Flow Meter Parts Manual Water System E If the amount of water in the cup matches the Count on Line J and is still 65mL and error returns ens...

Страница 12: ...buttons for 7 seconds until the Status Screen appears on the screen and locate Line E ScrTemp XXX A If the ScrTemp does not reach the Trigger temperatures above or by passes it for more than 1 minute...

Страница 13: ...The fuse is located on the LVCB at F1 If the fuse is blown replace LVCB Parts Manual Control Boards Lower 5 Measure DC voltages for the Position Motor on the LVCB at TB5 A At rest Red wire pin to grou...

Страница 14: ...re inside the chamber matches the ChmTemp a If the temperatures are the same ensure blender has the latest Firmware Version Press the Left Arrow OK buttons for 7 seconds until the Status Screen appear...

Страница 15: ...e Left Arrow OK buttons for 7 seconds until the Status Screen appears on the screen and locate Line J Count XXXX mL a If the amount in the cup is either less or more than what is on the Count XXXX mL...

Страница 16: ...the chamber Next remove the right side panel and locate the switch behind the metal tab on the front of the blender 4 Bring up the LVCBS Status Screen Press the Left Arrow OK buttons for 7 seconds un...

Страница 17: ...s between 0 6 F A Perform the Squeeze Test Using a chocolate milkshake squeeze the middle of the cup You should be able to squeeze a dime size dent in the milkshake B Ensure the product is tempered se...

Страница 18: ...he SBC is a Zotac ensure the USB connections are secure if they are and the issue remains replace with a V1 Single Board Computer Parts Manual Control Boards Lower B If the SBC is a Jetway NC98 2 fans...

Страница 19: ...e blender back on at the same time i If the fans start up and the blender boots up in a normal process remove the screwdriver re connect the SBC Reset connection and return the panels ii If the fans s...

Страница 20: ...ion Do not slam the door Slamming the door will damage the LCD touchscreen 2 If the door still won t close slowly close the front door and watch where the front door latch meets the blender frame If t...

Страница 21: ...shim the wedge out a Add another washer between the back of the LCD screen and Front Door Wedge on the bottom 2 corners This will add more pressure on the bottom of the Front Door Wedge and chamber op...

Страница 22: ...hould be able to squeeze a dime size dent in the milkshake ii If you can put a dent in the side of the shake during the squeeze test the product is ready to move into the front display freezer Blender...

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