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17

 

“OOPS!  Wrong cup size used.”

 

TRIGGER: If the cup Size sensors are triggered too early, too late or not at all

 

1.

 

Ensure the customer is using a f’real cup.

 

2.

 

Locate the Cup Sensors and clean them using a damp paper towel.  Run another cycle.  If the error persists, proceed Step 3.

 

3.

 

Remove throat panel from the bottom of the blending chamber.  Check panel for debris.  Ensure the cup sensor holes are not 
obstructed in any way.  Clean as needed.  If damaged, replace 

Cup Size Sensors

 (Parts Manual: Cup Sensors).

 

4.

 

Check the wiring for the Cup Size Sensors. Ensure the wires are not pinched or damaged.  If the wires are damaged, replace    

Cup IR Sensors Wiring Harness

 (Parts Manual: Glossary).

 

5.

 

If error persists, replace 

Low Voltage Control Board 

(Parts Manual: Control Boards, Lower).

 

 

“HEY! The product is not cold enough to be blended.”

 

TRIGGER: During the first part of the first bore, if the cup carriage moves fast and/or the mix motor current load is too small, it 
assumes there is no product in the cup or it has already been blended

 

1.

 

Ensure the display freezer is between 0

-

6°F.

 

A.

 

Perform the Squeeze Test. Using a chocolate milkshake,

 

squeeze the middle of the cup.  You should be able to squeeze a 

dime

-

size dent in the milkshake.

 

B.

 

Ensure the product is tempered (see the “Too Thick/Too Thin Shakes” section). 

 

2.

 

Ensure f’real product cups are not over

-

filled.  A properly filled cup, before blending, will be 2/3 full.  If cups are over

-

filled or if 

they are thawed and re

-

frozen upside down or at an angle, those shakes will not blend.  Try blending a properly filled cup. 

 

3.

 

Verify that the Blending Components are secure and assembled correctly.

 

 If damaged, replace 

Blending Assembly

 (Parts     

Manual: Mixing System).

 

 

“WE’RE SO SORRY! The blender needs to take a break to let the motor cool down.”

 

TRIGGER: Mix Motor temperature exceeds threshold of 180°F

 

1.

 

Allow one hour for the Mix Motor to cool down.  This is caused by several shakes being blended one after the other. 

 

2.

 

Ensure the display freezer is between 0

-

6°F.

 

A.

 

Perform the Squeeze Test.  Using a chocolate milkshake,

 

squeeze the middle of the cup.  You should be able to squeeze a 

dime

-

size dent in the milkshake.

 

B.

 

Ensure the product is tempered (see the “Too Thick/Too Thin Shakes” section).

 

3.

 

Spin Mix Motor Spindle by hand to ensure it spins freely.  If the spindle won’t turn or is difficult to turn, replace 

Mix Motor

 

(Parts Manual: Mixer System).

 

 

“WE’RE SO SORRY! The blender needs water to blend!”

 

TRIGGER: Lower scour minimum flow limit of 60mL was not reached within 2.5 seconds

 

1.

 

If the blender is unable to achieve 60mL of water within 2.5 seconds, the front screen will read:

 

 

 

A.

 

"We're So Sorry! The blender needs water to blend! 

 

Store Associate: The water connection

 

might be turned off or may 

need better water pressure. 

 

To re

-

test water connection, press the “Regular” and “More Thick” buttons for 7 seconds.  

 

2.

 

If the blender sits in the above state without being reset, it will reset automatically and re

-

try to complete the Scour rinse 

event

 

every 5 minutes for 30 minutes, total.  After it reaches its final try and still can't get the 60mL within 2.5 seconds, Error 7D 

will present on the screen.  See “Error 7D” troubleshooting. 

 

 

“WE’RE SO SORRY! The blender experienced unexpected Error Code C11.”

 

TRIGGER: The Cup in Place sensor is triggered for 60 seconds after a shake blend process is complete.

  

1.

 

Clean both cup sensors using a dampened “Q

-

tip,” cotton swab or paper towel.

 

2.

 

Access the LVCB Status Window and locate Line R: “CupInP: 1/0”

 

A.

 

If the value is: "CupInP : 0" 

-

 troubleshooting is complete.

 

B.

 

If the value is: "CupInP : 1" 

-

 Proceed to step 3.

  

3.

 

Remove the Left

-

Tail, Right

-

Tail and Throat Panel from the bottom of the blending chamber.

 

A.

 

Check panel for debris.

 

B.

 

Ensure the cup sensor holes are not obstructed in any way.

 

C.

 

Clean as needed.

 

D.

 

Replace if damaged.

 

4.

 

Remove the Left Side Panel and locate the wiring harness behind the Blending Chamber.

   

A.

 

Inspect the wiring for any damage.

 

B.

 

Unplug and Re

-

plug the wires back into place.

 

5.

 

Turn the blender around to locate the Ventilation Grate at the base.

 

 Ensure that is completely clean and clear.

 

A.

 

If still an issue, replace the 

Cup In Place Sensor Set

 (Parts Manual: Cup Sensors).

 

Содержание FRLB4

Страница 1: ...1 Rev J Model FRLB4 Service Manual...

Страница 2: ...2...

Страница 3: ...completely HEY Please close the front door OOPS Something s in the way of the cup holder OOPS Wrong cup size HEY The product is not cold enough to be blended WE RE SO SORRY The blender needs to take a...

Страница 4: ...p Door to clean off any product build up around the blending chamber rim and gasket Be careful not to damage the gasket Panels Screens 4 2 Daily Blender Maintenance 1 2 Weekly Blender Maintenance Loca...

Страница 5: ...ht Arrow OK Recover Catastrophic Error Regular More Thick Initiate Manual Water Shot Rinse Less Thick Initiate Manual Scour Rinse Regular Initiate Manual Rotary Rinse More Thick Initiate Steam Cycle L...

Страница 6: ...ting up on the bottom of the Cup Holder If you are unable to raise the Cup Holder replace Position Motor Parts Manual Heaters Position Motor Error 66 Pump Motor Peak Current Limit Exceeded TRIGGER Pum...

Страница 7: ...ace Flip Up Door Shoe Parts Manual Switches Sensor Solenoid Lock Error 6B Home Sensor Malfunction During Blend TRIGGER Home sensor blocked or unblocked at the wrong carriage location 1 Reset the blend...

Страница 8: ...ns together for 7 seconds to soft reset the blender 2 Check the Scour Thermistor wires and connector The thermistor is located by removing the left right and rear panels The thermistor is located at b...

Страница 9: ...ly proceed to Step 10 7 Verify the BF Steamer Heater is heating properly A Verify wiring at the steamer tank is intact and correct B Check for continuity through steamer elements with a Multi Meter a...

Страница 10: ...wer c If water is not continuously spraying proceed to Step 6 6 Check that the amount of water dispensed is being accurately registered by the Flow Meter A Remove the Water Shot Hose from the blending...

Страница 11: ...tch the Count on Line J of the Status Screen If not replace Flow Meter Parts Manual Water System E If the amount of water in the cup matches the Count on Line J and is still 65mL and error returns ens...

Страница 12: ...buttons for 7 seconds until the Status Screen appears on the screen and locate Line E ScrTemp XXX A If the ScrTemp does not reach the Trigger temperatures above or by passes it for more than 1 minute...

Страница 13: ...The fuse is located on the LVCB at F1 If the fuse is blown replace LVCB Parts Manual Control Boards Lower 5 Measure DC voltages for the Position Motor on the LVCB at TB5 A At rest Red wire pin to grou...

Страница 14: ...re inside the chamber matches the ChmTemp a If the temperatures are the same ensure blender has the latest Firmware Version Press the Left Arrow OK buttons for 7 seconds until the Status Screen appear...

Страница 15: ...e Left Arrow OK buttons for 7 seconds until the Status Screen appears on the screen and locate Line J Count XXXX mL a If the amount in the cup is either less or more than what is on the Count XXXX mL...

Страница 16: ...the chamber Next remove the right side panel and locate the switch behind the metal tab on the front of the blender 4 Bring up the LVCBS Status Screen Press the Left Arrow OK buttons for 7 seconds un...

Страница 17: ...s between 0 6 F A Perform the Squeeze Test Using a chocolate milkshake squeeze the middle of the cup You should be able to squeeze a dime size dent in the milkshake B Ensure the product is tempered se...

Страница 18: ...he SBC is a Zotac ensure the USB connections are secure if they are and the issue remains replace with a V1 Single Board Computer Parts Manual Control Boards Lower B If the SBC is a Jetway NC98 2 fans...

Страница 19: ...e blender back on at the same time i If the fans start up and the blender boots up in a normal process remove the screwdriver re connect the SBC Reset connection and return the panels ii If the fans s...

Страница 20: ...ion Do not slam the door Slamming the door will damage the LCD touchscreen 2 If the door still won t close slowly close the front door and watch where the front door latch meets the blender frame If t...

Страница 21: ...shim the wedge out a Add another washer between the back of the LCD screen and Front Door Wedge on the bottom 2 corners This will add more pressure on the bottom of the Front Door Wedge and chamber op...

Страница 22: ...hould be able to squeeze a dime size dent in the milkshake ii If you can put a dent in the side of the shake during the squeeze test the product is ready to move into the front display freezer Blender...

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