FOM INDUSTRIE BLITZ, Руководство по эксплуатации и обслуживанию

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G B G B G B G B G B
BLITZ
CONTENTS
1 GENERAL WARNINGS ................................................................................................................... 3
1.1 INTRODUCTION ............................................................................................................................. 3
1.2 WARRANTY ................................................................................................................................... 3
2 GENERAL INFORMATION .............................................................................................................. 4
2.1 FOREWORD .................................................................................................................................. 4
2.2 IDENTIFICATION AND CERTIFICATION PLATE ............................................................................ 5
2.3 PLATES ON THE MACHINE .......................................................................................................... 6
3 OVERALL DIMENSIONS ................................................................................................................ 7
3.1 CUTTING DIAGRAM ....................................................................................................................... 8
3.2 TECHNICAL SPECIFICATIONS ..................................................................................................... 9
3.3 BASIC MACHINE VERSION COMPONENTS ................................................................................ 10
3.4 SOUND EMISSION OF THE BLITZ SAWING MACHINE ............................................................... 11
4 HEALTH AND SAFETY STANDARDS ........................................................................................... 12
4.1 FOREWORD ................................................................................................................................ 12
4.2 INTENDED MACHINE USE .......................................................................................................... 12
4.3 SAFETY WARNINGS ................................................................................................................... 12
4.4 SAFETY DEVICES ....................................................................................................................... 14
4.5 RISK AND RESIDUAL RISK AREAS - 1 ....................................................................................... 15
4.6 RESIDUAL RISK AREAS - 2 ........................................................................................................ 17
5 TRANSPORT AND INSTALLATION ............................................................................................... 19
5.1 HANDLING ................................................................................................................................... 19
5.2 CHECKS ...................................................................................................................................... 20
5.3 MACHINE POSITIONING AND INSTALLATION ............................................................................ 20
5.4 LEVELLING ..........................................................................................................................26
5.5 FIXING TO THE GROUND................................................................................................. ....30
5.7 CHECKING THE ALIGNMENT OF THE MOBILE HEAD ROLLER TABLE ..................................... 31
6 CONTROLS .................................................................................................................................. 32
7 ELECTRICAL AND PNEUMATIC CONNECTION .......................................................................... 35
8 PROCEDURE FOR START UP AND MACHINING ........................................................................ 37
9 ADJUSTMENTS ............................................................................................................................ 39
9.1 BLADES FEED RATE ................................................................................................................... 39
9.2 REGULATING THE FLOW OF LUBRICANT TO THE BLADES ...................................................... 40
9.3 VICE - POSITIONING / ADJUSTMENTS ...................................................................................... 41
9.4 MINIMUM CUT .............................................................................................................................. 46
9.5 CUTTING ANGLES ....................................................................................................................... 49
9.6 CUTTING PROCEDURE ............................................................................................................... 49
9.7 SAW BLADE ................................................................................................................................ 49
9.8 PROFILE POSITIONING ............................................................................................................... 50
9.9 CLAMPING PROFILES ................................................................................................................. 51
9.10 ADJUSTING THE PROFILE HEIGHT MEASURER (IF PRESENT) ................................................ 52
9.11 CALCULATING THE CUTTING LENGTH ....................................................................................... 53
9.12 CUTS AT EXTERNAL ANGLES OF LESS THAN 30° - SPECIFIC RULES .................................... 54
9.13 RETRACTABLE MIDDLE PROFILE SUPPORT (OPTIONAL) ........................................................ 55
9.14 CUTS WITH THE STEP-BY-STEP KIT (OPTIONAL) .................................................................... 58
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MAINTENANCE ............................................................................................................................ 60
10.1 DAILY MAINTENANCE ................................................................................................................. 60
10.2 PERIODIC MAINTENANCE .......................................................................................................... 61
10.3 FITTING A NEW BLADE .............................................................................................................. 63
10.4 FITTING A NEW PRESSURE SWITCH ........................................................................................ 65
10.5 FITTING NEW SOLENOID VALVES ............................................................................................. 66
10.6 FITTING A NEW REMOTE CONTROL SWITCH ........................................................................... 67
10.7 CHANGING THE PADS ON THE VICES ....................................................................................... 68
10.8 FITTING A NEW HORIZONTAL VICE CYLINDER ......................................................................... 69
10.9 FITTING A NEW VERTICAL VICE CYLINDER ............................................................................. 70
10.10 CLEANING THE VICE CYLINDER STOP VALVE ......................................................................... 72
10.11 SUBSTITUTING THE CHIPS CONVEYOR BELT ........................................................................... 73
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PROBLEMS - CAUSES - REMEDIES ........................................................................................... 79
12 DISPOSAL OF THE MACHINE ..................................................................................................... 82
13 ELECTRICAL AND PNEUMATIC DIAGRAMS ............................................................................... 83
14 ORDERING SPARE PARTS .......................................................................................................... 84