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intelliRock® III– Operating Instructions Guide

What’s new in intelliRock III

Users that are familiar with previous generations of intelliRock will find many new features and

functions in intelliRock III:

• Logger standardization.

The system uses two types of loggers. Maturity loggers that

support either the Nurse-Saul or Arrhenius methods, and temperature-only loggers.

Both types will log data at one-minute intervals for up to 180 days. Available logger cable

lengths are 4, 8, 15, 30, 50, or 100 feet.

• PSI data.

When maturity loggers are in use and a mix’s calibration curve has been up-

loaded to the reader, the intelliRock III system will now display strength in either PSI or

MPa in addition to the temperature and maturity.

• Cloud software.

The new intelliRock cloud software serves as the central repository for

concrete data collected from loggers for all jobs. Instead of transferring data from intel-

liRock readers through a PC and creating a .CSV file, the data now goes into the cloud

which provides enhanced reporting and visualization capabilities.

• Enhanced graphs.

Graphs on the reader have improved view options, range selection

that allow you to view temperature and strength data overlayed. Slider controls in the

cloud software ensure that differentials are accurate when comparing data from multi-

ple loggers, and max/min indicators.

• Full keyboard.

The intelliRock III reader now features a full, alphabetic keyboard that

speeds up data entry.

• Reader display.

The system now features a color screen with better resolution than the

intelliRock II system.

• Bluetooth support.

A Bluetooth connection is now supported for transferring data be-

tween the reader and a PC.

• Remote cellular connectivity.

The intelliRock wireless remote now supports automatic

transfer of logger data to the cloud via 4G LTE cellular connectivity in the U.S. or 3G in

some international locations. The wireless remote can optionally support 900 MHz radio

connectivity.

• PC Uploader Software.

In addition to facilitating data transfer from the reader to the

PC, the Uploader now allows calibration curve data to be downloaded into the reader for

instant strength conversions.

• Micro-USB charging port.

The reader now includes a micro-USB port that serves as the

PC interface and charges the battery.

• Thermal camera.

A thermal camera is built-in to the intelliRock reader to enable captur-

ing of thermal images of concrete structures to visually detect temperature differences.

intelliRock Applications

The intelliRock III system has two applications in concrete construction: estimation of in-place

concrete strength using the maturity method, or in-place concrete temperature profiling.

Maturity

The intelliRock III system estimates in-place concrete strength using the maturity method as

defined by the ASTM C1074 standard. The standard describes two methods for calculating

concrete maturity:

Содержание intelliRock III

Страница 1: ...intelliRock III Operating Instructions Guide...

Страница 2: ...FLIR Systems and or its subsidiaries All other trademarks trade names or company names referenced herein are used for identification only and are the property of their respective owners Quality Assura...

Страница 3: ...the intelliRock PC software 33 Connecting the intelliRock III Reader to the PC 34 Connecting via Micro USB 34 Connecting via Bluetooth 35 Transferring Logger Data to the PC 35 Transferring Calibratio...

Страница 4: ...4 intelliRock III Operating Instructions Guide...

Страница 5: ...ities compared to previous intelliRock gen erations The system takes the guesswork out of concrete decision making allowing users to report and review concrete data from anywhere using the intelliRock...

Страница 6: ...ssible from anywhere via mobile devices The intelliRock Cloud al lows users to securely store display and share data from individual loggers as well as mix data and calibration curves Using the cloud...

Страница 7: ...n the European market Figure 1 4 The intelliRock III Wireless Remote 5 The intelliRock PC Uploader software Microsoft Windows software used for transferring logger data from the hand held reader to a...

Страница 8: ...ndicators Full keyboard The intelliRock III reader now features a full alphabetic keyboard that speeds up data entry Reader display The system now features a color screen with better resolution than t...

Страница 9: ...should make the decision about which method to use Temperature Profiling Documenting the temperature profiles and gradients of in place concrete is another applica tion of the intelliRock III system...

Страница 10: ...reader use the terminals located on the top of the reader as shown in Figure 1 8 Figure 1 8 The terminals for connecting a logger to the intelliRock reader Refer to the Starting and Using Loggers sect...

Страница 11: ...tervals for up to 180 days the part number format for loggers remains consistent from previous generation intelliRock sys tems Figure 1 10 shows how to interpret logger part numbers Figure 1 10 Interp...

Страница 12: ...ored in the intelliRock cloud With intelliRock concrete data now stored in the cloud it is accessible from anywhere using a smartphone or through any internet connect ed computing device with a browse...

Страница 13: ...pm EST station When 900 MHz connectivity is in use logger data is first transferred to the PC soft ware and from there goes to the intelliRock cloud Reference the Using the intelliRock Wireless Remote...

Страница 14: ...Method and Logger Location 5 After completing logger setup select the Save F1 menu option to start the logger The logger display screen will indicate a Run Status of Running during the first 60 min ut...

Страница 15: ...onnecting via Bluetooth slower Windows 10 only make sure that the reader is paired with the PC 2 In the PC software click the Reader pull down list and select the reader For micro USB connected reader...

Страница 16: ...of the reader screen will display the time date and battery status The second line of the screen shows the status of any connected logger and its seri al number If no logger is connected to the reader...

Страница 17: ...gle between temperature scales F5 selecting the More menu option will advance to a screen that displays a directory of logger data files stored on the reader These intelliRock reader settings are pers...

Страница 18: ...h the languages currently supported by the reader Establishing Bluetooth Connectivity The intelliRock III reader supports Bluetooth connectivity to a PC to transfer logger data from the reader to the...

Страница 19: ...ng is persistent However should the Bluetooth connection fail simply follow the proce dure described in this section to re establish it Select the Menu F5 option to return to the home screen Reader Ba...

Страница 20: ...the intelliRock reader It does not matter which color wire goes to which color terminal Figure 4 1 shows the reader connected to a logger Figure 4 1 The intelliRock III reader connected to a logger Wh...

Страница 21: ...ger select the Start F1 menu option which will open the first of the logger setup screens shown in Figure 4 4 Figure 4 4 Logger setup screen From the first logger setup screen shown in Figure 4 4 firs...

Страница 22: ...rature When the Nurse Saul method is selected datum temperature options are 0 C 10 C or 20 C When the Arrhenius method is selected datum temperature options are presented in one C increments 3 Use the...

Страница 23: ...e the logger location the screen may tempo rarily display Good Link Testing or Updating When logger setup is complete the screen shown in Figure 4 8 will appear Figure 4 8 Logger setup complete screen...

Страница 24: ...hich a user can reset the log ger After this interval is past the logger becomes locked and can no longer be restarted To reset a logger during this period from the screen shown in Figure 4 8 select t...

Страница 25: ...me as entered during the setup process are shown The logger is currently running with the start time and date shown with the total run time To learn the PSI of the concrete around where the connected...

Страница 26: ...scribed associate a calibration curve with the connected logger to get a PSI reading Refresh F4 refresh the display with the most current logger data Setup F5 access the logger setup menu as described...

Страница 27: ...ored on the reader When convenient use the intelliRock PC software to transfer the data from the reader to the intelliRock cloud software to enable sharing of data and report generation Refer to the i...

Страница 28: ...raph will appear on the reader screen as shown in Figure 4 16 Figure 4 16 Graph of data stored on a logger All data stored on the logger is shown in the graph Controls available when viewing the graph...

Страница 29: ...th estimate line If no calibration mix is associated with the logger this line will not display Blue maturity line Green index line positioned at the center of the reader display As the user scrolls l...

Страница 30: ...l camera startup screen It will take the camera a few seconds to normalize the image and calibrate itself after startup The camera lens is located on the back of the intelliRock reader and once the ca...

Страница 31: ...the minimum temperature of the surface in the im age After taking a thermal image the reader screen will provide the user with the option of entering a text description to accompany the image Use the...

Страница 32: ...r to the one shown in Figure 4 20 will display Figure 4 20 Directory of files on the reader Files with a suffix of TML are thermal image files To view them connect the reader to the intel liRock PC so...

Страница 33: ...e software will run under Windows 7 with Service Pack 1 However Bluetooth connectivity to the intelliRock III reader is not supported under Windows 7 Make sure you have administrative rights to instal...

Страница 34: ...ro USB is the fastest way to transfer data from the reader to the PC software To do so 1 Power on the intelliRock III reader 2 Connect the intelliRock III reader to the PC The micro USB port is locate...

Страница 35: ...aders the PC s Bluetooth connectiv ity detects Enter the pairing code from the reader as shown in Figure 3 6 into the BLE Options popup as shown in Figure 5 3 Figure 5 3 Pairing the reader to the PC u...

Страница 36: ...ng data as the intelliRock cloud software distinguishes between new data and duplicate data accepting just the data that isn t already on the cloud Transferring Calibrations to the Reader If the PC th...

Страница 37: ...n a later section of this guide are set up for 900 MHz radio connectivity using the intelliRock PC software Wireless remote boxes are available with two options for transferring data from connected lo...

Страница 38: ...more than one base station After connecting the base station to the PC click to pull down the Radio Serial Port list as shown in Figure 5 7 Figure 5 7 Radio Serial Port pull down list showing the base...

Страница 39: ...s shown in Figure 5 9 while the base station is detecting wireless remote boxes Figure 5 9 Listening for wireless remote boxes The base station should detect all wireless remote boxes that are on the...

Страница 40: ...40 intelliRock III Operating Instructions Guide...

Страница 41: ...ck PC software to transfer stored logger data and images to the PC 3 Through wireless remote boxes After logger and thermal image data is transferred to the intelliRock PC software it automati cally i...

Страница 42: ...load new calibrations 3 Users Add and administer users 4 Settings Set the preferred temperature scale upload a logo or manage wireless remote boxes 5 Thermal View and edit thermal image metadata From...

Страница 43: ...strative rights for system and user management Admins can set user status to Active or Disabled to limit access to the intelliRock cloud without deleting the user Creating or Managing Projects in the...

Страница 44: ...re Add a new project by clicking on the Add New Project button or select an existing project to manage from the Choose a Project to Edit pull down list which will navigate you to the screen shown in F...

Страница 45: ...mperature data for a single logger location The temperature graph will initially display when one or more logger locations are selected as indicated by the blue highlighted tab just above the graph To...

Страница 46: ...sensors at different times users often want to compare logger data that occurred at different points in time The sliding scale feature shown in Figure 6 10 allows you to move the graph lines of logge...

Страница 47: ...the right end of each slider bar shows the amount of offset in the same units as the X axis Setting Alerts Users can set alerts for various events From the projects home screen alerts are set using t...

Страница 48: ...re 6 12 Strength alert settings pop up window Provide the necessary inputs and make the desired selections in the alert pop up window and click the Set New Alert button to save the alert Viewing and E...

Страница 49: ...m EST Figure 6 13 Viewing or editing an alert The alert text shown in the green bar is a link that when clicked will cause the alert pop up window similar to the one shown in Figure 6 12 to appear Fro...

Страница 50: ...en print Use the landscape orientation to get the best output The Excel icon will download an Excel spreadsheet containing data from the selected logger s The PDF icon will create and download a Concr...

Страница 51: ...llows the user to update this data The default view is for the calibration data Click the Strength Calculations or Calibration Graph to see a different view of the calibration For the Calibration Data...

Страница 52: ...the calibration mix data for entry into the intelliRock cloud For a complete explanation of the calibration process refer to the appendix of this guide After obtaining the inputs for a new calibration...

Страница 53: ...Figure 6 18 Cloud settings home screen Change settings as desired Click the MANAGE REMOTE BOXES button to access the list of intelliRock wireless remote boxes that are setup in the cloud Figure 6 19 s...

Страница 54: ...remote box is a link and when clicked on navigates the user to a screen showing the details for that box as seen in Figure 6 20 Figure 6 20 Detailed information for a wireless remote box Make any desi...

Страница 55: ...ach image has an Edit Thermal N link below the image where N refers to the image num ber Clicking this link opens the edit image pop up window shown in Figure 6 22 Figure 6 22 Editing thermal image as...

Страница 56: ...23 shows the intelliRock cloud software login page on a smartphone screen Figure 6 23 Accessing the cloud from a smartphone The cloud software web interface will adjust to fit the size of the screen s...

Страница 57: ...lular connection For areas with poor or no cellular reception 900 MHz radio connectivity is also supported and requires the use of the base station accessory shown in Figure 5 6 For European users 3G...

Страница 58: ...each logger cable to one pair of the red and black terminals located inside the wire less remote box Each pair of connectors is numbered one through eight Ensure that the exposed wire of the logger ca...

Страница 59: ...OXES button 5 All wireless remote boxes that are associated with the user account powered on and have LTE 4G connectivity should appear in a list shown in Figure 6 17 6 Click the blue pencil icon to t...

Страница 60: ...g logger data directly to the cloud at 60 minute intervals Setting the Automatic Data Transfer Interval Wireless remote boxes are configured from the manufacturer to automatically push or trans fer da...

Страница 61: ...to which the base station is connected Use the intelliRock PC software to configure 900 MHz radio connectivity for wireless remote boxes Refer to Configuring 900 MHz Radio Connectivity for Remote Boxe...

Страница 62: ...ger cable near the logger but do not put the zip tie around the logger itself Place loggers two to four inches deep from the surface of a placement Review ASTM recommendations for details on logger de...

Страница 63: ...it is unsupported o USB drivers Under Windows 10 the correct USB drivers to support connecting the intelliRock reader should already exist Under Windows 7 you may need to in stall the necessary driver...

Страница 64: ...button on the wireless remote to force a manual data push Cloud software Cloud software access if the cloud software website is inaccessible verify that the URL is correct If it is but the cloud softw...

Страница 65: ...65 intelliRock technical support Visit www flir com support or call 866 276 8369 9am 5pm EST Appendix...

Страница 66: ...in the same way Embed the intelliRock maturity logger directly in the center of the cylinder Cure the cylinders per specifications IMPORTANT NOTE Be sure to activate the intelliRock maturity loggers w...

Страница 67: ...oggers This is done by connecting the logger wires to the reader and the selecting F1 Current Reading options Record the resulting strength and maturity readings TAKE MATURITY READINGS Using the intel...

Страница 68: ...ed strength development of the placed concrete and the strength regions of interest influence the determination of cylinder break intervals If extra data points are necessary additional cylinders can...

Страница 69: ...t Visit www flir com support or call 866 276 8369 9am 5pm EST Corporate Headquarters FLIR Systems Inc 2770 SW Parkway Avenue Wilsonville OR 97070 USA Customer Support Repair Calibration and Technical...

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