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GARANT drag hose spreader

Preparation and setup

Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany

24 of 77

6. Preparation and setup

The following steps must be performed to set up and prepare the
attachment:

-

Establish the connection between the tank trailer and attachment

-

Connect the supply lines (hydraulic, electric, slurry)

6.1 GARANT drag hose spreader

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6.1.1 GARANT 90

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Содержание GARANT 120

Страница 1: ...GARANT Operating instructions GARANT drag hose spreader We are Fliegl GB USA...

Страница 2: ......

Страница 3: ...fore beginning operation or maintenance of the attachment These operating instructions must therefore also be passed on to the operating personnel Before putting the GARANT drag hose spreader into ope...

Страница 4: ......

Страница 5: ...reader 13 2 4 Residual risks 13 2 4 1 Failure of the GARANT drag hose spreader 13 2 5 Obligations of the operator 13 2 6 Obligations of personnel 13 2 7 Qualification of personnel 14 2 8 Personal prot...

Страница 6: ...3 Preparing for attachment 34 6 3 4 Attaching the H frame 35 6 3 5 Attaching the upper links 38 6 3 6 Attaching the spreader 39 6 4 Spreader hydraulics 40 6 5 Oil motor on spreader 41 6 6 Attaching t...

Страница 7: ...bly and final shutdown 56 8 5 4 Scrapping and recycling 56 9 Drawings parts list 57 9 1 H frame 57 9 1 1 H frame complete 57 9 1 2 H frame complete parts list 58 9 2 GARANT 90 59 9 2 1 GARANT 90 compl...

Страница 8: ...ications were made 5 The warranty will also be invalidated if a defect is not rectified completely and correctly immediately after it is discovered Repairs required for functional reasons need our pri...

Страница 9: ...lephone 49 8631 307 0 Fax 49 8631 307 550 E mail info fliegl com Internet www fliegl com Formal details of operating instructions Document no 1 051B06181 1 Version revision 1 1 Creation date 01 02 201...

Страница 10: ...nn Germany Description and identification Product GARANT drag hose spreader Type GARANT 90 GARANT 120 GARANT 150 GARANT 180 Project designation Fliegl GARANT drag hose spreader Commercial name Fliegl...

Страница 11: ...ions of agricultural employers liability insurance associations also apply Fliegl Agrartechnik GmbH assumes no liability and honours no warranty for damage and malfunctions resulting from failure to c...

Страница 12: ...kstation Top Left Right Fig 1 Locations in the documentation example illustration 1 3 Illustrations used Instructions and system responses The steps to be taken by operating personnel are presented in...

Страница 13: ...no liability for personal or material damage caused or contributed to by untrained persons due to non compliance with regulations regarding health and safety at work as well as accident prevention Ba...

Страница 14: ...onably foreseeable misuse Reasonably foreseeable misuse Any use other than the defined designated use or any use which exceeds this shall be defined as misuse The manufacturer supplier accepts no liab...

Страница 15: ...der and the pressure in the hydraulic cylinders after the device has been shut down following an emergency or after the machine is turned off In addition to countermeasures provided by the manufacture...

Страница 16: ...ective clothing Work gloves Safety and protective devices The machine must only be operated if all safety and protective devices are complete and fully functional 2 9 Safety and protective devices The...

Страница 17: ...must be kept clean and must not be concealed Damaged or missing hazard symbols must be replaced When attaching additional devices add the corresponding hazard symbols if necessary Consult with the ma...

Страница 18: ...ibutor is integrated in the boom arms From here the slurry is transported to the ground via 40 mm hoses 3 2 Applications The Fliegl GARANT is a drag hose spreader for ground level strip application of...

Страница 19: ...3 M hldorf am Inn Germany 17 of 77 3 4 The drag hose spreader The following figure provides an overview of the most important components and assemblies and shows where they are installed on the traile...

Страница 20: ...rs Fig 4 Assembly item 1 Item 2 boom arms screw distributors Optimum even spreading accuracy is ensured by the unique screw distributor which comprises a screw conveyor and corresponding conveyor box...

Страница 21: ...item 3 Item 4 discharge hoses The discharge hoses transport the substrate from the screw conveyor box to the ground These are light highly flexible PVC hoses with an impact resistant spiral made from...

Страница 22: ...m Inn Germany 20 of 77 3 6 Technical data Type GARANT 90 GARANT 120 GARANT 150 GARANT 180 Working width m 9 0 12 0 15 0 18 0 Weight kg 970 1150 1350 1630 Number of discharge hoses 36 48 60 72 Transpor...

Страница 23: ...Supply and installation Ensure that the towing vehicle is equipped with the necessary supply connections 4 2 1Establishing hydraulic connections Procedure 1 Connect the supply line 2 The hydraulic pre...

Страница 24: ...5 The replacement hoses must meet the requirements of the attachment manufacturer 6 When locating leaks use suitable aids due to the risk of injury 7 Never try to close leaks with your finger 8 Liquid...

Страница 25: ...and attachment Before starting up the attachment ensure that there are no persons or obstructions in the vicinity of the attachment Observe the safety instructions affixed to the attachment An explan...

Страница 26: ...m Inn Germany 24 of 77 6 Preparation and setup The following steps must be performed to set up and prepare the attachment Establish the connection between the tank trailer and attachment Connect the s...

Страница 27: ...ose spreader Preparation and setup Fliegl Agrartechnik GmbH 84453 M hldorf am Inn Germany 25 of 77 Cross section A A Area for lock attachment Arm extension 505775 Tank angle width 1000 mm Tank angle w...

Страница 28: ...GARANT drag hose spreader Preparation and setup Fliegl Agrartechnik GmbH 84453 M hldorf am Inn Germany 26 of 77 6 1 2GARANT 120...

Страница 29: ...and setup Fliegl Agrartechnik GmbH 84453 M hldorf am Inn Germany 27 of 77 Cross section A A Arm extension 505775 Lock attachment Tank angle width 1000 mm Tank angle width 1100 mm Adjustment facility f...

Страница 30: ...GARANT drag hose spreader Preparation and setup Fliegl Agrartechnik GmbH 84453 M hldorf am Inn Germany 28 of 77 6 1 3GARANT 150...

Страница 31: ...and setup Fliegl Agrartechnik GmbH 84453 M hldorf am Inn Germany 29 of 77 Cross section A A Lock attachment Arm extension 505775 Adjustment facility for bracket attachment Tank angle width 1000 mm Tan...

Страница 32: ...GARANT drag hose spreader Preparation and setup Fliegl Agrartechnik GmbH 84453 M hldorf am Inn Germany 30 of 77 6 1 4GARANT 180...

Страница 33: ...paration and setup Fliegl Agrartechnik GmbH 84453 M hldorf am Inn Germany 31 of 77 Lock attachment Arm extension 505775 Adjustment facility for bracket attachment Tank angle width 1000 mm Tank angle w...

Страница 34: ...drag hose spreader The spreader is delivered pre assembled Boom arms screw conveyor box and hoses The H frame is supplied with a mounting bracket single action lift cylinders upper links for stabilis...

Страница 35: ...must be attached to the tank trailer before use 6 3 2Prerequisites The tank frame must have the necessary capacity to accommodate the spreader Specific attachment points must be in place for the uppe...

Страница 36: ...towing vehicle incl the tank trailer Place wheel chocks under the wheels of the tank trailer Uncover the mudguards remove specific brackets Fig 14 Disassembly Move the tank to working position field...

Страница 37: ...ached to the tank trailer via the bracket Fig 16 Attachment Attachment of the bracket to the tank Fig 17 Connection with third party tank If a tank from a different manufacturer is used the bracket mu...

Страница 38: ...ted such that the centre of the mounting lugs of the spreader can later be attached at a height of 1500 to 1550 mm The height of 1500 1550 mm is a guide value for 30 5 tyres Mounting lug for spreader...

Страница 39: ...Germany 37 of 77 Fig 20 Measuring the height Additional setting for 30 5 tyres When using 30 5 tyres the rectangular tube for spreader retraction should be set or secured in the second hole with the...

Страница 40: ...yres the rectangular tube should be fully inserted Screw connection in 1st hole Fig 22 Mounting lug on spreader 6 3 5Attaching the upper links To ensure that the H frame remains supported the supplied...

Страница 41: ...1500 to 1550 mm Use a crane or front loader to assist with lifting the spreader up to the H frame Fig 24 Attaching the spreader Attaching the lugs The guide value for 26 5 tyres is the middle hole on...

Страница 42: ...eader hydraulics Pressure sequence valve The spreader arms are folded using a pressure sequence valve The valve is usually fitted in the factory The hydraulic lines of the lift cylinders and the foldi...

Страница 43: ...f the oil motor on the spreader Setting the oil motor connection The flange plate features oval holes so that it can be moved To ensure optimum spreading the flange plate must be pushed down as far as...

Страница 44: ...42 of 77 Lift spreader Lift spreader Cylinder 50 30 950 retraction painted Spreader right_fold_ 80 40 500 501964 Cylinder 50 30 950 retraction painted Check valve Check valve Pressure sequence valve...

Страница 45: ...the hydraulic diagram 4 hydraulic lines must be connected to the tractor The ends of the lines feature SVK plugs for establishing the connection to the tractor 2 lines for the pressure sequence valve...

Страница 46: ...Fitting the T piece The T piece is attached to container outlet at the rear Image of T piece Fig 31 T piece 6 8 Attaching the slurry hoses The slurry hoses must be connected between the T piece and th...

Страница 47: ...p Fliegl Agrartechnik GmbH 84453 M hldorf am Inn Germany 45 of 77 6 9 Attaching the transport restraints The bracket for securing the drag hose spreader during transport must be attached to the side o...

Страница 48: ...The hydraulic connections should always be connected to the same ports on the towing vehicle The hoses are labelled for this purpose Unlock all devices used for stopping in an emergency The oil motor...

Страница 49: ...up Familiarise yourself with the basic safety instructions see section 2 and the instructions for first time start up see section 5 1 before the trial run and take all the safety precautions listed in...

Страница 50: ...r arms have been fully extended control unit I must be depressurised Floating position the spreader arms move downwards 4 The spreader hoses should not touch the ground when in working position 7 3 2S...

Страница 51: ...ff when performing any repair work on the attachment 2 Bolts must always be secured with suitable cotter pins 3 Ensure that there are no persons or objects within the vicinity of the drag hose spreade...

Страница 52: ...ct Fliegl Agrartechnik GmbH Service Department B rgermeister Boch Stra e 1 84453 M hldorf am Inn Germany Telephone 49 0 8631 307 461 Fax 49 0 8631 307 550 E mail service fliegl com Internet www fliegl...

Страница 53: ...ghting equipment x Check the electric wiring x Check the hydraulic system for leaks x Check the hoses for leaks x Check the screw joints and brackets of the hoses x Grease the lubricating points on th...

Страница 54: ...r and do not use a high pressure cleaner If the attachment is delivered in winter it must be washed immediately after it is received to remove any road salt that has collected on the attachment Note t...

Страница 55: ...le parts when lubricating When lubricating the towing vehicle engine apply the parking brake and remove the ignition key Lubrication schedule The lubrication schedule applies to all Fliegl drag hose s...

Страница 56: ...he bulb housing Boom arm moves too slowly or not at all Insufficient oil in the hydraulic system Hydraulic coupling connected incorrectly Hydraulic coupling faulty Insufficient oil flow Check the oil...

Страница 57: ...onnecting and supply parts 8 5 1Temporary shutdown Switch off the machine and all attached assemblies disconnect the machine see section 7 Clean and maintain the machine see section 8 3 After a tempor...

Страница 58: ...e hydraulic supply and disconnect the supply line 4 Drain the auxiliary materials 5 Disassembly of the machine is performed in the reverse order to assembly or as described in the disassembly instruct...

Страница 59: ...hose spreader Drawings parts list Fliegl Agrartechnik GmbH 84453 M hldorf am Inn Germany 57 of 77 9 Drawings parts list 9 1 H frame 9 1 1H frame complete 481808 Lighting carrier Right 481810 Lighting...

Страница 60: ...alvanised 8 2 506985 Safety bolt galvanised D30 for upper link 9 2 457157 Upper link cat 2 2 M30x3 L 500 mm 10 8 458902 Hexagonal screw DIN 933 8 8 M 12 x 35 galvanised 11 2 475452 Safety bolt galvani...

Страница 61: ...frame complete Skate Garant spreader standard 2 1 506737 Spreader arm left complete 9 m Garant 3 1 506736 Centre section complete 9 18 m 4 2 502131 Cylinder for folding up painted SSV SVG Skate 60 30...

Страница 62: ...rm left complete If required not in parts list 505775 Arm extension Right spreader arm 506738 Item 1 506796 Trap box RIGHT in direction of travel galvanised Item 2 505371 Spreader arm RIGHT in directi...

Страница 63: ...Penny washer DIN 9021 D 8 4mm galvanised 16 53 412246 Locknut DIN 985 8 M 8 galvanised 17 3 462555 Hexagonal screw DIN 933 8 8 M 12 x 25 galvanised 18 36 451714 Round head screw DIN 603 8 8 M 8 x 100...

Страница 64: ...GARANT drag hose spreader Drawings parts list Fliegl Agrartechnik GmbH 84453 M hldorf am Inn Germany 62 of 77 9 2 4GARANT 90 180 centre section complete...

Страница 65: ...bes D 35 mm 16 10 477698 Round head screw without nut DIN 603 8 8 M 8 x 30 galvanised 17 11 463386 Locknut DIN 985 8 M 8 galvanised 18 10 412293 Penny washer DIN 9021 D 8 4 mm galvanised 19 2 466762 U...

Страница 66: ...ional designation 1 1 503120 H frame complete Skate Garant spreader standard 2 1 506736 Centre section complete 9 18 m 3 1 506928 Spreader arm left complete 12 m Garant 4 2 502131 Cylinder for folding...

Страница 67: ...m left complete If required not in parts list 505775 Arm extension Right spreader arm 506738 Item 1 502067 Spreader arm RIGHT in direction of travel galvanised Item 2 506796 Trap box RIGHT in directio...

Страница 68: ...x 30 galvanised 16 67 412293 Penny washer DIN 9021 D 8 4mm galvanised 17 71 412246 Locknut DIN 985 8 M 8 galvanised 18 3 462555 Hexagonal screw DIN 933 8 8 M 12 x 25 galvanised 19 48 451714 Round head...

Страница 69: ...l designation 1 1 503120 H frame complete Skate Garant spreader standard 2 1 506736 Centre section complete 9 18 m 3 2 502131 Cylinder for folding up painted SSV SVG Skate 60 30 950 1305 4 2 501964 Cy...

Страница 70: ...rm 506738 Item 1 506796 Trap box RIGHT in direction of travel galvanised Item 3 503279 Spreader arm RIGHT in direction of travel galvanised Item Variants 3 506281 Lower half shell stainless steel 16 m...

Страница 71: ...6 73 412293 Penny washer DIN 9021 D 8 4mm galvanised 17 77 412246 Locknut DIN 985 8 M 8 galvanised 18 3 462555 Hexagonal screw DIN 933 8 8 M 12 x 25 galvanised 19 48 451714 Round head screw DIN 603 4...

Страница 72: ...I Identification 8 Illustrations 11 Installation 24 L Legal notices 7 Lubrication 56 M Maintenance 53 54 Misuse 13 N Notes on operation 52 O Obligations of personnel 14 Obligations of the operator 14...

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Страница 76: ...Fliegl Agrartechnik GmbH B rgermeister Boch Str 1 D 84453 M hldorf a Inn Tel 49 0 86 31 307 0 Fax 49 0 86 31 307 550 e Mail info fliegl com 1 051B06181 1...

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