Fayat Group BOMAG BW 213 D-5 Скачать руководство пользователя страница 25

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Face protection

To protect the face against airborne par-

ticles and fluid squirts.

Hard hat

To protect the head against falling parts

and to protect against injuries.

Hearing protection

To protect the hearing against too loud

noise.

3.1.4

Intended use

This machine must only be used for:

Compaction work in earth construction and

road bases.

Compaction of bituminous material, e.g.

road surface layers,

Intended use also includes compliance with the

specified operating, maintenance and repair

measures.

3.1.5

Improper use

Dangers may arise from the machine when it is

used for purposes other than the one it is

intended for.
Any danger caused by improper use is the sole

responsibility of the operating company or

driver/operator, the manufacturer cannot be

made liable.

Concerning your safety – General prerequisites

BW 213 D-5

Содержание BOMAG BW 213 D-5

Страница 1: ...BW 213 D 5 Single drum roller Operating Instruction Maintenance Instruction Original Operating Instructions S N 101 586 48 1001 08 2016 008 202 10 EN...

Страница 2: ...2...

Страница 3: ...damentals for safe operation 29 3 3 1 Remaining dangers remaining risks 29 3 3 2 Regular safety inspections 29 3 3 3 Modifications and alterations to the machine 29 3 3 4 Damage defects misuse of safe...

Страница 4: ...hine 49 3 8 Refuelling 51 3 9 What to do in events of emergency 52 3 9 1 Actuating the emergency stop switch 52 3 9 2 Disconnect the battery 52 3 9 3 Towing the machine 52 3 10 Maintenance work 54 3 1...

Страница 5: ...he fuel level 88 5 4 2 Refuelling 88 5 5 Checking the hydraulic oil level 90 5 6 Checking the coolant level 91 5 7 Checking wheels and tyres 93 6 Operation 95 6 1 Setting up the work place 96 6 1 1 Ad...

Страница 6: ...ort 126 7 2 Loading the machine 127 7 3 Lashing the machine to the transport vehicle 129 7 4 Loading by crane 130 7 5 After transport 132 8 Maintenance 133 8 1 Preliminary remarks and safety notes 134...

Страница 7: ...ion of the coolant 170 8 8 4 Renewing the AdBlue DEF filter 171 8 8 5 Check the hydraulic lines 172 8 8 6 Servicing the battery checking the main battery isolation 174 8 8 7 Servicing the air conditio...

Страница 8: ...ng the printer ribbon in the printer 202 8 11 8 Drain the fuel tank sludge 203 8 11 9 Measures prior to extended shutdown period 203 9 Trouble shooting 207 9 1 Preliminary remarks 208 9 2 Starting the...

Страница 9: ...1 Introduction Introduction BW 213 D 5 9...

Страница 10: ...iving permit must be acquired from the responsible authori ties The machine is equipped with latest tech nology Now it s a matter of handling your machine properly and keeping it in good working order...

Страница 11: ...ired for this purpose is by all means lower than the faults that may occur in case of non compliance The machine must only be serviced by quali fied and authorized personnel A description of all neces...

Страница 12: ...constitute an extension of the warranty and liability conditions specified in the general sales and delivery conditions of BOMAG GmbH We wish you successful work with your BOMAG machine Introduction...

Страница 13: ...e plate Please enter here Machine type 1 Serial number 2 Please enter here Engine type 1 Engine number 2 Fig 1 Machine type plate example Fig 2 Engine type plate example Introduction Machine type plat...

Страница 14: ...Introduction Machine type plate and engine type plate BW 213 D 5 14...

Страница 15: ...2 Technical data Technical data BW 213 D 5 15...

Страница 16: ...84 Dimensions in millimetres Dimensions in inch Weights Max operating weight 14800 32628 kg lbs Operating weight with ROPS cabin CECE 12510 27580 kg lbs Axle load drum CECE 7500 16535 kg lbs Axle load...

Страница 17: ...mph Max gradability without with vibration soil dependent 45 43 Drive Engine manufacturer Deutz Type TCD 3 6 L4 Cooling Fluid Number of cylinders 4 Rated power ISO 3046 90 kW Rated power SAE J 1995 12...

Страница 18: ...ng angle 35 Oscillation angle 12 Inner track radius 3680 145 mm in Exciter system Drive system hydrostatic Frequency 1 2 30 34 1800 2040 Hz vpm Amplitude 1 2 2 10 1 10 0 083 0 043 mm in Centrifugal fo...

Страница 19: ...hese values may vary because of the prevailing operating conditions 2 1 1 Noise data LpA 77 dB A determined acc to ISO 11204 and EN 500 LWA 108 dB A determined acc to ISO 3744 and EN 500 2 1 2 Vibrati...

Страница 20: ...Technical data Noise and vibration data BW 213 D 5 20...

Страница 21: ...3 Concerning your safety Concerning your safety BW 213 D 5 21...

Страница 22: ...ad and comply with these safety regula tions If necessary the customer must obtain the relevant signatures as confirmation Furthermore the following obviously also applies n applicable accident preven...

Страница 23: ...ns marked accordingly indi cate a dangerous situation that could lead to fatal or severe injuries if this warning is disregarded CAUTION Danger of injury if failing to comply Sections marked according...

Страница 24: ...e equip ment is required to be provided by the operating company Working clothes Tight fitting working clothes with low tear resistance tight sleeves and without any projecting parts protects against...

Страница 25: ...construction and road bases n Compaction of bituminous material e g road surface layers Intended use also includes compliance with the specified operating maintenance and repair measures 3 1 5 Imprope...

Страница 26: ...too small contact area danger of tipping over n Using the machine for towing n use to pull down walls or demolish buildings transporting persons except the machine driver is prohibited starting and o...

Страница 27: ...ut any remaining dangers The operating company must determine whether there are special operation hazards such as a toxic atmosphere or limiting soil con ditions Such conditions requires special addi...

Страница 28: ...pany aged 18 or more Observe your local laws and regulations Rights obligations and rules of conduct for driver or operator The driver or operator must n be instructed about his rights and obliga tion...

Страница 29: ...he actual danger zone of the machine Persons remaining in this area must pay partic ular attention to the machine so that they can react immediately in case of a possible mal function an incident or f...

Страница 30: ...nor must they be made ineffective 3 3 5 Roll Over Protective Structure ROPS On machines with cab the ROPS is an integral part of the cab The frame of the machine must not be warped bent or cracked in...

Страница 31: ...A defect ROPS must generally be replaced with an original spare part in close coordination with the manufacturer Concerning your safety Fundamentals for safe operation BW 213 D 5 31...

Страница 32: ...ame of substance n Possible dangers n Composition information on constituents n First Aid measures n Fire fighting measures n Measures in case of accidental release n Handling and storage n Limitation...

Страница 33: ...d Wear your personal protective equipment protective gloves protective clothing CAUTION Health hazard caused by contact with diesel fuel Wear your personal protective equipment protective gloves prote...

Страница 34: ...us substance Always keep diesel fuel in proper containers Immediately bind spilled diesel fuel with an oil binding agent Dispose of diesel fuel and fuel fil ters according to regulations Concerning yo...

Страница 35: ...tective clothing CAUTION Health hazard caused by contact with oil Wear your personal protective equipment protective gloves protective clothing Do not inhale any oil vapours Avoid contact CAUTION Dang...

Страница 36: ...Immediately bind spilled oil with an oil binding agent Dispose of oil and oil filter according to regulations Concerning your safety Handling fuels and lubricants BW 213 D 5 36...

Страница 37: ...nal protective equipment protective gloves protective clothing goggles Should pressure fluid penetrate the skin immediate medical help is required WARNING Danger of burning by ignited hydraulic oil Do...

Страница 38: ...tact CAUTION Danger of slipping on spilled oil Immediately bind spilled oil with an oil binding agent ENVIRONMENT Oil is an environmentally haz ardous substance Always keep oil in proper con tainers I...

Страница 39: ...sed by contact with coolant and coolant addi tives Wear your personal protective equipment protective gloves protective clothing Do not inhale any fumes Avoid contact CAUTION Danger of slipping on spi...

Страница 40: ...tely bind spilled coolant with an oil binding agent and dis pose of it according to regula tions Dispose of coolant according to regulations Concerning your safety Handling fuels and lubricants BW 213...

Страница 41: ...n or eyes immediately with lots of clear water Immediately call for medical advice in case of cauterization WARNING Danger of injury caused by exploding gas mixture Remove the plugs before starting to...

Страница 42: ...ENVIRONMENT Battery acid is an environmen tally hazardous substance Dispose of battery and battery acid according to regulations Concerning your safety Handling fuels and lubricants BW 213 D 5 42...

Страница 43: ...nts Always use appropriate lifting and lashing means on the lifting and lashing points Use lifting and lashing gear only in the pre scribed direction of load application Lifting tackle must not be dam...

Страница 44: ...After the transport loosen the articulation lock again as otherwise the machine wouild not be steerable Concerning your safety Load transport the machine BW 213 D 5 44...

Страница 45: ...are beside or under the machine n the machine is free of oily and combustible materials n all access steps grips and platforms are free of obstacles grease oils fuel dirt snow and ice n all safety el...

Страница 46: ...ments Do not inhale exhaust fumes because they contain toxic substances which could cause damage to health unconsciousness or even death For operation in closed or partly closed rooms ensure adequate...

Страница 47: ...ways wear the seat belt when driving Do not drive on bases with insufficient load bearing capacity Do not drive on ice and snow If the machine has contacted high voltage power lines n do not leave the...

Страница 48: ...k with vibration on hard concrete cured bitumen layers or extremely frozen ground Always keep a sufficient distance when passing through subways under bridges tun nels electric power lines etc 3 7 3 D...

Страница 49: ...e high risk of tip ping over and the related risk of severe or even fatal accidents 3 7 5 Working with vibration When compacting with vibration you must always check the effect of the vibration on nea...

Страница 50: ...ntended use Do not jump off the machine but use hand grips and access steps Mark machines which could be in the way with a clearly visible sign When parking on ascents or descents use appropriate mean...

Страница 51: ...arging than diesel fuel with a higher sulphur content You should therefore always make sure that the filling system is properly grounded and that there is equipotential bonding to the machine If neces...

Страница 52: ...the emergency stop as a service brake 3 9 2 Disconnect the battery In events of emergency e g in case of a cable fire disconnect the battery from the vehicle network Pull out the main battery switch o...

Страница 53: ...re able to withstand the load and are fastened at the points pro vided for this purpose Before removing the towing facility apply appropriate measures to secure the machine against unintended rolling...

Страница 54: ...s and platforms are free of obstacles grease oils fuel dirt snow and ice Use only the intended access steps and grips to mount the machine For overhead maintenance work use the access steps and workin...

Страница 55: ...eck all con nections and fittings for leaks Hydraulic hoses must be visually inspected at regular intervals Do not mix up hoses by mistake Only genuine BOMAG replacement hydraulic hoses ensure that th...

Страница 56: ...s cold Catch coolant and dispose of it environmentally 3 10 4 Maintenance work on electric components and battery Before starting to work on electric parts of the machine disconnect the battery and co...

Страница 57: ...e right tools at hand If neces sary have the tyres assembled in a qualified workshop Always ensure the correct tyre pressure and do not exceed the specified maximum pressure When checking the tyre pre...

Страница 58: ...not direct the wter jet to electrical insulation material or cover it beforehand Do not guide the water jet into the exhaust pipe and into the air filter 3 10 8 After maintenance work Reassemble all g...

Страница 59: ...ning sign Only operate the machine after it has been repaired Repairs must only be performed by an expert qualified person When replacing safety relevant components only original spare parts must be u...

Страница 60: ...Warning sticker Danger of crushing 2 Information sticker Lifting point 3 Information sticker Lashing point 4 Information sticker Engine oil drain 5 Information sticker Coolant drain 6 Information stic...

Страница 61: ...cker Diesel 2 Information sticker Main battery switch plus side 3 Warning sticker Vehicle voltage 12 V 4 Operation sticker Main battery switch 5 Information sticker Hydraulic oil Concerning your safet...

Страница 62: ...Instruction sticker Always wear your seat belt Fig 12 Concerning your safety Signage BW 213 D 5 62...

Страница 63: ...4 Display and control elements Display and control elements BW 213 D 5 63...

Страница 64: ...and warning lamps 2 INFO 3 display field 3 INFO 2 display field 4 INFO 1 display field 5 Engine rpm meter 6 not used 7 Fuel level gauge 8 not used 9 Button Reduce frequency 10 Button Increase frequen...

Страница 65: ...d clean the radiator If neces sary repair the engine Coolant level warning lamp Lights up if the coolant level is too low The engine is shut down after a short while Check coolant level check cooling...

Страница 66: ...river s seat warning lamp Lights up when the driver s seat is not occu pied If the machine is travelling the warning buzzer will sound and the machine is deceler ated after 3 seconds To continue drivi...

Страница 67: ...e engine has started the vibration frequency is always at maximum value The display appears only after pressing one of the two buttons and disappears again after a time Designation Note Immobilizer co...

Страница 68: ...ts optional equipment 4 Rotary switch for engine speed 5 Rotary switch for direction indicators optional equipment 6 Rotary switch for hazard light system optional equipment 7 Rotary switch for lighti...

Страница 69: ...n switch off unlock Turn the Emergency Stop switch clockwise and let it go NOTICE In case of frequent use the wear on the multi discs brakes will be very high Do not use the emergency stop switch as s...

Страница 70: ...de The engine speed automati cally adapts to the power requirements This enables economical operation Position Right Full load position MAX 4 1 2 5 Rotary switch for direction indicators Position Midd...

Страница 71: ...ional equipment 4 1 2 8 Rotary switch for travel ranges Position ramp Travel range to drive on to a transport vehicle Position turtle Working speed range on level ground Position for ward uphill Trave...

Страница 72: ...pressure the engine starts Turn the ignition key back to position I when the engine starts The starter switch is designed with a re start lock The ignition key must first be turned back to position 0...

Страница 73: ...g horn 2 not used 3 Vibration Vibration on off 4 not used 5 not used 6 Function key F1 Switch over the INFO 1 display field 7 Function key F2 Switch over the INFO 2 display field Display and control e...

Страница 74: ...urement active d Push button to stop measure ment only for Terrameter with printer LED lights EVIB value has not increased by more than 10 since the last pass e Push button to print measure ment repor...

Страница 75: ...rking lights m Push button for inside cabin light n Push button for front working lights o Push button for flashing beacon p Push button for front windscreen washer q Push button for front windscreen...

Страница 76: ...r off Position 1 to 3 Fan stages of different strengths 4 2 2 4 Rotary switch for air conditioning system Position Top Air conditioning on Position Bottom Air conditioning off Optional equipment The a...

Страница 77: ...4 2 3 12 V DIN socket Permanent current loadable up to 20 A Fig 34 Display and control elements Cabin BW 213 D 5 77...

Страница 78: ...r menu selec tion Press briefly approx 0 5 s to change to the DISPLAY MENU Press long approx 2 s to change to the MAIN MENU 4 Push button arrow up and push button arrow down Change the selection in a...

Страница 79: ...occasionally with a cloth or a brush 4 2 5 Fire extinguisher Optional equipment NOTICE Components may get damaged When retrofitting a fire extin guisher install it only in this posi tion Fig 36 Displa...

Страница 80: ...pulled off Isolates the batteries from the on board electrics in case of cable fire and fire in the engine compartment as well as protection against unauthorized use NOTICE Danger of damage to the ele...

Страница 81: ...4 1 Reversing camera With the monitor connected it enables the driver to check the working range behind the machine without direct vision Optional equipment Fig 38 Display and control elements Outside...

Страница 82: ...Display and control elements Outside of machine BW 213 D 5 82...

Страница 83: ...5 Tests before taking into operation Tests before taking into operation BW 213 D 5 83...

Страница 84: ...s and environ mental protection regulations when handling fuels and lubri cants must be followed Chapter 3 4 Handling fuels and lubricants on page 32 WARNING Danger of injury caused by rotating parts...

Страница 85: ...and secure the engine hood Chapter 8 2 1 Open and secure the engine hood on page 136 Close the engine hood again after work is com pleted Tests before taking into operation Notes on safety BW 213 D 5...

Страница 86: ...amage and leakage 4 Check bolted connections for tight fit 5 Check engine and exhaust system for leaks 6 Check the belt drive for damage 7 Check machine for contamination and damage 8 Check function o...

Страница 87: ...on page 139 Protective equip ment n Working clothes n Protective gloves 1 Pull the dipstick out wipe it off with a lint free clean cloth and reinsert it until it bot toms 2 Pull the dipstick out again...

Страница 88: ...amage Never run the fuel tank dry as otherwise the fuel system needs to be bled Monitor the entire refuelling process Contaminated fuel can cause malfunction or even damage of the engine If necessary...

Страница 89: ...orking clothes n Protective gloves 1 Clean the area around the filler opening 2 Unscrew the cap and fill in fuel 3 Close the cap Fig 41 Tests before taking into operation Checking the fuel level toppi...

Страница 90: ...ed with Panolin HLP Synth 46 always use the same oil to top up With other ester based oils consult the lubrication oil service of the respective oil manufacturer Protective equip ment n Working clothe...

Страница 91: ...warning light informs about a coolant level which is too low Protective equip ment n Working clothes n Protective gloves n Safety goggles 1 Check the coolant level in the compensa tion tank WARNING D...

Страница 92: ...3 Unscrew the cap and fill in coolant up to the MAX mark 4 Close the cap Tests before taking into operation Checking the coolant level BW 213 D 5 92...

Страница 93: ...ngth of min 6 meters Never exceed the permitted max imum pressure The tire pressure can be adapted to the operating conditions within the specified limits A reduced tire pressure improves the traction...

Страница 94: ...on page 115 3 Check the tyres for cuts bulges damaged rims missing wheel studs or nuts 4 Have damaged wheels or tyres replaced immediately 5 Unscrew the valve caps and check the front and rear tire pr...

Страница 95: ...6 Operation Operation BW 213 D 5 95...

Страница 96: ...a and push the seat for ward or back 3 To adapt to the weight of the operator read the weight indication in the window c and if necessary turn lever b until the correct driver s weight has been adjust...

Страница 97: ...at to the desired position Optional equipment 6 1 3 Adjust the steering wheel 1 To adjust the inclination kick the pedal down move the steering wheel to the desired position and release the pedal Opti...

Страница 98: ...mmobilizer armed the light emitting diode a flashes slowly 1 Slowly enter the six digit user code When entering the code the light emit ting diode 6 lights up with every digit 2 Press the diamond butt...

Страница 99: ...ke closed 1 Turn the rotary switch for engine speed to position Middle ECO mode 2 Turn the ignition key to position I All control and warning lights in the instrument cluster light up for a moment 3 I...

Страница 100: ...onds without inter ruption and pause for a minute between starting attempts If the engine has not started after two attempts determine the cause 4 Turn the ignition key through position II to position...

Страница 101: ...Soil conditions and weather influences impair the gradability of the machine Wet and loose soils considerably reduce ground adhesion of the machine on gradients and slopes Higher risk of accident Whe...

Страница 102: ...chine will travel 5 Set the travel lever to Middle position to stop the machine The machine decelerates to a standstill 6 Always apply the parking brake to stop on inclinations or slopes 6 4 3 Applyin...

Страница 103: ...the machine will accelerate again to its previous speed If the travel lever is shifted out of neutral posi tion to any travel direction after the machine has stopped and the seat is not occupied the m...

Страница 104: ...und supply lines gas water sewage elec tric power If necessary stop compacting with vibration NOTICE Components may get damaged Do not activate the vibration on hard frozen concrete ground Vibration a...

Страница 105: ...to the desired position 2 Preselect the desired amplitude with the rotary switch for amplitude pre selection 3 Shift the travel lever slowly to the desired travel direction 4 Actuate the vibration but...

Страница 106: ...ess the push button once again to switch off vibration Vibration is switched off 7 After the end of work turn the rotary switch for amplitude pre selection back to position 0 Changing the frequency Fi...

Страница 107: ...be detected during compaction work and unnecessary passes avoided Optional equipment 1 Press push button INFO 2 on the travel lever to select the display for the EVIB value When working with vibratio...

Страница 108: ...of all passes a higher EVIB value would be dis played Measuring values must only be compared for passes performed in the same direction Since the transducer unit is mounted on the left hand side of th...

Страница 109: ...e track to be compacted 2 Select display of EVib values When working with vibration the actual EVIB value will now be displayed Measuring pass with Ter rameter Fig 67 Fig 68 Operation Terrameter BW 21...

Страница 110: ...ust have been reached and a valid EVIB value should be displayed 5 When reaching mark 1 press push button Start measurement to start the measuring pass The LED will flash during the measuring pass 6 W...

Страница 111: ...oes not increase more than 10 in compar ison to the previous pass 10 Change to the next track and repeat this whole process of recording measuring values 11 Press the Stop measurement button to end a...

Страница 112: ...on to delete all saved data 6 6 3 Line graph EVIB Fig 77 Pos Designation Note 1 Pass Total number of measured passes on this track 2 Travel direction 3 Software status of the measuring equipment Fig 7...

Страница 113: ...e vious pass in the same travel direction 12 Medium frequency 13 Mean travel speed 14 Track length 15 Raster division in longitudinal direction Division of the measuring track track length into fixed...

Страница 114: ...e location of a fault excessive or insufficient compaction 20 Identification of jump operation thin line Indicates jumping of the drum on the marked track section thin line The bar diagram differs fro...

Страница 115: ...of engine damage Do not shut down the engine all of a sudden from full load speed but let it idle for about 2 minutes 3 Turn the ignition key to position 0 and pull it out 4 Open and secure the engin...

Страница 116: ...cabin temperature 1 Close all windows completely 2 Adjust the desired air distribution 3 Switch on the fan 4 Switch the air conditioning on 5 Regulate the cabin temperature 1 Direct the air distribut...

Страница 117: ...ngine n Travel lever in parking brake position n Driver s seat not occupied n Hydraulic oil temperature between 50 90 C 122 194 F as far as informa tion is available n Coolant temperature between 60 9...

Страница 118: ...ion and possibly other consumers e g lighting may still be switched on If necessary switch off con sumers and ignition 1 Turn the ignition key to position 0 2 Start the engine Chapter 6 3 Start the en...

Страница 119: ...y switch anti clockwise and pull it out or pull the battery terminal off the bat tery 6 10 3 Towing the machine Tow the machine only in a case of emergency or to avoid an accident Towing distance max...

Страница 120: ...gainst unintended rolling 1 Fasten the towing device reliably to the towing points 2 Open and secure the engine hood Chapter 8 2 1 Open and secure the engine hood on page 136 3 Slacken the middle hexa...

Страница 121: ...lug 1 to release the brake in the drum drive motor 9 Place clamping disc 4 across the brake housing 2 and turn the M16 screw 5 into the tapped bore 3 until it bottoms 10 Turn the nut 6 down and tighte...

Страница 122: ...easing screws of the axle evenly back out until they are easily moving again 4 Turn the brake releasing screws back in again until they abut against the brake piston 5 Unscrew the brake releasing scre...

Страница 123: ...7 Unscrew the brake releasing screw out of the brake of the drum drive motor 8 Turn the plug 1 back in and tighten it Fig 93 Operation Emergency procedures BW 213 D 5 123...

Страница 124: ...Operation Emergency procedures BW 213 D 5 124...

Страница 125: ...7 Loading transporting the machine Loading transporting the machine BW 213 D 5 125...

Страница 126: ...r transport 1 Close all doors windows and flaps 2 Remove all loose objects from the machine or from the operator s stand or fasten them reliably Loading transporting the machine Prepare for transport...

Страница 127: ...fety dis tance of at least 2 meters while the machine is driven onto the transport vehicle The instructing person should not be inside the travel range of the machine Distance from middle of drum Heig...

Страница 128: ...ine carefully onto the trans port vehicle 3 Mind the centre of gravity 4 Shut down the engine pull off the ignition key 5 Engage the articulation lock Chapter 8 2 2 1 Engaging the articulation lock on...

Страница 129: ...nd lashing points Use lifting and lashing gear only in the pre scribed direction of load application Lifting and lashing gear must not be damaged by machine components 1 Fasten the lashing tackle at t...

Страница 130: ...r only in the pre scribed direction of load application Lifting and lashing gear must not be damaged by machine components When lifting the machine avoid uncontrolled movements of the load If necessar...

Страница 131: ...o life caused by sus pended loads Do not step or stand under sus pended loads 6 Lift the machine carefully and lower it again at the intended location Loading transporting the machine Loading by crane...

Страница 132: ...5 After transport 1 After transportation loosen the articulation lock again Chapter 8 2 2 2 Disengaging the articulation lock on page 138 Loading transporting the machine After transport BW 213 D 5 13...

Страница 133: ...8 Maintenance Maintenance BW 213 D 5 133...

Страница 134: ...ection regulations when handling fuels and lubri cants must be followed Chapter 3 4 Handling fuels and lubricants on page 32 CAUTION Danger of being injured by the engine hood dropping down Always sec...

Страница 135: ...lways attach the articulation lock when working in the area of the articulated joint 8 Relieve hydraulic pressures before working on hydraulic lines 9 Before working on electric parts disconnect the b...

Страница 136: ...ll as securing certain components After this work close all maintenance flaps and doors again and return all components to their operating condition 8 2 1 Open and secure the engine hood 1 Unlock the...

Страница 137: ...achine Do not step into the articulation area of the machine while the engine is running 1 Move the steering to middle position and stop the machine 2 Shut down the engine pull off the ignition key 3...

Страница 138: ...chine Do not step into the articulation area of the machine while the engine is running 1 Pull the split pin out of the locking bolt for the articulation lock 2 Lift up the articulation locking bolt a...

Страница 139: ...DQC II 10 E3 96 E4 12 E5 02 E7 12 CH 4 CI 4 CI 4 Plus DHD 1 DQC III 10 DQC IV 10 Avoid mixing of engine oils Tab 3 The list of approved engine oils is also available on the Internet under the followin...

Страница 140: ...il especially under low ambient temperatures Optimal operating conditions can be achieved by using the oil viscosity chart as a reference 8 3 1 3 Oil change intervals If the oil change intervals are n...

Страница 141: ...equired fuels e g sulphur content The following fuel specifications are recom mended n EN 590 n ASTM D975 Grade No 1 D and 2 D n JIS K 2204 Grade Fuel 1 and Grade Fuel 2 with lubrication properties ac...

Страница 142: ...are not permitted Copper containing materials copper lines brass items should be avoided because they can cause catalytic reactions in the fuel with subsequent depositing in the injection system 8 3 3...

Страница 143: ...h degree max 25 eH French degree max 35 6 fH Bacteria fungi yeasts not permitted Information concerning the water quality can be obtained from the waterworks If the fresh water analysis values are unk...

Страница 144: ...agent If our cooling system protection agent is not available for any important reasons you may in exceptional cases use products that have been approved by the engine manufacturer Tab 4 The list of...

Страница 145: ...osion protection Tab 5 The mixing ratio must not be below or exceed the following value Cooling system pro tection agent Fresh water Cold protec tion down to min 35 65 22 C 8 F 40 60 28 C 18 F 45 55 3...

Страница 146: ...er 8 3 4 2 Bio degradable hydraulic oil The hydraulic system can also be operated with a synthetic ester based biodegradable hydraulic oil The biologically quickly degradable hydraulic oil Panolin HLP...

Страница 147: ...Use a fully synthetic gear oil in accordance with SAE 75W 90 API GL5 with a kinematic vis cosity of at least 16 mm2 s at 100 C 212 F 8 3 6 Gear oil SAE 80W 140 Use a fully synthetic gear oil in accor...

Страница 148: ...lant Mixture of water and anti freeze agent Specification Chapter 8 3 3 Coolant on page 142 009 940 08 20 l 14 l 3 7 gal us Hydraulic system Hydraulic oil ISO HVLP 46 Specification Chapter 8 3 4 1 Min...

Страница 149: ...e 147 009 925 07 20 l 11 l 2 9 gal us Wheel hubs Gear oil SAE 80W 140 Specification Chapter 8 3 6 Gear oil SAE 80W 140 on page 147 009 925 07 20 l 1 4 l each 0 37 gal us Tires Water calcium chloride 2...

Страница 150: ...g hours 8 5 2 After 250 operating hours 1 Tighten all bolted connections on air intake exhaust oil sump and engine mounts 2 Retighten the bolted connections on the machine 3 Retighten the wheel nuts C...

Страница 151: ...ange the oil in the exciter housing on page 185 8 5 4 After 1000 operating hours 1 Oil change in drive axle Chapter 8 9 4 Change the oil in the drive axle on page 183 2 Oil change in wheel hubs Chapte...

Страница 152: ...em 167 8 8 3 Checking the anti freeze concentration and the con dition of the coolant 170 8 8 4 Renewing the AdBlue DEF filter 171 8 8 5 Check the hydraulic lines 172 8 8 6 Servicing the battery check...

Страница 153: ...1 Air filter maintenance 196 8 11 2 Checking cleaning the water separator 199 8 11 3 Retightening the padfoot shell 200 8 11 4 Adjust the scrapers 201 8 11 5 Filling the windscreen washer tank 201 8 1...

Страница 154: ...er Do not damage any cooling fins on the cooler core when cleaning Protective equip ment n Working clothes n Protective gloves n Safety goggles 1 Park the machine in secured condition Chapter 6 7 Park...

Страница 155: ...NOTICE Electric components can be dam aged by water entering into the system Protect electrical equipment such as generator regulator and starter against the direct water jet 1 Spray engine and coole...

Страница 156: ...wn 3 Inspect the entire circumference of the V belt visually for damage and cracks 4 Replace damaged or cracked belts Chapter 8 9 1 Replacing the V belt on page 179 8 7 2 2 Checking the V belt tension...

Страница 157: ...ating arm intersects with the measuring scale Tab 6 Belt tension nominal value during initial assembly new belt 650 50 N 145 10 lbf cold after a running in time with reas sembly 400 50 N 90 10 lbf 6 T...

Страница 158: ...e air conditioning compressor V belt 1 Slightly slacken the fastening screws 1 2 2 Loosen the tensioning nuts 3 and tension the V belt with the tensioning device 4 until the correct tension is reached...

Страница 159: ...drive axle 3 If necessary clean the area around the filler plug 2 and unscrew the filler plug 4 Fill in oil through the filler bore until it starts to run out through the level inspection bore 5 Afte...

Страница 160: ...around the level inspection plug and unscrew the plug 4 The oil level must reach the bottom edge of the bore top up oil if necessary 5 Turn the level inspection plug tightly back in 6 Change the oil...

Страница 161: ...he area around the level inspection plug and unscrew the plug The oil level must reach the bottom edge of the level bore 5 Clean the area around the filler plug and unscrew the filler plug 6 Fill in o...

Страница 162: ...dition on page 115 2 Pull the fastening pins out of the left cover and take off the cover 3 Loosen the fastening screw 4 Remove also the cover from the right hand side and loosen the fastening screw 5...

Страница 163: ...d the console down again 8 Tighten the left and right fastening screws and reassemble the covers 8 7 7 Check the parking brake This work must only be performed by authorized service personnel Fig 121...

Страница 164: ...n Protective gloves During the regeneration at standstill part of the fuel may mix with the engine oil You should therefore run a possibly necessary regeneration at standstill before changing the engi...

Страница 165: ...nts on page 148 1 Park the machine in secured condition Chapter 6 7 Park the machine in secured condition on page 115 WARNING Danger of burning on hot compo nents Wear your personal protective equipme...

Страница 166: ...eal on the new oil filter cartridge 8 Spin the new oil filter cartridge on and tighten it hand tight 9 Fill in new engine oil 10 After a short test run check the oil level on the dipstick if necessary...

Страница 167: ...ne and makes starting impossible After work on the fuel system bleed the system perform a test run and check for leaks Additional bleeding of the fuel system by a 5 minute test run in idle speed or lo...

Страница 168: ...void the entry of dirt into the clean side Slightly oil the rubber seal on the new filter cartridges 5 Turn the new filter cartridges on by hand until the seal contacts 6 Tighten the filter cartridges...

Страница 169: ...cess has been com pleted Protective equip ment n Working clothes n Protective gloves 1 Turn the ignition key to position I The electric fuel pump switches on for approx 20 seconds to vent the fuel sys...

Страница 170: ...n Safety goggles 1 Park the machine in secured condition Chapter 6 7 Park the machine in secured condition on page 115 2 Allow the engine to cool down 3 Unscrew the radiator cap and check the anti fr...

Страница 171: ...th lots of water NOTICE Components may get damaged Ensure strict cleanliness Thor oughly clean the area around the filter housing Take care that no dirt will enter into the filter housing Protective e...

Страница 172: ...lement to the filter carrier and reinsert it into the filter housing 7 Tighten the filter lid tightening torque 23 Nm 17 ft lbs 8 Dispose of the filter element in an environ mentally friendly manner 8...

Страница 173: ...on formation of blisters squeezed locations buckling n leaks on hose socket or fitting n the hydraulic hose has separated from the fitting n fittings are damaged or deformed whereby the function and s...

Страница 174: ...n the plates are not covered under warranty Protective equip ment n Working clothes n Protective gloves n Safety goggles 1 Park the machine in secured condition Chapter 6 7 Park the machine in secured...

Страница 175: ...rvicing the air conditioning system 8 8 7 1 Cleaning the condenser Protective equip ment n Working clothes n Protective gloves n Safety goggles WARNING Danger of injury caused by exploding component D...

Страница 176: ...Park the machine in secured condition on page 115 2 Allow the engine to cool down The air conditioning condenser is located in front of the radiator 3 CAUTION Danger of eye injuries caused by particl...

Страница 177: ...3 Checking the condition of the drier collector unit Have the drier collector unit replaced by our customer service once every year before the oper ating season 1 Check the drier collector unit for m...

Страница 178: ...too high have the drier collector unit replaced by our customer service 7 Check the white floating ball inside the inspection glass of the drier collector unit Ball floats right on top The refrigeran...

Страница 179: ...ow the engine to cool down 3 Slightly loosen the fastening screws of the belt tensioning device 4 Slacken the tensioning device so that the V belt can be taken off 5 Take the V belt off 6 Slightly loo...

Страница 180: ...tion Chapter 6 7 Park the machine in secured condition on page 115 2 Allow the engine to cool down 3 Check air intake and exhaust manifold fas tenings for tight fit 4 Check sockets and clamps between...

Страница 181: ...e normal oil change intervals the filter element must also be changed after major repairs in the hydraulic system Protective equip ment n Working clothes n Protective gloves 1 Park the machine in secu...

Страница 182: ...e or repair the defec tive components if necessary Do not clean or reuse the filter element 4 Take out the old filter element and clean the filter bowl 5 Clean the thread on the filter bowl 6 Reassemb...

Страница 183: ...t of fuels and lubri cants on page 148 Perform this maintenance work at the latest after one year Protective equip ment n Working clothes n Protective gloves 1 Park the machine in secured condition Ch...

Страница 184: ...has evenly distributed inside the axle if necessary fill in some more oil 9 Retighten level inspection and filler plugs 10 Dispose of oil environmentally 8 9 5 Changing the oil in the wheel hubs NOTIC...

Страница 185: ...orizontal position 6 Fill in oil through the inspection bore until it starts to run out through the level inspec tion bore 7 Turn the level inspection plug tightly back in 8 Change the oil in both whe...

Страница 186: ...4 Clean the area around the drain plug and unscrew the plug 5 Drain off and catch old oil 6 Turn the drain plug tightly back in 7 Clean the area around the oil level inspec tion plug 8 Unscrew the oil...

Страница 187: ...On machines with cabin the ROPS roll over protection structure is an integral part of the cabin All bolted connections must comply with the specifications and should be absolutely tight observe the ti...

Страница 188: ...nd fastening of the seat belts 8 9 10 Checking the travel control 1 Park the machine in secured condition Chapter 6 7 Park the machine in secured condition on page 115 2 Move the travel lever forward...

Страница 189: ...ondition Chapter 6 7 Park the machine in secured condition on page 115 2 Loosen the locks and disassemble the cov ering 3 Remove the filter 4 Clean the filter replace if necessary 5 Insert the filter...

Страница 190: ...ining the hydraulic oil Do not use any detergents to clean the system Use only lint free cleaning cloths When changing from mineral oil based hydraulic oil to an ester based biologically degradable oi...

Страница 191: ...aulic oil 6 Turn the drain plug tightly back in We recommend to use our filling and filtering unit with fine filter to fill the system This ensures finest fil tration of the hydraulic oil prolongs the...

Страница 192: ...r a suspicious turbidity caused by corrosion residues or other suspended matter the coolant must be drained off and the complete cooling system needs to be cleaned Oil can damage the sealing materials...

Страница 193: ...e machine in secured condition Chapter 6 7 Park the machine in secured condition on page 115 2 Allow the engine to cool down 3 Unscrew the lid from the compensation tank 4 Unscrew the drain plug 5 Dra...

Страница 194: ...ng agent repeat the flushing process twice with clear water 15 Reinstall the thermostat NOTICE Danger of engine damage The anti freeze concentration addi tive must be at least 35 Vol and maximum 45 Vo...

Страница 195: ...he thermostat opens 21 As soon as the thermostat has opened run the engine for approx 1 minute at high speed 22 Shut down the engine 23 Allow the engine to cool down 24 Check the coolant level again w...

Страница 196: ...ment is covered with a sooty deposit Do not use gasoline or hot fluids to clean the filter element After cleaning the air filter must be inspected for damage using a torch Do not continue to use a dam...

Страница 197: ...year 2 Park the machine in secured condition Chapter 6 7 Park the machine in secured condition on page 115 3 Allow the engine to cool down 4 Loosen both locking hooks on the housing cover and take th...

Страница 198: ...nside the element until it if free of dust 8 Examine the air filter element with a torch for cracks and holes in the paper bellows 9 In case of damage replace the air filter and the safety element 10...

Страница 199: ...ter off 2 Pull the safety element out by turning it lightly 3 Push in a new safety filter element 4 Insert the air filter and reassemble the housing cover 8 11 2 Checking cleaning the water separator...

Страница 200: ...use a new seal ring Once the water separator is empty the warning lamp for water in fuel must go out 5 Dispose of collected fluid in an environ mentally friendly way 8 11 3 Retightening the padfoot sh...

Страница 201: ...tening screws again 8 11 5 Filling the windscreen washer tank 1 Open the flap under the driver s seat on the left hand side 2 Check the fluid level in the provision con tainer top up if necessary 3 If...

Страница 202: ...to the guide 1 on the printer 5 Actuate the toggle switch 2 in direction of arrow until the paper comes out of the slot with tear off edge 6 Close the cover Fig 174 8 11 7 Replacing the printer ribbon...

Страница 203: ...7 Park the machine in secured condition on page 115 2 Unscrew the drain plug and drain off and catch approx 5 litres of fuel 3 Turn the drain plug tightly back in 4 Dispose of fuel environmentally 8...

Страница 204: ...lizing of AdBlue DEF 8 Disconnect the ground strap from the bat tery this avoids self discharge caused by closed circuit consumers 8 11 9 2 Battery service during prolonged machine downtimes WARNING D...

Страница 205: ...er the last charging process or one hour after the last discharge 4 Switch off the charging current before removing the charging clamps 5 After each charging process allow the bat tery to rest for one...

Страница 206: ...he ground straps to the cou plings 9 Check the function of the electric system 10 Check cables hoses and lines for cracks and leaks 11 Start the engine and run it for 15 to 30 minutes with idle speed...

Страница 207: ...9 Trouble shooting Trouble shooting BW 213 D 5 207...

Страница 208: ...Whenever a fault occurs you should therefore thoroughly read these instruction on correct operation and maintenance If you cannot locate the cause of a fault or rec tify it yourself by following the...

Страница 209: ...en to engine or chassis ground as far away from the bat tery as possible 3 Start the engine Chapter 6 3 Start the engine on page 99 NOTICE Danger of damage to the elec tronic system If no powerful con...

Страница 210: ...Parking and tail light left F10 10 A Parking and tail light right F11 15 A Headlight front F13 15 A Starter switch F19 15 A Working head lights front F22 15 A Working head lights rear F23 15 A Warnin...

Страница 211: ...5 A Start current F243 7 5 A BOMAG TELEMATIC potential 30 F244 5 A BOMAG TELEMATIC potential 15 F268 20 A Fuel pump FM1 1 A Sensors FM2 1 A Sensors 9 3 3 Main fuses The main fuse box is located in the...

Страница 212: ...A BCM 3 F271 10 A BCM net 4 F150 5 A GPS 5 F266 10 A Radio Tachograph 6 F143 20 A Rear windscreen heating 7 F28 15 A Rear windscreen wiper washer 8 F27 15 A Front windscreen wiper washer 9 F279 15 A S...

Страница 213: ...arter defective or pinion does not engage Check starter Air filter clogged exhaust turbocharger defective Check replace if necessary Air in the fuel system Bleed the fuel system Compression pressure t...

Страница 214: ...tem perature warning lamp lights Ventilation line to the coolant compensation tank clogged Clean Engine oil with wrong SAE viscosity class Change the engine oil Engine oil cooler defective Check repl...

Страница 215: ...k replace if necessary Fan defective V belt torn or loose Check fan V belt replace if necessary Charge air pipe leaking Check Intercooler soiled Clean Resistance in cooling system too high flow quanti...

Страница 216: ...necessary Blue engine exhaust smoke Engine oil level too high Check drain off if necessary White engine exhaust smoke Temperature below starting limit Check Cold starting facility Check replace if ne...

Страница 217: ...10 Waste disposal Waste disposal BW 213 D 5 217...

Страница 218: ...n mental protection regulations when handling fuels and lubri cants must be followed Chapter 3 4 Handling fuels and lubricants on page 32 Protective equip ment n Working clothes n Safety shoes n Prote...

Страница 219: ...11 List of special tools List of special tools BW 213 D 5 219...

Страница 220: ...Belt tension tester BOMAG No 079 947 09 Fig List of special tools BW 213 D 5 220...

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