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Manual

KOMPAKTOMAT K1250PS | K1570PS

40

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46

MAINTENANCE PLAN

Perform the planned maintenance according to the instructions

:

Maintenance Task

Daily

(season)

Once a

week

Before

season

After

season

Time

interval

Machine in general



Visual inspection of the machine



Checking for any undesirable sounds, vibrations

and excessive wear

X



Checking crucial nodes: pins, bearings, rollers,

working parts

X

X

X



Machine cleaning



Storing the machine under roof, if possible



Recording the mileage of the machine/season

(ha)

X

X



Comprehensive inspection



Checking the frame

X

X

Do not use a high-pressure cleaner or direct stream of water to clean the hydraulic rollers, bearings,
electric and electronic parts. The seals and bearings are not waterproof at high pressure.

Hydraulic system
Checking the function, tightness, mounting and worn
spots of all hydraulic parts and hoses

X

X

Hydraulic hoses – replacement:



Damaged external casing of the hose

(mechanically or blistered)



Fluid seepage (especially the end piece)



Bumps or blisters on the hose



Deformed or corroded end piece



Loose end piece – the hose spins

X

X

Hydraulic hoses - replacement:



Expired service life of the hose

6

years

!!!  PREVENTION  means  removing  the  problem  according  to  the  plan,
outside  the  season,  without  stress  and  comfortably  before  a  secondary
problem, an accident or a health hazard arises.

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Содержание KOMPAKTOMAT K1250PS

Страница 1: ...et farmet cz IČ 46504931 DIČ CZ46504931 Farmet a s Jiřinková 276 552 03 Česká Skalice CZ telefon 420 491 450 111 fax 420 491 450 136 GSM 420 774 715 738 OPERATING MANUAL KOMPAKTOMAT K1250PS K1570PS Edition 5 effective from 1 1 2021 ...

Страница 2: ... repairs The production label is located on the middle frame near the tow bar Use only original spare parts for these machines according to the Spare parts catalogue officially issued by the manufacturer Farmet a s Ceska Skalice Possibilities of Use of Your Machine Kompaktomat is intended for presowing preparation of soil as a subsequent operation after ploughing or stubble breaking The machine is...

Страница 3: ...STING THE WORKING PARTS OF THE MACHINE 27 9 1 Adjusting the position and depth of the track cultivators 28 9 2 Adjusting the spring mounted front leveller 29 9 2 1 FL FH Front fixed serrated levelling bar 30 9 3 Adjusting the components of RING rollers 30 9 4 Adjusting the depth of the share section 31 9 4 1 MCD mechanical depth setting 32 9 4 2 HD hydraulic depth setting 32 9 5 Adjusting the leve...

Страница 4: ...gory A 6 17 Machine operator must secure the safety of other persons when working with the machine or transporting the machine A 7 18 During machine work in the field or during transport the operator must control the machine from the tractor s cabin A 8 19 The operator may enter the machine structure only with the machine at rest and blocked against movement namely only for these reasons 20 Adjust...

Страница 5: ...After fastening suspending at designated points it is forbidden to move in the space of possible reach of the handled machine D ASSEMBLY AT THE CUSTOMER S PLACE D 1 1 The operator should assemble the machine according to the manufacturer s instructions Cooperation with a serviceman technician authorized by the manufacturer is advisable D 2 2 After the assembly is completed the operator should ensu...

Страница 6: ...ith the hydraulic system of the tractor should be performed according to Chapter 5 of this Operating manual F FOLDING AND UNFOLDING THE MACHINE F 1 xx Operator s must ensure that no person or animal is within the reach of the lateral frames when folding and or unfolding them Nobody should insert the fingers into the joint space F 2 xx Before unlocking the connecting rod the operator s must secure ...

Страница 7: ...the Instructions for use carefully Pay attention to labour protection safe operation and transportation environmental protection setting the machine and its maintenance H 3 3 The operator is responsible for all damages incurred by improper operation of the tractor and the coupled machine H 4 4 When operating the machine the operator is obliged to observe all the technical and safety regulation set...

Страница 8: ...achine repairs should be made in service shops K 5 12 Before repairing the machine hydraulic circuits the repairman must eliminate pressure in the hydraulic circuits with the control levers in the tractor cab This should be done by moving the levers to their extreme positions back and forth approx five times with the tractor engine stopped K 6 4 When handling the machine with a lifting device the ...

Страница 9: ... C In case of damaging or destroying a LABOUR PROTECTION STICKER located on the machine operators are obliged to REPLACE IT OR PROVIDE THE MACHINE WITH A NEW ONE IMMEDIATELY The position design and exact meaning of the labour protection stickers located on the machine are given in the following table Tab 2 and in Figure Fig 1 Table 2 The Labour protection stickers located on the machine WARNING SA...

Страница 10: ...e transportation of the machine P 13 H When working and transporting the machine maintain safe distance from the electric appliances P 39 H Secure the machine from undesirable movement by activating the hand brake P 52 H Do not approach the rotary parts of the machine unless they are standing still i e they are not rotating P 53 H It is strictly folding and unfolding the side frames on slopes or i...

Страница 11: ...T K1250PS K1570PS 11 46 Fig 1 The Labour protection stickers located on the K 1250 PS K 1570 PS P37H P53H P1H P2H P6H P39H P50H P52H P100H P20H P20H P37H P53H P37H P53H P37H P53H P37H P53H P37H P53H P20H P20H P20H P20H ...

Страница 12: ... to the machine during the work in the field The working section of the machine consists of a massive spring loaded height adjustable variable leveller crumbling front rollers height adjustable ploughshare section with a leveller and compactors with a rear leveller Furthermore the working section includes auxiliary wheels that are used for unfolding the machine into the working position or folding...

Страница 13: ... Spiral Bar Roller 40 cm 60 kg m 9 bars Quality clod crumbling Suitable for humid conditions This type of roller can be used as the FRONT or REAR roller BR Bar Roller 40 cm 60 kg m 12 bars Very good quality clod crumbling Not suitable for humid conditions This type of roller can be used as the FRONT or REAR roller RR Ring Roller 40 cm 115 kg m Quality work in all types of soil Good depth guiding S...

Страница 14: ...ws A universal share section is equipped with sweeps with the width of 25 cm in two rows The sweeps are mounted to frames with geometry improving the permeability of plant residues Therefore this section is suitable for land with a higher occurrence of crushed plant residues as well as for heavy soils There is a leveller behind the sweeps AL CF AP Number of rows of shares pieces Row spacing mm 2 4...

Страница 15: ...ss kill Roller with Cleaner 40 cm 170 kg m Quality clod crumbling and backwards compaction Excellent work in light medium and heavy soils Not suitable for more humid soils Not suitable for soils with a large quantity of rocks This type of roller can be used as the REAR roller only DCR Double row Cross kill Roller 40 cm 40 cm 175 kg m Quality clod crumbling and backwards compaction Mixes the proces...

Страница 16: ...any remaining clods behind the rear roller Possibility to change the preloading of the draw spring tension thus increasing the efficiency of the finishing roller Be careful the finishing roller cannot be used behind the two row cross kill rollers 2 SPECIFICATIONS Table 3 Specifications PARAMETERS K 1250 PS K 1570 PS Operating width mm 12500 15700 Transport width mm 3000 Transport height mm 3500 Tr...

Страница 17: ... by the connecting bar When working on slopes observe the slope accessibility of the whole TRACTOR MACHINE set It is strictly forbidden to unfold or fold the machine on slopes see the P100H labour protection safety sticker located on the machine Before starting up the tractor check that there is no unauthorized person within the operating reach of the set and sound the horn Operators should pay at...

Страница 18: ...he bottom hitch with a 50 mm or 70 mm bolt or with K80 tow ball Place the trail cultivators on the chassis so that they cultivate the compacted layer of soil made by the tyres of the chassis and the tractor The range of the position of cultivators may be selected even for tractors with a pair assembly i e up to the width of 3 9 m The maximal recess of cultivators is 60 mm below the level of the tr...

Страница 19: ...g leaks use only the suitable tools For connecting the hydraulic system of the machine to the tractor use the plug on the machine and the socket on the tractor of the quick couplers of the same type For simplification the hydraulic circuits are marked by different colours Fig 4 designation of the hydraulic circuits CIRCUIT A the circuit for folding and unfolding side frames Hydraulic circuit desig...

Страница 20: ... cultivators or the surface DRAWING OUT PISTON SETTING THE WORKING POSITION Hydraulic circuit designated by a YELLOW GREEN ring The track cultivators are set into the working position when this circuit branch is pressurised PISTON RETRACTION SETTING THE TRANSPORT POSITION Hydraulic circuit designated by a RED BLUE ring The track cultivators are set into the transport position when this circuit bra...

Страница 21: ...m K1250PS SHARE WORKING DEPTH CONTROL 1 Control distributor in the tractor 2 Hydraulic snap couplings 3 Hydraulic cylinders of share depth control 4 Hydraulic closing valve for share depth cylinders 1 Control distributor in the tractor 2 Hydraulic snap couplings 3 Hydraulic cylinders of leveller control 4 Hydraulic closing valve for leveller cylinders ...

Страница 22: ... Chapter No 2 As additional load to the tractor counterweight only the weights prescribed by the manufacturer should be used Only aggregate the machine with a tractor equipped with single circuit two hose brake Fig 5 Connecting the machine with the lower tractor hitch 7 PROCEDURE FOR UNFOLDING INTO THE WORKING POSITION 7 1 It is necessary to connect the machine with the lower hitch of the tractor ...

Страница 23: ...FOLDING THE MACHINE PHASE 1 WHEELS AND CATCHES Start unfolding by Circuit B pressurise the circuit branch designated by two white rings Firstly the side wheels will unfold and then the catches will open and the side frames will apply a load on the auxiliary wheels Warning to make the wheels and catches open fully the piston rods must reach their final positions The flow of oil in the piston rods i...

Страница 24: ...ted start with Circuit A pressurising the circuit branch designated by one red ring for opening the side frames from the chassis Firstly the side frames will open to the sides see Fig 11 When the side frames controlled by Circuit A are open so that there is no risk of mechanical collision when opening the external 1 5 meter frames start with Circuit D pressurising the circuit branch designated by ...

Страница 25: ...he working section or vice versa 7 6 TRACK CULTIVATORS IN THE WORKING POSITION Set the track cultivators in the working position after the machine has been unfolded into the working position Start with Circuit E pressurising the circuit branch designated with one yellow and one green ring for drawing out the piston to its end position Always perform this action on soft surface not on concrete asph...

Страница 26: ...to set a large oil flow in the tractor 8 3 FOLDING MACHINE K1570 PHASE 1 TIPPING CLOSING Start with Circuit A pressurising the circuit branch designated by two red rings for folding the working section of the machine so that the central frame is resting on the backstop on the chassis At this moment it is possible to start closing the external 1 5 meter frames start with Circuit D pressurising the ...

Страница 27: ... position secure the side frames by the connecting rod and place safety shields into the positions for transportation on ground communications Fig 17 Placing the front safety shields Fig 18 Placing the rear safety shields When FOLDING THE MACHINE PHASE 2 has been completed i e the working section is folded in the transport position you must set Circuit A into floating position This will prevent th...

Страница 28: ...for attaching track cultivators is telescopic The cultivator can be moved on the beam so that it loosens the compacted tractor wheel tracks Lengthwise setting of the cultivators is performed by releasing the nuts of the screws and moving the cultivators along the beam into the position behind the tractor wheels so that they loosen the compacted tractor tracks Setting the depth of the cultivator is...

Страница 29: ...contributes largely to the levelling ability of the Kompaktomat machines Therefore it is important to adjust it properly As for the fixed serrated leveller it is possible to adjust the height and the preloading of the draw spring The basic version of the height adjustment is mechanical It is possible to control the height of the leveller from the tractor cabin using a hydraulic circuit as an above...

Страница 30: ...he spring is factory set to the length of 340mm however it is possible to change the preloading as needed The spring preloading is selected according to the character of the field size of clods in the field The bigger the clods are the higher the preloading needs to be Use an auxiliary control lever to make the manual leveller height setting easier 9 3 Adjusting the components of RING rollers The ...

Страница 31: ...the tractor so that it does not stand on the shares The working depth of the shares is set in relation to the crop to be planted o Beetroot 2 3 cm o Rapeseed 3 5 cm o Wheat barley oats 5 8 cm Machine Number section pc K1250PS 5 K1570PS 7 The basic version of height setting is mechanical using a handle MCD The height of the shares can be controlled from the tractor cabin using a hydraulic circuit a...

Страница 32: ...s when the piston rods are drawn in white arrows in the picture There are indicators located in spots visible from the tractor that show that all the sections are set at the same depth 9 5 Adjusting the leveller height behind shares Perform the adjustment of the levellers when the machine is unfolded in the working position and standing still The machine must rest on the working sections When adju...

Страница 33: ...ase the aggressiveness of its angle thus assuring that the rear leveller generates a larger quantity of soil improving the work of Kompaktomat The backstop of the leveller is rotary but not symmetrical thanks to which it is possible to create two angles of the leveller by turning the backstop Smaller preloading red rotation of the backstop Greater preloading blue rotation of the backstop There is ...

Страница 34: ...ve ropes Draw the tractive ropes so that they are curved by about 40 mm up from the imaginary plain by lifting pulleys when the machine is unfolded and standing still Fig 24 Pre stressing of the tractive rope max 40mm Maximum pressure Minimum pressure Medium pressure ...

Страница 35: ...red to lift or shallow the machine at plough turning ends However always turn the machine in adequate curves so that the rear part of the working section located in the internal side of the turning curve does not reverse Working without the GPS navigation Turns are executed without lifting the machine and plough turning ends are worked lastly ...

Страница 36: ... K1250PS K1570PS 36 46 Working with the use of GPS navigation Turns at the plough turning ends may be larger Working on the plough turning end and corners of the land When reversing raise the working section by about 45 ...

Страница 37: ...agram of Joints Intended for Replacing the Share Sections The machine design enables operators to replace the rear bar rollers with drags by the Crosskill rollers and vice versa To replace the rollers dismount the bearings from the supporting frames of the machine pull them down from the shafts of the original roller and put them on the new roller The new roller provided with the bearings must the...

Страница 38: ... In the case of leaks in the tractor hydraulic system you are required to provide mechanical supports under the machine drawbar 12 1 1 Using spacer The spacers are used for defining production tolerances Therefore they do not have to be always used o Mount the house bearings to the rollers o Insert the roller with the bearings between the frame side plates and assess whether you need to use the SP...

Страница 39: ... If hoisted with a suspension lifting mechanism a crane hang the machine in the marked points only These points are marked with the chain Replace the worn ploughshares either when the machine is folded into the transport position or directly in the field if necessary For that you need to tip the working section so that it rests on the auxiliary wheels see Fig 30 31 Fig 30 Transport position for pl...

Страница 40: ... a high pressure cleaner or direct stream of water to clean the hydraulic rollers bearings electric and electronic parts The seals and bearings are not waterproof at high pressure Hydraulic system Checking the function tightness mounting and worn spots of all hydraulic parts and hoses X X Hydraulic hoses replacement Damaged external casing of the hose mechanically or blistered Fluid seepage especi...

Страница 41: ...line and hoses check the function tightness mounting and clamping or breaking X X X Brake components check the function tightness mounting X X X Air nozzle drain using the draining valve X X Draining valve check the function clean and replace sealing X X Pipe filter clean X X Brake parking brake check the function escapement setting 25 45mm X Brake lining check the condition of the brake lining mi...

Страница 42: ... the piston rods of the hydraulic cylinders with suitable anti corrosion agents Check the tightness of all bolt and plug in connections see the torque chart Check for any damage of the electric cables and replace if needed Brake system Preserve the anti freeze fluid for air brake systems about 0 1l ethanol free before the last ride use fluid recommended by the tractor manufacturer Secure the machi...

Страница 43: ...CATION INTERVAL LUBRICANT Control Handle Fig 32 Daily Before starting the work with the machine After finishing the work with the machine before shutting it down Keep required lubrication interval Plastic lubricant DIN 51 502 1 K EP2 30 2 KP2P 20 Likx Piston rod bearings location Fig 33 Pins Fig 32 Control Handle Fig 33 Roller bearing ...

Страница 44: ...warranty is provided from the date of sale of the new machine to the end user consumer 17 2 2 The warranty applies to hidden defects that will show in the warranty period with proper use of the machine and while fulfilling the conditions stated in the operating manual 17 2 3 The warranty does not apply to wearable spare parts i e regular mechanical wear and tear of replaceable parts of the working...

Страница 45: ...1250 PS II výrobní číslo serial number Fabriknummer n de production заводской номер numer produkcyjny 3 Příslušná nařízení vlády č 176 2008 Sb směrnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive 2006 42 ES Einschlägige Regierungsverordnungen NV Nr 176 2008 Slg Richtlinie 2006 42 ES Décrets respectifs du gouvernement n 176 2008 du Code directive 2006 42 CE Соотве...

Страница 46: ...1570 PS II výrobní číslo serial number Fabriknummer n de production заводской номер numer produkcyjny 3 Příslušná nařízení vlády č 176 2008 Sb směrnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive 2006 42 ES Einschlägige Regierungsverordnungen NV Nr 176 2008 Slg Richtlinie 2006 42 ES Décrets respectifs du gouvernement n 176 2008 du Code directive 2006 42 CE Соотве...

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