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Battery pack

The battery pack must be installed in the

dedicated supported mounted on the frame.

For reasons of safety, the battery pack may be

secured to the support using one of the keys

supplied with your bicycle.

The battery pack is supplied complete with a

battery charger and connection cable.

バッテリーパック

バッテリーパックは、専用に作られたフレーム上
のバッテリーサポートに確実に挿入し固定してく
ださい。安全のため、バッテリーパックは専用の
ボルトを用いてフレームと固定してください。バッ
テリーパックは、バッテリーチャージャーと接続
ケーブルのセットで提供されています。

説明および仕様諸元

- DESCRIPTION AND TECHNICAL DATA

Содержание INTEGRA XTF1.5

Страница 1: ...DESCRIPTION OF THE BICYCLE 21 Brakes 21 Gearshift 22 Frame and fork 22 Wheel units 23 Electrical devices 23 Battery pack 24 CHECKS AND INSPECTIONS 25 USING YOUR BICYCLE FOR THE FIRST TIME 25 EACH TIME...

Страница 2: ...F BRAKES 43 USING YOUR BICYCLE 44 WHATTO DO FOLLOWING A FALL 45 HOW TO TRANSPORTYOUR BICYCLE 45 FRONT FORK COMPRESSION ADJUSTMENT 46 FRONT FORK RETURN ADJUSTMENT 47 LOCKING RELEASINGTHE REARSHOCK ABSO...

Страница 3: ...heBrose DriveSystemOn and Off 69 DISPLAY ANDSETTINGS 71 Display 71 Bicycle lights 71 System information 72 Battery charge level 73 Assistance level 74 Walk Assist 75 Changing the trip information view...

Страница 4: ...UR BICYCLE 94 UNSCHEDULEDMAINTENANCEOPERATIONS 95 Removingand remounting thewheelsunits 95 Front wheel disassembly 95 Front wheel assembly 97 Rear wheel disassembly 99 Rearwheel assembly 101 FLATTYRE...

Страница 5: ...g offers a more comfortable ride without detracting anything from the healthy pleasure of cycling This bicycle has been manufactured using the highest quality materials in conformity with all the appl...

Страница 6: ...cle mustcomply withthefollowingrequirements Auxiliary electric motor having a maximum continuous rated power of 0 25kW Propulsivepower cut offwhen thecyclist stopspedalling Gradual reduction of auxili...

Страница 7: ...B This symbol indicates important information designed to helpyougetthebestout of yourbicycle RESPECTTHERECOMMENDEDTIGHTENINGTORQUE Thissymbol indicates that it is important to apply the correct tigh...

Страница 8: ...persons it must be accompanied by this user and maintenance handbook The documentation this booklet safety recommendation booklet CE Declaration of Conformity Warranty etc is an integral part of the...

Страница 9: ...n the road according to that stated in Road conditionstable Using the bicycle for any other purpose than that it has been designed for may result in hazardous riding conditions falls and accidents Imp...

Страница 10: ...INTEGRA XTF1 5 INTEGRA XTF 1 5 SPORT X 1 X 1 X 1 X 1 BMX X X X X X X X 1 10...

Страница 11: ...ithslightormediumgradientsreasonableflat Un paved tourist track Terrainwith exposedroots protrusions etc Sportsterrain Terraindesignedfor freeriding downhill BMX Dirt X X Downhill Very steepdescentswi...

Страница 12: ...compliance with the locally applicable regulations The items of the packaging plastic bags polystyrene straps etc must not be leftwithinthereachof children IDENTIFICATION PLATE Each bicycle is equipp...

Страница 13: ...max 1100 mm max 1100 mm max 736mm 300mm max 1300mm max 2400mm min 760 max 800mm EXTERNAL DIMENSIONS EN DESCRIPTION AND TECHNICAL DATA 13 JPN...

Страница 14: ...following componentsarepresent 1 Rightpedal 2 Leftpedal 3 Batterycharger 4 Batterychargerpower cord 5 LEDlights 6 Frontreflector 7 Rearreflector 8 Wheelreflectors 9 Sprocketpack protection 10 Useand M...

Страница 15: ...lebar tube 8 Reartyre 8a Tyrevalve 9 Wheelcoverstrip 10 Gearchangeunit 11 Chain 12 Handlebar joint 13 Crown guard optional not shown 14 Crown 15 Crank 16 Righthand pedal 17 Reardisk brake 18 Fronthub...

Страница 16: ...LEBAR 1 Frontbrakelever 2 Rearbrakelever 3 Lefthand grip 4 Functionselector buttons 5 Handlebars 6 Controlpanel display 7 Seatheightadjustmentdevice 8 Righthand grip 9 Gearshiftcommand 1 2 3 4 5 6 7 8...

Страница 17: ...X Eagle12V Sram SX E click Sram NX E click Sram SX Eagle 12V 11 50 Sram SX Eagle 12V Sram LEVEL 2 Freno a disco con pistoni Sram GUIDE T4 Freno a disco con pistoni Sram LEVEL 2 Freno a disco con pisto...

Страница 18: ...A XTF 1 5 INTEGRA XTF 1 5 SPORT Promax DA205 60mm 31 8 RISE6 Promax teles SP 2038 30 9 100mm SellaItaliaX3 Boost WP Fantic Trail Full TubelessReady29 2 4 TubelessReady29 2 4 DESCRIPTION AND TECHNICAL...

Страница 19: ...t T205x57 5 Air RockShoxDeluxeSelect T205x57 5 Air Coronaant Sram 34t Steel Eagle Pedivelle MirandaDelta Isis 165mm Cambiopost Sram SX Eagle12V Sram NX Eagle12V Comandicambio Sram SX E click Sram NX E...

Страница 20: ...1 8 RISE18 SWEEP 8 Attacco manubrio Promax DA205 60mm 31 8 RISE6 Tubosella Promax teles SP 2038 30 9 100mm Sella SellaItaliaX3 Boost Manopole WP Fantic Utilizzo Trail Full Camera d aria ant TubelessRe...

Страница 21: ...m runninginperiodhasbeencompleted Run the braking system in by carrying out 30 brief braking manoeuvres coming to a complete standstill from a mediumspeed approx 25km h Once the braking system has bee...

Страница 22: ...sier when riding uphill In order to prevent the motor traction from damaging the chain reduce the pressure exerted on the pedals before changinggears 1 8 11 8 11 Frame and fork The bike is equipped wi...

Страница 23: ...cket set orcog set rearhub only brakedisk spokes wheelrim wheelrimcoverstrip tyre innertubewithvalve wheelreflectors optional Electrical devices The components of the electric pedal assisted system an...

Страница 24: ...d supported mounted on the frame For reasons of safety the battery pack may be secured to the support using one of the keys supplied withyourbicycle The battery pack is supplied complete with a batter...

Страница 25: ...tthe position and height of the seat see chapter SEAT ADJUSTMENT Askyourdealerforinstructionson thetechnicaldevices ofthebicycle Fully charge thebattery pack seechapter PEDAL ASSISTUSE EACH TIME YOU U...

Страница 26: ...ned No squeaking or creaking mustbe heard Checking the tyres Check the tyres for signs of external damage foreign bodies and wear and tear the entire surface of the tyre must conform to the original p...

Страница 27: ...his case the base of the valve may be torn away from the inner tube while the bicycle is in use resulting in asudden loss of tyrepressure Check the position of the valves they must be pointingtowards...

Страница 28: ...faults is increased The higher the body weight and the load the higher the tire pressure must be The reference values are shown in thetable below Consider that the values shown in the table are purel...

Страница 29: ...ts have not been damaged by foreignbodies If rim reflectors have been fitted check that they arefirmlyfixed iftheyareloose removethem Seat and seat post check If the seat post is not inserted deep eno...

Страница 30: ...he handlebars at both ends and using your hands trytoturnthehandlebars in bothdirections Always forcing with your hands try to rotate the handlebar inside themount Always on the handlebars check that...

Страница 31: ...calliper alternately in all directions The brake calliper mustnotmove Dirty brake discs must be cleaned immediately The presence of oil and or grease on the brake discs can reduce the braking action a...

Страница 32: ...k the chain for signs of damage Make sure that the chain is completely free from any damage caused by such elements as curved chain plates protruding chain pins etc or any jammedor blocked chain links...

Страница 33: ...are fixed securelytoyourbicycle Checks various accessories Thebicycle may be fitted with otheraccessories e g pannier bags water bottleholder etc Makesure thatall such accessoriesarefittedcorrectlyand...

Страница 34: ...screw M6 6 Handlebarjointscrews M5 M6 M7 5 6 7 Saddlesupport tube joint M8 10 Saddlejoint M6 10 Brake M6 8 Brakeunitscrews M6 8 Gearleverjoint M5 5 Brakeleverjoint M5 5 Handgripsfixingscrew M4 M5 3 5...

Страница 35: ...rotectsthepedals The pedals are different from each other and are marked with the letters R right and L left Screw the right pedal onto the right pedal crank turning itclockwise Use a 15mmspanner to t...

Страница 36: ...theframe Tighten the two screws A to the correct tightening torque see the TIGHTENING TORQUE table in CHECK AND INSPECTIONS chapter To adjustthehandlebar height Loosenthescrews B witha 4mm Allenkey Ra...

Страница 37: ...Allenkey Adjusttheangleof thesaddle as desired Do not lifttheseat post beyondthelimit markedon it Alignthetipof thesaddle so thatitis pointing towardsthefrom of thebicycle Re tightenthesaddlesupporttu...

Страница 38: ...duce pressureto makeitraise Once you ve reached the desired height releasethelever A A A 6mm Seat position and inclination adjustment Loosen the saddle locking screws using a 6 mmAllenkey Adjusttheang...

Страница 39: ...escribed apply to both brakelevers Loosen the lever locking screw using a 5 mm Allenkey Adjusttheangleoftheleveras desired Tighten the screws respecting the cor rect torque values see the TIGHTENING T...

Страница 40: ...tion of the gear changelever Loosentheleverlockingscrew usinga5mmAllen key Adjusttheangleoftheleverasdesired Tighten the screws respecting the cor rect torque values see the TIGHTENING TORQUE table in...

Страница 41: ...itional way or with power assisted pedalling Werecommendthatyou familiarize yourself withyourbicycle beforeusing power assisted pedalling Tosetone of themodes seechapter PEDAL ASSIST USE Carefullyread...

Страница 42: ...chain to a smaller crown or sprocket Transferring to a bigger sprocket decreases the gear ratio This reduces pedal resistance and the resultingspeed butmakesiteasiertorideuphill To transferthechain t...

Страница 43: ...king exercises on flat road surfaces with low traffic Measurethe brakes and apply the two levers simultaneously Be careful when applying the front brake lever the presence of sand gravel etc could mak...

Страница 44: ...al This action may be performed either while sitting on the saddle or standing up in the pedals Releaseboththebrakelevers Startpedalling ENJOYYOURSELF Do not leave the bicycle where it may be exposed...

Страница 45: ...components if damaged may result in hazardous ridingconditions falls accidentsanddamagetoproperty Carefullyread thatstated in thesafetyrecommendationbooklet HOWTO TRANSPORTYOUR BICYCLE Totransporttheb...

Страница 46: ...the front fork to the type of route and user s weight act on the adjusteron therightfront fork stem To reduce the compression speed stiffer fork turnknob A clockwise To increase the compression speed...

Страница 47: ...height is 10 15 of the totalstroke If the fork lowers more it is necessary to remove the cap B and using an appropriate not supplied pump blow air inside the fork max150 psi If the fork lowers less de...

Страница 48: ...For particular use requirements it is possible to lock the rear shock absorber by turning the locking lever A to as indicated in the image To unlock the shock absorber turn the locking lever A intheop...

Страница 49: ...n the bike and check how much the shock absorber lowers the correct quota is 10 15 ofthetotal stroke If the shock absorber lowers more it is necessary to remove the cap B and using an appropriate not...

Страница 50: ...USING YOURBICYCLE ADVISED SAG INTEGRA XTF 1 5 INTEGRA XTF 1 5 SPORT Rear 25 25 Front 20 20 INTEGRA XTF 1 5 INTEGRA XTF 1 5 SPORT 25 25 20 20 50...

Страница 51: ...20 150 km 3 4 40 4 5 1 2 0 C 15 15 h 3 EN USING YOURBICYCLE 51 JPN...

Страница 52: ...radient increases Gear ratio Decreaseswhenusing harder ratios e g 4 or5 increaseswhenusing easier ratios e g 1 or2 Externaltemperature Decreases by approx 15 if the temperature falls below 0 C Speed D...

Страница 53: ...housing on the bicycle Make sure that the connector is correctly connectedto thebattery Turn on the pedal assistance system by briefly pressing the On Off A button on thecontrol unit once Selecttheas...

Страница 54: ...y fixing screw untilyou removeit Raisethebatterypackuntilyoureleaseitfromits supportandremoveit Placethebatterypack onaflatand drysurface Do not put the battery pack in contact with water or other liq...

Страница 55: ...one LED lights up the batteryis atleastpartially charged Press thebutton A for 3seconds to switch the batterypack off Make sure that the battery pack is fully charged all four LEDs lit before you use...

Страница 56: ...t indicates that the battery pack is fully charged Each LED corresponds to approx 25 of thefull charge Disconnect the battery charger from its power supply and the connector from the battery pack Once...

Страница 57: ...tery pack in its specific support on the chassis by placing the rubber rod A on thefork support B Delicately push the battery pack downwards to lay itin itsspecific support Connecttheconnector totheba...

Страница 58: ...Completely screw the fixing screw to lock the battery USING POWER ASSISTED PEDALLING 58...

Страница 59: ...ay and illumination for another 4 hours until the battery deactivates and entersauto protectionmode Maintenance cleaning and storage Makesure thatthebatterypackis keptclean at all times Clean it thoro...

Страница 60: ...anual relates to electric bikes pedelecs and EPAC It is an electric bicycle with electronic assistance The term battery refers equally to mounted down tube batteries luggage carrier batteries and batt...

Страница 61: ...ges to your Brose Drive System Never try to increasetheperformanceofyourBrose DriveSystem You otherwise reduce the life of the components and risk damaging the Brose Drive System and your e bike In ad...

Страница 62: ...If you do not focus solely on traffic you risk being involved in an accident If you want to make a keypad entry apart from changing the assist mode and ride data stopand enterthe appropriatedata There...

Страница 63: ...malinteractionbetweencyclistanddrive These new Brose control unitsare preciselycoordinated totheBrose Drive product family This allows the rider to enjoy a holistic e bike experience Thefunctions are...

Страница 64: ...4 Increase assistance level scroll menu up 5 Decrease assistance level scroll menu down 6 Walk Assit key menu back one level 7 Controlunitgrubscrew 8 Plugs All illustrations are schematic and may diff...

Страница 65: ...itzerland USA Canada Japan BLUETOOTHlowenergy 5 0 optional ANT Frequency Transmission power 2400 2480 MHz 10 mW Declaration of Conformity Brose Antriebstechnik GmbH CoKG hereby declares that the Displ...

Страница 66: ...cket screw witha size2 wrenchon thecontrol unit The screw cannot be removed from the controlunit Now slide the control unit from the side onto thehandlebar Position the control unit close to the grip...

Страница 67: ...control unit is ready for use as soon as it has been correctly connected and the battery is sufficientlycharged A full function is only possible if the speed sensor and all cables have been connected...

Страница 68: ...crease D keys to increase or decrease the assist level If you are in a menu e g settings you can use these two keys to scroll up or down in themenu Press the Menu key B to confirm the settings You can...

Страница 69: ...not have access to the battery On Off key see battery bicycle manufacturer s manual The display unitactivatesautomatically TheBrose DriveSystem is now ready tooperate The drive is activated as soon as...

Страница 70: ...d display unit drive unit and battery are completely switchedoff If the e bike drive power is not called up for approx 15 minutes e g because the e bike is stationary and no key is pressed on the e bi...

Страница 71: ...creen With the Menu key B you can also display a range of information about your trip while riding so both hands can remain on the handlebar while riding Use the Increase C and Decrease D keys to incr...

Страница 72: ...If the battery removed or fully discharged the light does not turn on if it is connected totheelectricpowersystem Beawarethat using the bicycle under these conditions will be considered non observance...

Страница 73: ...self If the battery charge level is 10 the charge level indicator will start flashing If the charge stateis 5 the lastsegment ofthedisplay turns red In this condition the motor assistance is switched...

Страница 74: ...thy tours SPORT yellow Powerful assistance for sport cycling BOOST BOOST FX red Full assistance for sport cycling on hilly routesand in city traffic with normal battery range You can use the control u...

Страница 75: ...eleasetheWalkassistkeytodeactivatetheWalk assist The Walk assist is switched off as soon as one of thefollowingoccurs You releasethe Walk assist key the e bike wheels are blocked e g due to braking or...

Страница 76: ...eninformationabout yourtrip Youcan viewthefollowing information Range Time Route Trip time Averagespeed Maximumspeed Totaldistance Some features may be deactivated depending on the bike model Detailed...

Страница 77: ...onds Use the Increase and Decrease keys to navigate to the desired item and call it up with the Menu key Menu You can obtain the following information via the menu Trip information overview of full tr...

Страница 78: ...he settings menu you can scroll back to themenuwith the Walk assist key In the settings menu you will find the following settingoptions 1 Languages The selection of a language causes an immediate chan...

Страница 79: ...if the automaticcontrolis deactivated White Black Change between white and black background Stealth Mode The backlight of the display will turn off after 5 seconds of inactivity All e bike and displa...

Страница 80: ...vely call up thelastmenu itemwith Back Please note that not every Brose Drive System features a clock Module Therefore some options can t be seen in youre BikeDisplay You can makethefollowingsettingsh...

Страница 81: ...keys Confirm your entry with the Menu key Exit the menu with the help of the Walk assist key Please note that not every Brose Drive Systemfeaturesa clock Module 6 Shutdown time Define the automatic s...

Страница 82: ...e Bike e Bike e bike e Bike Spegnere completamente il sistema Quindi controllare tutti i cavi e i connettori dell impiantofrenante Riavviare il sistema DISPLAY 82...

Страница 83: ...e Bike EN 83 JPN DISPLAY...

Страница 84: ...vent the safe operation of the e bike There is a risk of accidents involvingpersonal injuryand damage tothee bike Stop ridingthee bike Inform yourselfabout themeaningoftheerrorinformation and takenote...

Страница 85: ...display unit Pay attentionthat is it properly connected Displayunitcontactsand or holdersoiled Make sure all contacts are clean If necessary clean witha soft dry cloth Plug connections on the drive un...

Страница 86: ...em checked at least once a year including mechanics systemsoftwareupdate etc For e bikeserviceorrepairs please contactan authorisedBrose dealer Have all repairs done by an authorisedBrose dealer Inspe...

Страница 87: ...tally friendlyway Donotthrowe bikes and theircomponents in thehouseholdwaste Only for EU countries According to European Directive 2012 19 EU electrical appliances that can no longer be used and accor...

Страница 88: ...replacementofwearparts If Brose accepts a warranty claim this in no case implies the assumption of liability for possible damages In the event of disputes regarding the correlative damages suffered Br...

Страница 89: ...edpersonnel CLEANING AND CARE Always disconnect the battery pack before carrying out maintenance and or cleaning operations Failure to clean and care for your bicycle correctly may result in hazardous...

Страница 90: ...nts inspecting them for signs of wearand tearand checking thattheyfunction correctly Hydraulic brakes inspecting them for signs of wear and tear and checkingthattheyfunction correctly checkforleaks Li...

Страница 91: ...ckets Teeth Gearwheelsystem Brakes withtheexceptionofthedisk surfaces It is important to bear in mind that some lubricants and maintenance products may not be suitable for use on your bicycle Contacty...

Страница 92: ...waterjet You may alsowish to use a spongeor a cloth duringthisphase Allowthebicycle to dry Cleaningand lubricatingthechain Pour a few drops of bicycle chain detergentonto clean lint freecotton cloth...

Страница 93: ...til the reaction time indicated on the specific product has elapsed thepolish yourbicycle usinga clean lint freecottoncloth Cleanthebrakedisks manually using a clean dry lint freecottoncloth and asuit...

Страница 94: ...licksintoplace Rotatethehandlebars so thattheyarefacing slightly totheleft Gentlytiltthebicycle totheleftuntilitreachesa stable position Check thatthebicycleis stable Hold the bicycle still with one h...

Страница 95: ...heelunitswhen repairing tyresor otherwheelcomponents It may also be useful when transporting the bicycle forexample in theboot ofyourcar It is absolutely essential to deflate the tyres when transporti...

Страница 96: ...operate the hydraulic brakes when thewheel unit has beenremoved Use the transport blocks A and remember to remove them before replacing the front wheel Becarefulnottolosethetwospacers B Remove thefro...

Страница 97: ...wheel in the fork making sure that the brake disk is positioned between the brake pistons Insert the axle pin from the brake opposite side and push it until it protrudes from the otherendof thewheelh...

Страница 98: ...has been mounted securelyand correctly Check that the wheel is firmly and correctly installed If the quick release lever has not been closed properly the wheel may shift or come loose This may result...

Страница 99: ...Allen key to unscrew the axle on thebrakeside Slide theaxlepin out of theframe Rearwheel disassembly Place the bicycle so that it is stable and therearwheelis off thefloor Using the gear change lever...

Страница 100: ...s Never operatethe hydraulic brakes when the wheel unit has been removed Use the transport blocks A and remember to remove them before replacing the frontwheel RDisengage the chain from the sprocket a...

Страница 101: ...he wheel into the rear carriage of the frame positioning the chain on the smallest sprocket and ensuring that the brake disc is positionedbetweenthebrake pistons Rearwheel assembly Removethetransport...

Страница 102: ...f the rear wheel is not firmly closed it may come loose and move This can lead to dangerous riding situations falls andaccidents Using a 6 mm wrench tighten the axle pin from thebrakeside Apply the co...

Страница 103: ...ions Do not attempt to carry out this repair if youdonothavethenecessarytools Remove the wheel unit see the preceding sectionin thischapter Removethevalvesafetycap A Deflate the tyre completely by pre...

Страница 104: ...nment in which theywerefitted Attempt to identify the area on the tyre that corresponds to the point where the hole is located in the inner tube Items such as thorns small stonesorfragmentsofglasswill...

Страница 105: ...to use the tyre levers while taking care not to damage theinner tube Inflatetheinnertube a littlemore Movethetyre backwards and forwards transversally with respect tothe directionofrotation Make sure...

Страница 106: ...inthefollowing tables This table is designed to help you identify the correct solution without taking your bicycle tothe authorized vendor Ifthe problem is not described in thetable or the proposed so...

Страница 107: ...LED 5mm 17mm EN TROUBLESHOOTING 107 JPN...

Страница 108: ...sure that all the contacts are clean If necessary clean them using a soft dry cloth Displaynotmountedcorrectly on itssupport Remove the display from the support and reposition it Make sure that it ha...

Страница 109: ...functioning of the pedelec and could cause damages to the system itself or personal injuries Stop using the pedelec Identify the meaning of the error code and please follow the indications in order t...

Страница 110: ...TROUBLESHOOTING Errore Spiegazione Soluzione 10 11 T4 12 20 T4 21 T4 24 25 T4 26 T4 40 110...

Страница 111: ...Errore Spiegazione Soluzione 41 42 T4 43 T4 44 45 T4 46 T4 60 CAN BUS 70 T4 71 T4 TROUBLESHOOTING 111 JPN EN...

Страница 112: ...Errore Spiegazione Soluzione 72 T4 73 T4 74 T4 80 T4 81 82 T4 83 T4 84 T4 TROUBLESHOOTING 112...

Страница 113: ...ve Turn the system off completely and turn it back on using the button T4 on the Control Panel If the problem persists please contact thedealer ortheretailer 24 The internal voltage is outside the ope...

Страница 114: ...pletely and turn it back on using the button T4 on the Control Panel If the problem persists please contact the dealer or the retailer 46 No motor movementdetecteddespite a current levelmeasurementof...

Страница 115: ...and turn it back on using the button T4 on the Control Panel If the problem persists please contact the dealer or the retailer 81 The speed signal is not recognized Make sure that the magnet on the sp...

Страница 116: ......

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