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SER

VICE

Installation Checklist

Go through the following checklist to ensure you have installed the appliance correctly

Correctly sized cavity to suit your fascia and ﬂue conﬁguration

Correct clearances to combustibles and mantles around the fascia

An electrical isolating switch to the appliance, accessible after ﬁnished installation

Correctly sized gas supply with a pressure test point, ensuring adequate supply with

all other gas appliances in the dwelling running

A weather-tight installed Horizontal or Vertical Flue Terminal with clearance as

speciﬁed by AS/NZ5601

Reasonable access to the horizontal or vertical ﬂue terminal for maintenance

purposes

Flue attached to the rear/bottom of the ﬂue Terminal leading back to the

appliance

The appliance ﬁxed to the cavity base

The appliance plugged into a mains electricity supply

All gas joints and pressure points leak tested, and soapy water and drop tests com

pleted on gas pipework

Gas type conversion process carried out if required

Log or coal fuel bed correctly installed

Primary and secondary Glass correctly ﬁtted

A ﬁtted fascia

The remote control mounted on its cradle on a wall

Operated the ﬁre and veriﬁed that it lights reliably and safely

Run the appliance on full for an hour with the doors & windows open

Appliance functions checked, including thermostat operation, Flame Effect and Fan

Boost

Home-owner shown how to operate the appliance correctly

Warranty card ﬁlled in with installer details and appliance serial number

User Guide made available for end user

Plumbing Industry Commission Compliance Certiﬁcate given to end user

Содержание AF series

Страница 1: ...Installation Service Instructions For the latest documentation visit www escea com AF FS Series 630343_3 Gas Fireplace ...

Страница 2: ...nstaller who on completion of the installation must issue a AUS Certificate of Compliance NZ Certificates that comply with the latest legislation in accordance with national and or local codes If these are not issued then the Escea warranty may be void Warranty Repair and Annual Servicing Warranty repair work must be carried out by a recognised gas fire technician It is recom mended that recognise...

Страница 3: ......

Страница 4: ...m Rear 0 9mm Front 1 02mm Rear 0 85mm Pilot injector 42 27 27 Appliance Dimensions mm Width 693 0 mm Height 596 0 mm Depth 390 0 mm Weight Kg 45 kg Ignition System Electronic Ignition to pilot system Escea PCB Ignition Activation 7 secs approx Flame Safeguard Flame Rectification Consumption 84W 0 35A 230V Remote controls Yes Timers Yes Clock Yes Function lock child Yes Temperature control Yes Conn...

Страница 5: ...akes 2 holes Ø6mm No Collars No Collars Aeration Collar hole size for Coals 1 hole Ø3 5mm 2 holes Ø7mm 2 holes Ø10mm Pilot injector 42 27 27 Appliance Dimensions mm Width 943 0 mm Height 596 0 mm Depth 402 0 mm Weight Kg 70 kg Ignition System Electronic Ignition to pilot system Escea PCB Ignition Activation 7 secs approx Flame Safeguard Flame Rectification Consumption 84W 0 35A 230V Remote control...

Страница 6: ...g Flue Restriction Diagram 20 C8 AF700 Horizontally Terminating and Vertically Terminating with a Horizontal Offset Flue Restriction Diagram 21 C9 AF960 ONLY Vertically Terminating Flue Restriction Diagram 22 C10 AF960 ONLY Horizontally Terminating and Vertically Terminating with a Horizontal Offset Flue Restriction Diagram 23 C11 Hybrid Masonry to Combustible Horizontally terminating and vertical...

Страница 7: ...ng the Appliance for the First Time 44 F4 Normal Operating Sounds and Smells 45 F5 Cleaning the glass 45 G Freestanding Unit FS730 Installation 46 G1 Product Dimensions 46 G2 Hearth and Clearances 46 G3 Locating the FS730 46 G4 Gas Pipe Routing Information 47 G5 Flue Installation 48 G6 Inroom Horizontal Flue Kit 49 G7 AF700 Fireplace Installation into FS730 Freestanding Unit 49 H Installation Chec...

Страница 8: ...xiliary On Off button on the unit When not in operation it is in a standby mode unless it is physically isolated from the mains supply A2 Recommended Install Process The following diagram illustrates the steps required to install your gas ﬁre The sequence in which you choose to do these tasks will vary depending on your individual scenario Please read these instructions fully before proceeding wit...

Страница 9: ...e appliance are with the standoffs attached Slim Fascia Dimensions A E D C B A B C D E AF700 693mm 387mm 596mm 711mm 593mm AF960 943mm 402mm 596mm 961mm 593mm END OF SECTION A By the end of this section you should have A framed false cavity OR A masonry cavity sized to suit the appliance ...

Страница 10: ...ight position 600mm 695mm 390mm minimum 65mm ﬂue clearances Masonry install with Standoff Rails Removed 585mm 685mm 385mm AF960 False Cavity installation top stand offs must be adjusted to the upright position 600mm 945mm 405mm minimum 65mm ﬂue clearances Masonry install with Standoff Rails Removed 585mm 935mm 400mm Note If cavity dimensions signiﬁcantly exceed those speciﬁed a register plate is a...

Страница 11: ...or is ΔT of 65C Therefore any material used must be chosen to be able to operate without damage or degradation with a ΔT of 65C If the appliance is mounted above a Soft ﬂoor including but not necessarily limited to carpets Vinyl carpet tiles rugs and mats then we recommend a distance of 100mm from the bottom of the fascia to the ﬁnished ﬂoor Refer to section B4 for hearths B3 Flexi Flue Converter ...

Страница 12: ...nstallations DO NOT line the wall before the ﬁreplace has been ﬁtted into the cavity the top standoffs are required to be upright for this installation type The AF Series ﬁreplace is zero clearance rated with the standoff rails installed on the ouside of the chassis The standoff rails may only be removed when installing the ﬁre into a masonry cavity The side front ﬂanges of the appliance must be o...

Страница 13: ...alternatively you can construct a recess to mount your TV screen into Note The above television clearance recommenda tions are to be treated as a suggestion of a suitable installation only It is the responsibility of the end user to check the installation instructions of their electrical appliances to ensure that the location in relation to the gas ﬁre is suitable Escea in no way guarantees or tak...

Страница 14: ... restrictor setups for different ﬂue conﬁgurations Use the following index for creating the correct restriction C2 Installing False Cavity Flueing if installing appliance into masonry skip to C7 Ensure all rigid ﬂue components are Simpson Duravent Direct Vent Pro 4 x 6 no other ﬂue types may be used Use the diagrams in sections C7 C8 C9 C10 to check if your proposed ﬂue system is acceptable Sectio...

Страница 15: ...le ﬂue lengths contact your Escea retailer The listed length of the ﬂue pipe is not the installed length 1 38mm needs to be subtracted for each join to determine the installed length of each piece of ﬂue pipe E g 48 length has installed length of 45 All vertical measurements should be measured from the top surface of the ﬁreplace casing itself not the fascia When using 90 elbows in the installatio...

Страница 16: ...tances between the support point and the anchor point For vertical ﬂue runs it is recommended that wall straps be used to anchor the ﬂue system with a spacing of 1200mm between straps C4 Sealing Through Roof and Through Wall Penetrations For through roof penetrations use a Deck tite ﬂashing or equivalent to create a weather tight seal between the ﬂue and the roof cladding For through wall penetrat...

Страница 17: ...on clockwise approximately one quarter turn until the two sections are fully locked Wipe off any excess sealant from the exterior of the ﬂue joint C6 Installing Converter Box The AF Series ﬁreplace only comes with a spigot plate suited for ﬂexi ﬂue because of this a converter box is required to convert a 300mm 4 and 3 ﬂexi ﬂue length to Simpsons Duravent 4 x 6 direct vent ﬂueing The converter box ...

Страница 18: ...rface of the transition box Locate the 100mm exhaust ﬂexi ﬂue Stretch the ﬂexi ﬂue to the desired length ensuring that the end part that ﬁts onto the exhaust spigot is completely extended stretched Locate the exhaust ﬂue onto the exhaust spigot over the ﬁbreglass tape Locate 1 X 100mm diameter stainless steel band clamp provided with the ﬂexi ﬂue kit Mark centre punch and drill 3 x 4 0mm diameter ...

Страница 19: ...holes through the previously drilled holes in the band clamp and into and through both the ﬂexi ﬂue and the exhaust spigot Screw a stainless steel self tapping screw provided with the ﬁbre glass tape into each of the 3 holes Ensure that the joint is sound and secure The steel ﬂashing plate provided with the 46DVA CT collinear kit may be used if desired to force distances to combustible materials a...

Страница 20: ... 12m The ﬂexi ﬂue must be used within masonry and convert to rigid duravent immediately after exiting masonry NOTE If your ﬂue conﬁguration falls on or near a restriction zone boundary line in diagrams located in section C7 C8 C9 or C10 it may require the restriction setup from either side of the boundary line to achieve the correct ﬂame aesthetic refer to E11 for ﬂame aesthetic this may vary from...

Страница 21: ...iagram AF700 ONLY NOTE If your ﬂue conﬁguration falls on or near a restriction zone boundary line in diagrams located in section C7 C8 C9 or C10 it may require the restriction setup from either side of the boundary line to achieve the correct ﬂame aesthetic refer to E11 for ﬂame aesthetic this may vary from installation to installati ...

Страница 22: ... 12m The ﬂexi ﬂue must be used within masonry and convert to rigid duravent immediately after exiting masonry NOTE If your ﬂue conﬁguration falls on or near a restriction zone boundary line in diagrams located in section C7 C8 C9 or C10 it may require the restriction setup from either side of the boundary line to achieve the correct ﬂame aesthetic refer to E11 for ﬂame aesthetic this may vary from...

Страница 23: ...iagram AF960 ONLY NOTE If your ﬂue conﬁguration falls on or near a restriction zone boundary line in diagrams located in section C7 C8 C9 or C10 it may require the restriction setup from either side of the boundary line to achieve the correct ﬂame aesthetic refer to E11 for ﬂame aesthetic this may vary from installation to installation ...

Страница 24: ...cally terminating with a horizontal offset Diagram The above diagram is only for visual reference Depending on which ﬁre you are installing refer to either C8 or C10 for restriction settings The ﬂexi ﬂue must be used within masonry and convert to rigid duravent immediately after exiting masonry ...

Страница 25: ...B A C D E F G SERVICE 25 C12 Horizontal Brick Exit Flue Diagram Masonry only Must conform to the correct ﬂue diagram C8 AF700 C10 AF960 Ensure that the restrictors are set correctly ...

Страница 26: ...B A C D E F G SERVICE 26 C13 Flue Terminal Clearances Vertical Termination Clearances This diagram applies to all vertical ﬂue type installations on this appliance 500mm minimum to nearest surface ...

Страница 27: ...B A C D E F G SERVICE 27 Horizontal Termination Clearances This diagram applies to all horizontal ﬂue type installations on this appliance ...

Страница 28: ...500 300 Gas appliances over 200 MJ h input 1500 500 All fan assisted ﬂue gas appliances in the direction of discharge 1500 k From a mechanical air inlet including a spa blower 1500 1000 n Vertically below an openable window non mechanical air inlet or Any other opening into a building with the exception of sub ﬂoor Ventilation Space heaters up to 50 MJ h input 150 150 Other gas appliances up to 50...

Страница 29: ...nd clamp provided with the 46DVA CL34 ﬂexi ﬂue kit Mark centre punch and drill 3 x 4 0mm diameter holes approximately equally spaced around the diameter of the band clamp Place the band clamp over the exhaust ﬂexi ﬂue and tighten ONLY TIGHTEN ENOUGH TO JUST HOLD AND PREVENT THE FLEXI FLUE FROM COMING OFF THE SPIGOT IF PULLED ON OVER TIGHTENING THE CLAMP WILL CRUSH DAMAGE THE FLEXI FLUE Screw a sel...

Страница 30: ...e cavity installation a self supporting converter box with a 3 and 4 300mm length of ﬂexi ﬂue attached to the ﬂue spigot plate dangling ﬂush with the top of the cavity opening For a masonry installation A length of ﬂexi ﬂue attached to the ﬂue spigot plate dangling ﬂush with the top of the cavity opening A weather tight Flue Terminal with clearance as speciﬁed by AS NZ5601 Reasonable access to the...

Страница 31: ...led This is normally done by means of a separate switch which must be located adjacent to the appliance as per AS NZS 5601 1 2010 This will allow service technicians to isolate the power supply before performing service work on the appliance This appliance must not be located directly below a socket outlet This appliance will draw a maximum of 2 Amps from a 230 240V supply An electrical wiring dia...

Страница 32: ... 5 Pull the top of the glass toward you slightly lift the glass out of the bottom glass retainer and carefully set glass aside D3 Removing the Burners Remove the 2 screws in the rear corners of the inﬁll assembly shown in diagram below Lift the inﬁll assembly up and out of the ﬁrebox and place carefully aside Remove the 2 machine screws at the lefthand end of each burner The burner can now be care...

Страница 33: ...he same time AF700 Gas Consumption 25MJ hr AF960 Gas Consumption 31MJ hr D5 Gas Pipe Position The AF Series ﬁreplace gas pipe entry point is located in the lower right corner a sheet of silicone is used as a grommet circled below Get the gas pipe lined up with the silicone grommet so that when the chassis is pushed into the cavity in section E the ﬁre will look like the diagram shown below Firepla...

Страница 34: ...he ﬁreplace into the cavity just enough to bring the gas connection through the silicone grommet of the appliance as shown in the second diagram of section D5 The appliance should have enough room above the ﬁreplace to reach in and align the ﬂue spigot plate onto the rails highlighted in the diagram below Use the cable tool provided for pulling the ﬂue spigot plate up the railing in a tight cavity...

Страница 35: ...e Insert the 2 long self tapping screws into the location shown in the diagram above to secure the ﬂue spigot plate to the chassis E3 Removing the Burner Tray Remove the screws circled in the diagram below The lefthand side of the burner tray can now be carefully tilted and lifted out of the ﬁrebox slightly to detach the 2 ignition leads 6 way teddington valve connector and the earth lead ...

Страница 36: ...ase of the freestander and re applied E5 Network Cable If the appliance is to be wired to a home automation system or internet router network being installed then provision must be made for the network cable to get to the electronics tray An opening in a silicone sheet in the rear bottom right hand corner is provided for the gas supply and network cable to pass through the chassis Plug the network...

Страница 37: ...le inside the chassis to allow for pipe disconnection and burner tray removal With the burner tray out the ﬂexible gas supply pipe may be bent into position to align with the regu lator connection point when the burner tray is replaced The gas supply can be tightened onto the regulator through the access hatch shaded in the diagram below E7 Gas Isolating Valve It is recommended that a gas isolatin...

Страница 38: ...um pressures listed on the speciﬁcation sheet at the start of this manual then reassess installation pipe size or upstream regulator settings Loosen the operating pressure test point screw Connect the manometer tube and mea sure the operating pressure with the ﬁreplace running on full both burners running and with all the other gas appliances in the building running The manometer tube can be appli...

Страница 39: ...l the pipe nut and olive away from the pilot assembly to let the pilot jet down Remove the existing pilot jet and replace with the jet supplied in the conversion kit Tip removing the test point hatch and guiding the pilot pipe up from below can make this process easier Remove the left access hatch shaded in the second diagram of section E9 Remove the regulator screw cap and screw out the nylon adj...

Страница 40: ...tallation Note The log retainer bracket must be removed when installing the coals Place all the Coals in a single layer atop the burners covering the entire area except the pilot and pilot guard E13 Log Fuelbed Installation Place logs 1 2 3 and 4 down ﬁrst locating them on the log retainer followed by logs 5 and 6 The ﬁnal layout should replicate the picture shown below Place the ember ﬂakes in a ...

Страница 41: ...o a home automation system Simply put this allows the ﬁreplace to be woken up and started and then shut down The Close to wake con nection shown is essentially taking one of the 3 3 volt DC pins on the ﬁreplace micro controller and pulling it down to ground In order to isolate the ﬁreplace from the automaton system a relay needs to be used as shown This allows you to use any nominal voltage to dri...

Страница 42: ...then the ﬁreplace will shut down and return to standby The remote controller is required to be operating within range of the ﬁreplace for its safe operation Relay open If the ﬁreplace was operating with a closed relay then upon opening the relay contacts the ﬁreplace will shut down and return the remote controller to its standby mode when it next updates up to 3 min utes While the relay is open th...

Страница 43: ... radio frequency A wall mount cradle has been provided for the wireless control and where possible the control should be housed in this cradle The location of this cradle should be decided by taking into account the following factors Simple convenient access for the user Away from air ﬂow and drafts through the room The parts of the room that people are likely to spend time Away from direct sun li...

Страница 44: ...m temperature by pressing the plus or minus button re peatedly until the display is showing the desired temperature The remote will then revert back to the current room temperature 30 seconds after making the change Run the appliance on full for an hour with the windows and doors open in the dwelling This will ensure any running in smells have the chance to dissipate The appliance is turned off by...

Страница 45: ...should be no cause for concern Unit Body Firebox Different types and thicknesses of steel will expand and contract at different rates resulting in some cracking and ticking sounds being heard throughout the heating and cool down processes Smells The ﬁrst few times the unit is operated the unit may release an odour and the ﬂames will appear orange caused by the curing of the paint the burning off o...

Страница 46: ...e purposes or for protection of sensitive ﬂooring The hearth should not obscure the air inlet of the ﬁre Do not place items or furnishings ontop of the freestanding ﬁreplace and ensure soft furnishings do not come in contact with the freestanding ﬁreplace G3 Locating the FS730 505mm 735mm 381mm 124mm 753mm 368mm 368mm Not including Lid Overhang 175mm 315mm 50mm 50mm 50mm ...

Страница 47: ...B A C D E F G SERVICE 47 G4 Gas pipe Routing Information ...

Страница 48: ...op of the freestanding unit until it penetrates the Ø265mm ceiling hole Use the supplied Ceiling plate for tidying the internal termination point of the Ø230mm ﬂue liner Run the 2x ﬂexible ﬂues down through the Ø230mm ﬂue liner and attach it to the Flue Spigot Plate as per section C of this manual Open the ﬂue liner rodent guard and close around the ﬂexi ﬂue Rivet screw or cable tie the open end t...

Страница 49: ...low the top panel and pull towards you to remove the fascia Refer to section C of this installation manual for minimum and maximum ﬂue lengths restrictor settings for your installation and all other ﬂue information Prepare the ﬂue for ﬁre installation by sliding the ﬂexible ﬂues down the liner and attaching to the ﬂue spigot plate as per the end of section C Take the plastic grommet in the back pa...

Страница 50: ...om of the ﬂue Terminal leading back to the appliance The appliance ﬁxed to the cavity base The appliance plugged into a mains electricity supply All gas joints and pressure points leak tested and soapy water and drop tests com pleted on gas pipework Gas type conversion process carried out if required Log or coal fuel bed correctly installed Primary and secondary Glass correctly ﬁtted A ﬁtted fasci...

Страница 51: ...he fault Error Code Suggestion action Electronics Over Temp Excess lint and dust build up on the front of the controller tray Fascia may be installed incorrectly resulting in restricted air ﬂow The room air fan may be slowed or stalled Remove ﬁrebox check that the fan is plugged in cleaned and free turning Note This error has a permanent lock out and will require the unit to be reset after the ini...

Страница 52: ...t is possible a wire has dislodged Check that the connections to each solenoid are secure and in place It may be that the connections on the ends of the wires need to be tight ened a little e g with a pair of pliers to ensure a robust connection to the valve terminal Disconnect and reconnect the ﬁrebox connectors ensuring they are ﬁrmly pushed into place It could also be that one of the solenoids ...

Страница 53: ...ms and further info on removing your fascia reverse the steps found in section F Refer to section D2 for instructions on removing the glass Clean the inside and outside of both pieces of glass with normal glass cleaning products Use a CLEAN DRY cloth only Stubborn marks may be cleaned with a ceramic glass cleaner Replace in opposite order and test run heater S6 Removing or Cleaning Fan As part of ...

Страница 54: ... on a removable tray Remove the 18 way connector from the end of the tray the network cable if installed both locations circled in diagram below and the transformer connector located in the rear LH corner of the electronics tray Remove one self tapping screw in the front face of the electronics tray The tray can now be slid towards the RH side then lifted of the burner tray hole in the firebox ...

Страница 55: ...aced if required Disconnect the electrical plug con necting the TCO bracket shown right to the ﬁreplace wiring harness Using an 8mm spanner remove the nut located on the base of the TCO bracket shown to the right and pull the bracket off the bolt The Bracket should now be free to move rotate it as it drops downwards so that you can remove it through the opening in the ﬁrebox base as shown ...

Страница 56: ... paired 3 Press and hold the minus button until the two large temperature digits reading 00 start to ﬂash slowly Release the minus button The remote control is now ready to be addressed to the ﬁre 4 Press and hold the black auxiliary on off button found on the front face of the ﬁreplaces electronic drawer shown on the left with an arrow for a minimum of ten seconds or until the two large tem perat...

Страница 57: ...he cavity that houses the fan and from the underside of the ﬁre box around the valve and solenoids If the gas piping includes a ﬂexible hose connected to the regulator check the hose for signs of wear discolouration loss of ﬂexibility cuts worn covers cracks crushing kinking ﬂattening or loose end ﬁttings and replace if worn or more than ﬁve years old Test all joints for gas tightness Reassemble h...

Страница 58: ...B A C D E F G SERVICE 58 S11 Wiring Diagram ...

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