
INTRODUCTION
Installation
42 |
P a g e
Copyright © 2021 BF ENTRON and/or its affiliates. All rights reserved
Product Model:
iPAK2v2
Firmware Version:
V2.10
May 22 | Doc No 700253-2
Typical
Applications
Spot
Projection
Multi-Head
Spot
Projection
Multi-Head
Spot
Projection
Multi-Weld (Cascade)
Multi-Head
Seam
Analog
Spot
Projection
Multi-Weld (Cascade)
Multi-Head
Seam
Analog
Spot
Projection
Seam
Analog Control
Tool/Sensors
Required
Weld Current Meter &
Secondary Toroid
Sensor (Rogowski coil)
Weld Current Meter &
Secondary Toroid
Sensor (Rogowski coil)
Weld Current Meter
None
None
Regulation
Configuration
Setting
Primary
Secondary
Primary
Primary
Primary
Measure
Configuration
Setting
Secondary
Secondary
Primary
Primary
Primary
Displayed
Current
Value
Secondary Current
1
Secondary Current
1
Secondary Current
2
Secondary Current
3
Primary Current
Ca
libra
tion Ste
ps
1
Set Maximum Primary
Current
Set Maximum Primary
Current
Set Maximum Primary
Current
Set Maximum Primary
Current
Set Maximum Primary
Current
2
Set Turns-Ratio to the
transformer Turns
Ratio
Set Turns-Ratio to the
transformer Turns
Ratio
1&2 Point CT
Calibration
Set Turns-Ratio to the
transformer Turns
Ratio
Set Turns-Ratio to
1:1
3
Calibrate Toroid
(Rogowski coil)
Calibrate Toroid
(Rogowski coil)
Calibrate CCC
Calibrate CCC
Calibrate CCC
4
Calibrate CCC
Calibrate CCC
5
Set Regulation
configuration setting
to Secondary
1. The secondary current is a direct measurement from the toroid sensor (Rogowski coil)
2. The secondary current value is calculated using the values in the 1&2 Point CT Calibration table
3. The secondary current value is calculated by multiplying the primary current by the turns ratio. The programmed target current
may not match the actual secondary current due to losses caused by load and impedance in the secondary circuit.
Table 7: iPAK2v2 Calibration Procedures
2.9.3.1
Set Maximum Primary Current
The maximum output of the iPAK2v2 can be limited by a setting.
iPAK2v2 weld control is shipped from the factory with maximum primary current set to the maximum output of the
iPAK2 inverter module. A user may need to modify this setting to limit the maximum output for their specific