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10.5.1  Hydraulic System Maintenance Precautions

 

NOTICE:

  WARNING

Always remove battery from cutter before performing 

hydraulic system maintenance. Failure to observe 

this precaution could result in accidental startup 

while maintenance procedures are being performed. 

Serious personal injury and damage to cutter may 

result.
Wait for cutter to cool before performing hydraulic 

system maintenance. Hot oil can cause burns.
Be sure that oil reservoir cap is securely tightened 

after checking oil level or changing the oil. Leaking 

oil can cause short circuits, fire and explosions.

Additional Precautions:

•  Do not check oil level or change the oil in dusty areas.
•  Be sure that all tools (wrench, screwdriver, etc.) used 

to perform maintenance procedures are clean.

•  When adding oil and performing oil changes, take every 

precaution to prevent impurities from contaminating 

the oil or entering the cutter. Impurities can cause 

permanent damage to the hydraulic components.

•  The hydraulic reservoir contains a diaphragm that 

slightly pressurizes the oil. Some oil spillage may occur 

when checking the oil level or when changing the oil. 

Wear and/or use appropriate personal protective 

equipment (PPE) to prevent exposure to hydraulic oil.

•  Use only new Enerpac HF hydraulic oil poured from a 

clean container. Use of other oil brands and/or used 

oil may damage the cutter and may void the Enerpac 

product warranty.

10.5.2  Checking Oil Level and Adding Oil 

 

NOTICE

The reservoir contains a flexible rubber 

diaphragm that slightly pressurizes the oil. To help 

prevent excessive oil leakage when the reservoir cap is 

removed, be certain that the piston is advanced until 

there is a gap of about 1/8 inch [3-4 mm] between the 

fixed and moving blades (as described in step 1) before 

loosening the cap.
The gap between the blades should not be less than  

1/8 inch [3-4 mm]. A smaller gap may result in the piston 

retracting unexpectedly while the oil level is being 

checked.

Refer to Figure 14 and Figures 15A through 15C during 

the following steps:
1. Operate the cutter and advance the piston until 

there is a 1/8-inch [3-4 mm] gap between the fixed 

and moving blades (until just before the piston 

automatically returns).

2. Remove the battery to prevent accidental motor 

startup during the following steps.

3. Place the cutter on a stable and level work surface, 

with the oil reservoir cap facing straight up. Note that 

the cap does not face straight up when the tool is 

laid on a flat surface, so positioning aids are required. 

Place a pan or suitable container under the cutter to 

catch any spilled oil.

 

NOTICE

The oil reservoir cap is located just below the 

on-off trigger when the cutter is positioned in the 

inverted (upside-down) position. Be certain to remove 

only this cap in the next step. DO NOT remove the relief 

valve by mistake. See Figure 14.

Figure 14, Oil Drain/Fill Cap 

(cutter shown in inverted position)

1

2

Key:

1.  Oil Reservoir Cap
2.  Relief Valve  

(DO NOT remove)

4. To prevent contamination, remove any built-up dust 

and dirt from the oil reservoir cap and surrounding 

area.

 

NOTICE

A small amount of hydraulic oil may leak from 

the drain/fill hole when cap is loosened in the next step. 

Be prepared to catch this oil in a pan or with a clean rag. 

Dispose of spilled oil in accordance with all applicable 

laws and regulations.

5. Slowly loosen the oil reservoir cap while watching for 

oil flow:

  • If oil starts flowing from the oil drain/fill hole as the 

cap is loosened, the reservoir is full. Tighten the cap 

immediately. To avoid excessive oil spillage, do not 

continue loosening the cap if oil flow occurs. Skip 

steps 6 through 8 and go on to step 9.

  • If no oil flow occurs when the cap is loosened, fully 

loosen and remove the cap. Then, check oil level and 

add oil (if needed) as described in steps 6 through 8.

6. Check the oil level in the drain/fill hole. Oil level will be 

up to the top of the hole when reservoir is full.

7. If oil level is low, slowly add new Enerpac HF oil 

through the oil drain/fill hole, until the oil level is up to 

the top of the hole.

8. Remove any residue or metal particles from the oil 

reservoir cap (it is magnetic).

Содержание EBC20B

Страница 1: ...his symbol to avoid the possibility of death or serious personal injury Safety Alert Symbols are used in conjunction with certain Signal Words that call attention to safety messages or property damage...

Страница 2: ...or jammed moving parts broken components and any other condition that could make the tool operate incorrectly Place the 1 2 Hydraulic Cutter Safety Precautions NOTICE WARNING Failure to observe and c...

Страница 3: ...t into tool or charger Do not crush drop or damage the battery Do not use a battery that has received a sharp blow cutter back into operation only after the fault has been identified and the identifie...

Страница 4: ...atteries Additional Safety Information NOTICE DANGER Failure to observe and comply with the following precautions will result in death or serious personal injury Property damage could also occur Do no...

Страница 5: ...A moment of inattention while operating power tools may result in serious personal injury b Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non ski...

Страница 6: ...y maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessor...

Страница 7: ...f burns and or electric shock Death or serious personal injury could occur 2 5 Charger Specifications Manufacturer DeWALT Industrial Tool Co Region Americas Europe and Asia DeWALT Model No DCB115 DCB1...

Страница 8: ...witch mounted on the cutter grip starts and stops the electric motor The trigger must remain pressed during the cutting process An automatic retract feature moves the piston to the fully retracted hom...

Страница 9: ...ace capable of supporting the combined weight of the cutter and battery Refer to Sections 2 2 and 2 4 for weights 6 2 Before Startup Be sure that the shipment includes all components and that there is...

Страница 10: ...you have sufficient battery charge available to complete the cutting operation If the battery charge is low place the battery on the charger and wait until it is fully charged before reinstalling it...

Страница 11: ...sure that battery is removed from tool 2 Firmly grasp the grip handle with one hand 3 With your other hand firmly grasp the positioning handle and rotate the cutting head twisting it in either directi...

Страница 12: ...d that the piston release screw is intended for occasional use only If the piston repeatedly fails to retract automatically after it is fully extended have the tool inspected by an Enerpac Authorized...

Страница 13: ...e risk of accidents In particular operators must pay attention when working in conditions that could cause Possible burns from overheated metal parts Injury due to incorrect positioning or inadequate...

Страница 14: ...igure 8 Position the material to be cut between the cutter blades so that it is perpendicular to the piston axis as shown in Figure 12 This will provide the best quality cut while placing the least am...

Страница 15: ...e cutter is designed with an electronic protection system that will protect the battery against overloading overheating or deep discharge The cutter will automatically turn off if the electronic prote...

Страница 16: ...ned with water NOTICE CAUTION To prevent possible injury always wear safety glasses or face mask when using compressed air Be sure there are no traces of oil grease or corrosive substances on the tool...

Страница 17: ...fer to Figure 14 and Figures 15A through 15C during the following steps 1 Operate the cutter and advance the piston until there is a 1 8 inch 3 4 mm gap between the xed and moving blades until just be...

Страница 18: ...ter back into service 10 5 3 Changing the Oil NOTICE The oil change procedure is very detailed and will take a considerable amount of time It should only be performed by a trained technician at an Ene...

Страница 19: ...easy to cut but not brittle The bar material must be soft enough so that the bar will not break into two pieces before it is fully cut Later in this procedure the bar will be partially cut so that it...

Страница 20: ...piston release screw to retract the piston If the piston is stuck use the bar to manually push the piston back until it retracts 38 Using a clean rag wipe the cutter housing grip and motor so that su...

Страница 21: ...Nm 8 Test cutter for proper operation before placing it back into service 10 6 3 Blade Replacement Moving Blade Replace the moving blade as described in the following steps Refer to Figure 16 items 1...

Страница 22: ...ace 3 Loosen the piston release screw one full turn counterclockwise to manually release the piston Refer to Section 8 3 for additional information 4 Using a rigid piece of steel bar manually push the...

Страница 23: ...piston release screw is turned fully clockwise Refer to Section 8 3 6 Check that the battery is in good condition and not damaged Be sure that the battery is fully charged before installing it on the...

Страница 24: ...full cycles to bleed air Operator Max pressure valve open Clean or replace max pressure valve Service Center Hydraulic pump dirty or defective Replace hydraulic pump Service Center Piston gasket worn...

Страница 25: ...25 Notes...

Страница 26: ...26 Notes...

Страница 27: ...27 Notes...

Страница 28: ...199 Gateway Ct Columbus WI 53925 USA www enerpac com Made in Italy WWW ENERPAC COM...

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