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Table 3, Troubleshooting Chart, Cutter Hydraulic Components

Symptom

Possible Cause

Solution

Maint. Level

1.  Piston does not 

advance.

Piston release screw 

loosened.

Tighten piston release screw.

Operator

Low hydraulic oil level.

Check oil level. Add oil if low.

Operator

Return stroke incomplete.

Manually return the piston. Refer to 

procedure in Section 11.2. 

 

Remove any built-up dirt or debris that 

may be preventing the piston from fully 

retracting.

Operator

Automatic retract valve 

remains open due to built-up 

dirt.

Remove built-up dirt from  automatic 

retract valve.

Service Center

Max. pressure valve dirty or 

requires replacement.

Clean or replace max. pressure valve.

Service Center

2.  Piston does not 

fully advance and/

or movement is 

jerky. 

Low hydraulic oil level.

Check oil level. Add oil if low.

Operator

Air bubbles in the hydraulic 

circuit.

Operate tool through several full cycles 

to bleed air.

Operator

Max. pressure valve open.

Clean or replace max. pressure valve.

Service Center

Hydraulic pump dirty or 

defective.

Replace hydraulic pump.

Service Center

Piston gasket worn.

Replace piston gasket.

Service Center

Pump O-ring worn or 

missing.

Replace pump O-ring.

Service Center

3.  Tool operates with 

insufficient force.

Dirt inside hydraulic pump 

control valve.

Replace valve.

Service Center

Max. pressure valve open.

Replace pressure valve.

Service Center

Hydraulic pump dirty or 

defective.

Replace hydraulic pump.

Service Center

Piston gasket worn.

Replace piston gasket.

Service Center

Pump O-ring worn or 

missing.

Replace pump O-ring.

Service Center

4.  Piston does not 

automatically 

retract.

Piston has not reached full 

extension.

Fully extend piston and check if it 

reverses.

Operator

Automatic retract valve faulty. Replace automatic retract valve.

Service Center

Return spring broken.

Replace return spring.

Service Center

5.  Oil leaks from 

tank cover.

Diaphragm faulty.

Replace diaphragm.

Operator

(Refer to Table 2 for electrical component troubleshooting)

Содержание EBC20B

Страница 1: ...his symbol to avoid the possibility of death or serious personal injury Safety Alert Symbols are used in conjunction with certain Signal Words that call attention to safety messages or property damage...

Страница 2: ...or jammed moving parts broken components and any other condition that could make the tool operate incorrectly Place the 1 2 Hydraulic Cutter Safety Precautions NOTICE WARNING Failure to observe and c...

Страница 3: ...t into tool or charger Do not crush drop or damage the battery Do not use a battery that has received a sharp blow cutter back into operation only after the fault has been identified and the identifie...

Страница 4: ...atteries Additional Safety Information NOTICE DANGER Failure to observe and comply with the following precautions will result in death or serious personal injury Property damage could also occur Do no...

Страница 5: ...A moment of inattention while operating power tools may result in serious personal injury b Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non ski...

Страница 6: ...y maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessor...

Страница 7: ...f burns and or electric shock Death or serious personal injury could occur 2 5 Charger Specifications Manufacturer DeWALT Industrial Tool Co Region Americas Europe and Asia DeWALT Model No DCB115 DCB1...

Страница 8: ...witch mounted on the cutter grip starts and stops the electric motor The trigger must remain pressed during the cutting process An automatic retract feature moves the piston to the fully retracted hom...

Страница 9: ...ace capable of supporting the combined weight of the cutter and battery Refer to Sections 2 2 and 2 4 for weights 6 2 Before Startup Be sure that the shipment includes all components and that there is...

Страница 10: ...you have sufficient battery charge available to complete the cutting operation If the battery charge is low place the battery on the charger and wait until it is fully charged before reinstalling it...

Страница 11: ...sure that battery is removed from tool 2 Firmly grasp the grip handle with one hand 3 With your other hand firmly grasp the positioning handle and rotate the cutting head twisting it in either directi...

Страница 12: ...d that the piston release screw is intended for occasional use only If the piston repeatedly fails to retract automatically after it is fully extended have the tool inspected by an Enerpac Authorized...

Страница 13: ...e risk of accidents In particular operators must pay attention when working in conditions that could cause Possible burns from overheated metal parts Injury due to incorrect positioning or inadequate...

Страница 14: ...igure 8 Position the material to be cut between the cutter blades so that it is perpendicular to the piston axis as shown in Figure 12 This will provide the best quality cut while placing the least am...

Страница 15: ...e cutter is designed with an electronic protection system that will protect the battery against overloading overheating or deep discharge The cutter will automatically turn off if the electronic prote...

Страница 16: ...ned with water NOTICE CAUTION To prevent possible injury always wear safety glasses or face mask when using compressed air Be sure there are no traces of oil grease or corrosive substances on the tool...

Страница 17: ...fer to Figure 14 and Figures 15A through 15C during the following steps 1 Operate the cutter and advance the piston until there is a 1 8 inch 3 4 mm gap between the xed and moving blades until just be...

Страница 18: ...ter back into service 10 5 3 Changing the Oil NOTICE The oil change procedure is very detailed and will take a considerable amount of time It should only be performed by a trained technician at an Ene...

Страница 19: ...easy to cut but not brittle The bar material must be soft enough so that the bar will not break into two pieces before it is fully cut Later in this procedure the bar will be partially cut so that it...

Страница 20: ...piston release screw to retract the piston If the piston is stuck use the bar to manually push the piston back until it retracts 38 Using a clean rag wipe the cutter housing grip and motor so that su...

Страница 21: ...Nm 8 Test cutter for proper operation before placing it back into service 10 6 3 Blade Replacement Moving Blade Replace the moving blade as described in the following steps Refer to Figure 16 items 1...

Страница 22: ...ace 3 Loosen the piston release screw one full turn counterclockwise to manually release the piston Refer to Section 8 3 for additional information 4 Using a rigid piece of steel bar manually push the...

Страница 23: ...piston release screw is turned fully clockwise Refer to Section 8 3 6 Check that the battery is in good condition and not damaged Be sure that the battery is fully charged before installing it on the...

Страница 24: ...full cycles to bleed air Operator Max pressure valve open Clean or replace max pressure valve Service Center Hydraulic pump dirty or defective Replace hydraulic pump Service Center Piston gasket worn...

Страница 25: ...25 Notes...

Страница 26: ...26 Notes...

Страница 27: ...27 Notes...

Страница 28: ...199 Gateway Ct Columbus WI 53925 USA www enerpac com Made in Italy WWW ENERPAC COM...

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