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41978-2-0321

Page 40

DVVK-4F FLEX VENT INSTRUCTIONS

The DVVK-4F FLEX VENT KIT includes the following components:

• 

Horizontal Termination Cap

• 

4 feet section of Flex vent with spacers 

(4 inch flue/7 inch outer pipe)

• 

4 inch diameter Flue adapter collar

• 

7 inch diameter Outer Vent adapter collar

• 

Wall Firestop/Thimble Assembly

• 

Hardware pack that includes band clamps and screws

Flex venting can be installed either vertically or horizontally off 

of  the  fireplace.  When  installing  a  horizontal  vent  run  from  top 

connections, maintain at least 1/2 inch rise for every 12 inches of 

vent run. When venting horizontal off the rear vent connections, 

allow a minimum rise of 2 inch. Refer to Page 14 when mounting 

termination near vinyl siding.

CAUTION

• 

Always stretch and secure venting with wire or metal 

strapping to ensure that the horizontal runs do not sag.

• 

If space permits, it is generally easier to attach venting in 

the top vent configuration.

• 

Because of sharp edges, always use gloves when 

handling the flex vent components.

• 

Vent connections should overlap a minimum of 1” for 

proper sealing.

• 

Always follow the general venting requirements for vent 

terminal location, vent lengths, and clearance to 

combustible materials.

STEP-BY-STEP INSTALLATION

1.   Unpack vent components and check that all items are included.

2.   Check to see that the vent spacer springs are located around 

the flue vent at 8 inch and 12 inch intervals along its length. 

See Figure A.

 If not, stretch the spacer springs to about 15 

inches long and wrap them around the flue, then interlock the 

ends of each spring about 2 inches. 

See Figure B.

 Maintain 

equal distance between spring spacers.

SPACER

SPRINGS

FLEX FLUE PIPE

FLEX OUTER VENT

Figure A

8

(203 mm)

8

(203 mm)

8

(203 mm)

4 FLEX
VENT PIPE

SPACER
SPRING

””

Figure B

3.  Remove the 6-5/8 inch diameter Vent collar from the fireplace. 

Replace this collar with the 7 inch diameter Flex Vent adapter 

collar provided with the vent kit.

4.  Slide the Flex Vent flue pipe into the Outer Flex Vent pipe.

5.  Install the Wall Firestop/Thimble assembly as required through 

the wall. Refer to the venting charts in the fireplace manual to 

determine the proper height and size of the vent opening. The 

minimum opening should be 9 inch wide by 11 inch high. The 

minimum combustible clearance from the horizontal vent is 1 

inch from sides and bottom, and 3 inch above the vent pipe. 

See Figure C.

TOP OF VENT

COMBUSTIBLES NOT

ALLOWED IN SHADED

AREA

4” DIAMETER

FLUE

7” DIAMETER

INTAKE VENT

Figure C

6.  In most cases, after determining the length of the vent that 

is needed, it may be easier to install the flue and outer vent 

pipes to the Termination Cap first, then from the outside, feed 

the venting through the wall to the fireplace.

7.  If the venting is to long, trim off any excess vent  before 

attaching the vent end connectors.

CAUTION

Do not use force when installing the Horizontal Vent Termination 

into the flex venting. Always stretch venting out first, then cut off 

excessive vent material prior to sliding the vent termination into 

the flue and inlet venting. Forcing the termination cap into the 

flex venting will deform the flue venting, which will restrict the 

exhaust gases, and cause improper operation of the fireplace. 

8.  Attach the Termination Cap to the outside of the house.

9.  Prior to making the vent connections, apply high temperature 

sealant (600 degree F min.) to the vent connections before 

securing with the band clamps provided. 

NOTICE:

 the 

flue pipe end 

without the adapter

 is to be installed to the 

Termination Cap.

10. Apply sealant to the outside of the flue pipe adapter and 

connect to the flex flue pipe. Then insert the adapter into the 

fireplace flue. Secure flue adapter to the fireplace flue with a 

minimum of two screws provided. 

See Figure D.

Figure D

11.  Attach the Outer Vent pipe to the 7 inch diameter Collar on the 

fireplace with a large band clamp provided. Sealant may also 

be used on the outer vent connections.

12.  Check all vent connections for tightness. Make sure horizontal 

venting has the proper rise and combustible clearances required. 

Refer to venting charts in fireplace instruction manual.

COMBUSTIBLES NOT 

ALLOWED IN SHADED AREA

4" DIAMETER FLUE

7" DIAMETER 

INTAKE VENT

1" (25 mm)

TOP OF VENT

1" (25 mm)

3" (76 mm)

7" DIA. FLEX 

VENT PIPE

4" DIA. FLEX 

FLUE PIPE

4" DIA. FLUE 

ADAPTOR COLLAR

7" DIA. INLET 

ADAPTOR COLLAR

(WITH GASKET)

BAND CLAMP

APPLY HIGH 

TEMPERATURE 

SEALANT

SPACER 

SPRINGS

FLEX FLUE PIPE

FLEX OUTER VENT

8" 

(203 mm)

8" 

(203 mm)

8" 

(203 mm)

4" 

FLEX VENT 

PIPE

SPACER 

SPRING

Содержание DVL36BP30N-1

Страница 1: ...y could result in serious injury death or property damage Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS...

Страница 2: ...g Methods 29 Framing And Finishing 30 31 Vent System Identification 32 Vent Systems 32 Venting Fireplace 33 Venting Fireplace Top 34 35 Venting Fireplace Horizontal Termination 36 Top Vent Vertical Te...

Страница 3: ...ing or bedding materials DURING THE ANNUAL CHECKUP THE TECHNICIAN WILL Inspect the pilot flame safety system and burner s for proper operation and replace any damaged parts Test and measure the flame...

Страница 4: ...n and repair should be done by a QUALIFIED SERVICE PERSON The fireplace should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to...

Страница 5: ...b or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity Propane Gas may stratify in a closed area...

Страница 6: ...visions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a mini...

Страница 7: ...ed only by a qualified agency The term qualified agency means any individual firm corporation or company which either in person or through a representative is engaged in and is responsible for a the i...

Страница 8: ...rier for glass front properly installed o _____________________ FIREPLACE SETUP All packaging and protective materials removed inside outside of fireplace o _____________________ Media installed corre...

Страница 9: ...nce These models do not include the Accent Light assembly However the Accent Light Kit may be purchased and installed prior to fireplace installation Instructions are supplied with the Accent Light Ki...

Страница 10: ...Assembly 32730 1 5 Flex Line R12461 1 6 Wire Clip R1720 2 7 Valve Access Cover 41769 1 8 Switch Wall R3540 1 9 Cover Wall Switch R3590 1 10 Wire Harness Wall Switch Extension R12144 1 A 10 x 1 2 Scre...

Страница 11: ...x Line R12461 1 6 AC Adaptor R11128 1 7 Wire Clip R1720 6 8 AA Battery N A 4 9 Valve Acess Cover 41769 1 10 Switch Wall R3540 1 11 Cover Wall Switch R3590 1 12 Wire Harness Wall Switch Extension R1214...

Страница 12: ...P214 37 P213 1 65mm P250 Air Shutter Opening 1 16 Fully Open 1 16 Fully Open Gas Inlet Shut Off Valve Pipe 1 2 NPT 1 2 NPT 1 2 NPT 1 2 NPT Vent Size 4 x 6 5 8 4 x 6 5 8 4 x 6 5 8 4 x 6 5 8 NOTICE Air...

Страница 13: ...de of the box to the centerline of vent 20 7 8 20 7 8 J Depth from back of box to centerline of top vent 5 3 4 5 3 4 K Height from the bottom of the box to the gas line opening 1 1 2 1 1 2 L Depth fro...

Страница 14: ...41978 2 0321 Page 14 INSTALLING FLEX LINE NOTE Installing the flex line to the burner inlet fitting will be made easier by laying the fireplace on its back Figure 2...

Страница 15: ...5 BEZEL ACCENT LAMP R9342 2 6 WIRE ASSEMBLY R12170 1 7 RHEOSTAT ASSEMBLY 42255 1 8 WIRE CLIP R1720 4 PARTS LIST Index Number Description Part Number Quantity 1 Gasket Accent Lamp R11751 2 2 Accent Li...

Страница 16: ...ssemblies as shown in Figures 4 and 5 The left assembly s wires should be left and the right assembly s wires should point right NOTE Figure 6 shows the general arrangement of wire routing in the bott...

Страница 17: ...CONT D ATTACH RHEOSTAT BRACKET IN FRONT RIGHT CORNER RHEOSTAT BRACKET NOT TO SCALE JUNCTION BOX WIRE ASSEMBLY WIRE CLIP ATTACH RHEOSTAT BRACKET IN FRONT RIGHT CORNER RHEOSTAT BRACKET NOT TO SCALE JUN...

Страница 18: ...ingthisfireplaceagainstanexteriorwall insulate to applicable insulation codes When you install your Direct Vent Fireplace in Room divider or Flat on wall corner positions a minimum of 10 inches cleara...

Страница 19: ...ART 22 10 12 MANTEL A B C D E F G H FIREPLACE OPENING INDEX LETTER DISTANCE FROM FIREPLACE OPENING DISTANCE FROM FINISHED WALL Dimensions In Inches A 22 12 B 22 10 C 20 8 3 8 D 18 6 5 8 E 16 5 F 14 3...

Страница 20: ...pipe See Figure 11 1 MIN CLEARANCE AROUND VERT VENT PIPE VENT PIPE Figure 11 NOTICE For horizontal vent maintain a minimum 1 inch clearance to the bottom and sides of the vent and 3 inch clearance to...

Страница 21: ...and horizontal side wall venting will help to determine the various vent lengths allowable The horizontal vent run refers to the total length of vent pipe from the flue collar of the fireplace to the...

Страница 22: ...nce of 2 feet 61 cm from the center line of the terminal 24 in 61 cm 24 in 61 cm L Clearance above paved sidewalk or paved drive way located on public property 7 ft 2 13 m 7 ft 2 13 m E Clearance to u...

Страница 23: ...0ft 1 2 1 2 5 8 1 2 41 100ft 1 2 1 2 3 4 1 2 101 150ft 3 4 1 2 7 8 3 4 INSTALLING A NEW MAIN GAS SHUT OFF VALVE CHECK LOCAL CODE Each fireplace should have its own manual gas shut off valve A manual m...

Страница 24: ...ural Gas 4 5 7 0 14 0 Propane Gas 10 8 11 0 14 0 MANIFOLD PRESSURE Inches w c Normal HI Natural Gas 3 5 Propane Gas 10 0 HI LO REGULATOR CONTROL KNOB PRESSURE TAPS Figure 16 Millivolt Valve OUTLET PRE...

Страница 25: ...6 inches of wire in the junction box for connection Attach black wire to one side of the receptacle and white wire to opposite side of receptacle The ground wire should be attached to the green groun...

Страница 26: ...toward the front Route the AC adapter wire along the inside of the bottom face Use the self adhesive wire clips included in the hardware pack to keep the wire away from the firebox See Figure 23 These...

Страница 27: ...nts to these steps A chase should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems The chase should not break the outside building envelope in any ma...

Страница 28: ...MINATION 2 610mm 12 MINIMUM 305mm VERTICAL VENT REQUIRED MAXIMUM HORIZONTAL RUN WITH MINIMUM VERTICAL RISE AND 90 ELBOW Figure 28 VERTICAL 90 DEGREE ELBOW TO HORIZONTAL OUT THE WALL 12 inch minimum ri...

Страница 29: ...E FACE NON COMBUSTIBLE WALL SHEATHING NOT INCLUDED OVERLAPS FIREPLACE FACE Figure 32 WARNING Use Non Combustible materials where indicated for the fireplace installation Non combustible materials do n...

Страница 30: ...exterior wall or a ceiling These firestops act as a firebreak heat shield and as a means to insure that minimum clearances are maintained to the vent system HORIZONTAL FIRESTOPS Horizontal runs in th...

Страница 31: ...gure 36 If the area above the ceiling is an attic position and secure the firestop on top of the previously framed hole See Figure 37 NOTE Remove insulation from the framed area in the attic before in...

Страница 32: ...t Systems Inc Dealers DVVK 4VP DVVK 4V Direct Vent Fireplace Vent Kit Vertical includes 46DVA VCH 46DVA F6 and 46DVA SC DVVK 4TP DVVK 4T Direct Vent Fireplace Vent Kit For top vent thru the wall 8 to...

Страница 33: ...ter of the termination must not be less than 7 feet SPECIAL NOTE For each 45 elbow installed in the horizontal run the length of the horizontal run MUST be reduced by 18 inches Reduce by 3 feet for ev...

Страница 34: ...ICE When installing the restrictor install with the screw pointing downward A1 CENTER OF ELBOW STRAIGHT OUT MINIMUM A1 CENTER OF ELBOW STRAIGHT OUT MINIMUM A2 CENTER OF ELBOW STRAIGHT OUT MINIMUM A2 C...

Страница 35: ...an 9 inch 229mm to any wall running parallel to vent termination Figure 43 BELOW GRADE INSTALLATION When it is not possible to meet the required vent termination clearances of 12 inch 305 mm above gra...

Страница 36: ...ntal Maximum Dimensions In Inches 27 1 4 Min 52 1 2 60 5ft 39 1 4 64 1 2 108 9ft 51 1 4 76 1 2 156 13ft Figure 46 TWO 90 ELBOWS NOTE Subtract 3 feet from the total horizontal measurement for each 90 e...

Страница 37: ...tal run is 100 of vertical but cannot exceed 20 feet Figure 50 THREE 90 ELBOWS NOTE Subtract 3 feet from the total horizontal measurement for each 90 elbow installed horizontally Subtract 1 1 2 feet f...

Страница 38: ...ING THE VENT SYSTEM IN A CHASE A chase is a vertical box like structure built to enclose the gas fireplace and or its vent system Vertical vent runs on the outside of a building may be but are not req...

Страница 39: ...treaks and in extreme cases holes Replace damaged components should immediately 2 Remove the cap and shine a flashlight down the vent Remove any bird nests or other foreign material 3 Check for eviden...

Страница 40: ...proper height and size of the vent opening The minimum opening should be 9 inch wide by 11 inch high The minimum combustible clearance from the horizontal vent is 1 inch from sides and bottom and 3 in...

Страница 41: ...th insulation or other materials Any horizontal run must have a 1 4 inch rise for every one foot of run towards the vent termination The vent above the roof must terminate vertically WARNING Contact y...

Страница 42: ...25 25 Flex extension kits The extension kits include connection hardware INSTALLATION OF THE VERTICAL FLEX TERMINATION KIT WARNING Ensure that the venting system exits the structure through the roof...

Страница 43: ...of the firestop thimble assembly The opening must measure a minimum of 9 1 2 inch x 9 1 2 inch square See Figure 57 Figure 57 5 Next determine the location for the cutout in the roof opening This ope...

Страница 44: ...ches from the top end of the hard pipe Figure 59 13 Now the pre assembled vent system may be carried to the roof then lowered through the roof cutout opening see step 5 Feed the flex vent end down thr...

Страница 45: ...red 3 feet minimum be tween supports then the roof flashing can be installed See Figure 62 Figure 62 20 Install the roof flashing and seal using common constructions practices 21 An additional storm c...

Страница 46: ...41978 2 0321 Page 46 Figure 63 DVVK 4FV DIRECT VENT TERMINATION KIT CONT D...

Страница 47: ...meter by 6 ft MF07ALA2F006 1 5 4 7 x 48 Rigid Pipe Assembly MF100554 1 6 Firestop Thimble Assembly MF100124 1 7 Roof Flashing 0 12 to 6 12 MF100091 1 8 7 Flex Adapter Collar with Gasket MF100524 1 9 7...

Страница 48: ...ime Completely cover over the burner screen 2 Place crushed glass media over the burner screen in a single layer Use ONLY enough crushed glass media to mask the burner screen See Figure 64 NOTICE 1 4...

Страница 49: ...chnician to inspect the appliance and to replace any part of the control system and any gas control which has been under water FOR YOUR SAFETY READ BEFORE LIGHTING INTERMITTENT PILOT LIGHTING INSTRUCT...

Страница 50: ...nt Replace pilot Pilot will not ignite or will not stay lit Pilot igniter sensor is dirty Clean flame sensor and pilot igniter See maintenance page 79 Pilot not grounded well Check ground connections...

Страница 51: ...control batteries failing Replace batteries in remote transmitter and receiver Faulty pilot or thermocouple Replace pilot Incorrect burner flame Incorrect gas supply or pressure Check gas supply pres...

Страница 52: ...anufacturing chemicals Ventilate room until odor stops Whistle noise from fireplace Check gas pressure Adjust gas pressure to recommended setting Air in gas line Bleed lines Shut off not in fully open...

Страница 53: ...Turn off all electric power to the appliance if service is to be performed if applicable 2 Remove the barrier assembly to gain access to the control compartment 4 Push in gas control knob slightly and...

Страница 54: ...hasabentline toonarrow diameter of pipe or low line pressure Consult with plumber or gas supplier No Propane in tank Check Propane tank Refill tank Pilot will not stay lit after carefully following li...

Страница 55: ...d the REMOTE OFF ON switch in the OFF position Replace the faulty thermopile if the reading is below the specified minimum With the pilot in the ON position disconnect the thermopile leads from the va...

Страница 56: ...ocks on burner surround Remove excessive media Reduce number of logs rocks Flame burns blue and lifts off main burner Insufficient oxygen being supplied Check to make sure vent cap is installed proper...

Страница 57: ...N KITS DVL36BP3 DVL36BP7 Conversion Kit Natural to Propane 42048 42050 N A Conversion Kit Propane to Natural 42049 42051 N A DVL46BP3 DVL46BP7 Conversion Kit Propane to Natural 42053 42055 N A Convers...

Страница 58: ...2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 15 15 WARNING Failuretopositionthepartsinaccordance with these diagrams or failure to use only parts specifically approved with this fireplace may...

Страница 59: ...4 Screen Assembly Q0062 Q0072 5 Glass Frame Assembly 41989 41990 6 Light Kit Gasket R11751 R11751 7 Light Kit Plate 29141 29141 8 Valve Door 41769 41769 9 J Box Assembly 17162 17162 10 Framing Bracke...

Страница 60: ...with these diagrams or failure to use only parts specifically approved with this fireplace may result in property damage or personal injury 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 18 18 12 12...

Страница 61: ...r Base Gasket R12900 R12900 R12900 R12900 9 10 32 X 375 Machine Screw X X 9 Screw 8 32 X 3 8 HWH SL ZINC TY F X X 10 Valve Bracket 41280 41280 41280 41280 11 Burner Base 41047 41047 41047 41047 12 Air...

Страница 62: ...s appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes T...

Страница 63: ...y local codes This appliance is not convertible for use with other gases unless a certified kit is used WARNING Improper installation adjustment alteration service or maintenance can cause property da...

Страница 64: ...TH RIGHT HAND USING SPRING LATCH TOOL APPROX 1 2 3 4 AND PUSH UP WITH LEFT THUMB TO RELEASE THE SPRING LATCH FROM THE GLASS FRAME CLIP Pull Spring Latch Ring away from the Glass Frame with right hand...

Страница 65: ...VE FLIP THE RING FORWARDS WITH YOUR FINGERS OR THE SPRING LATCH TOOL BEFORE PULLING ON THE SPRING LATCH OK WHEN INSTALLING THE GLASS FRAME DO NOT PULL ON THE SPRING LATCH RING IF THE RING IS FLIPPED B...

Страница 66: ...quent inspection and cleaning may be required if the fireplace is installed in an area exposed to pet hair or dust or to excessive lint from new carpeting or bedding materials During The Annual Checku...

Страница 67: ...isted in the Parts List have a Part Number When ordering parts first obtain the Model Number and Serial Number from the name plate on your equipment Then determine the Part Number not the Index Number...

Страница 68: ...lified installer and operated in accordance with the instructions furnished with the appliance A bill of sale cancelled check or payment record should be kept to verify purchase date and establish war...

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