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11.4.3 Belt tension check and adjustment

The machine contains 3 belt drives:
1. Belt drive from the engine to the hydrostatic pump.
2. Belt drive vibrating harrows low speed
3. Belt drive vibrating harrows high speed

The following describes the procedure for tightening the belts.

Caution:

Belt tightening must be done with the engine switched off. Carefully pull off the
cap from the spark plug.

Caution:

Always wear suitable clothing for performing this type of maintenance.

First belt drive (engine - hydrostatic pump)

This is the belt drive between the engine and the hydrostatic pump. This belt is tightened with
a flat tensioning roller that is pulled against the back of the belt when pressing down the dead
man’s handle. It is also a belt transmission that is frequently switched on and off, and it is
therefore subject to slippage.

• If the belt starts to make a squeaking sound or if the dead man’s handle resistance is too low,

this is a sign that the belt tensioning roller needs to be adjusted.

• To tighten the belt, the protective cover must be removed first (read § 15.1).
• You will know that you have reached the proper amount of tension if, just before fully pressing

the dead man’s handle (20 mm of play up to the handle), the belt tensioning roller is already
pressing against the belts and begins to tug onto the spring.

• If this is less than 20 mm, then the force of pressure from the tensioning roller will need to

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Содержание GZC 1000

Страница 1: ...GZC 750 GZC 1000 M A N U A L...

Страница 2: ...LIET Copyright 2009 ELIET All right reserved All textual material drawings figures diagrams graphs etc included in this ELIET booklet are protected by copyright and also by other intellectual property...

Страница 3: ...of your machine in the text boxes Engine Stock no Serial no Year of manufacture 2 Warranty 2 1 Warranty card In order to avail of the warranty please fill out the warranty card and send it to the addr...

Страница 4: ...read these pages carefully All ELIET equipment and machines are continually being updated and improved and therefore the specification of your machine may differ slightly in terms of shape technology...

Страница 5: ...Careful and proper use 15 7 3 3 Operator s responsibilities 17 7 3 4 Personal Protective Equipment PPE 18 7 3 5 Ergonomics 18 7 3 6 Danger zone 19 7 3 7 Periodic maintenance 20 7 3 8 Limits of the mac...

Страница 6: ...il 61 11 3 5 Checking and or changing the spark plug 62 11 4 Machine maintenance 63 11 4 1 Visual check 63 11 4 2 General lubrication treatment 64 11 4 2 1 Hinges and ball joints 65 11 4 2 2 Grease ni...

Страница 7: ...or ac tions or it is used to indicate where you can find additional information relating to the topic 5 2 Caution Caution This symbol suggests safe practices The purpose is to prevent incorrect opera...

Страница 8: ...hat you take the time to study the machine prior to its use for a better understanding of the descriptions provided in this operating manual 6 1 Overall view Essential machine parts 1 Steering 2 Seed...

Страница 9: ...reservoir 5 Crumble roller back 6 Drainage cap hydrostatic oil Top view without protective covers and frame seed reservoir 1 Rotary drum seed reservoir 2 Steering 3 Belt transmissions engine hydrostat...

Страница 10: ...m the perspective of the operator directing the machine 1 Gear shift hydrostatic engine proportionally controlled 2 Dead man s handle start movement 3 Lever Vibrating harrow Stop Slow speed mode High...

Страница 11: ...ur ELIET machine always remains in perfect condition You can contact him her for original ELIET parts and lubricants at any time These service parts are manufactured according to the same strict rules...

Страница 12: ...able safety clothing safety goggles gloves ear protection must be worn whenever and wherever it is required 3 Working with or performing maintenance on the machine poses the risk of cuts to the hands...

Страница 13: ...right hand side of the machine body It contains the machine s identification Model Model no Serial no Year of manufacture Engine Capacity Weight Guaranteed A weighted sound power Lw A This sticker al...

Страница 14: ...Drive shaft vibrating harrows 4 Cover of the reduction gearbox of the vibrating harrows 5 Protective cover Chain transmission Front roller rear roller Rotating drum 6 Protective cover Hydrostatic pump...

Страница 15: ...Carefully read all the instructions relating to the operation of the machine They are important for your own per sonal safety Be sure to read the chapter which is intended for the dealer see 8 Dealer...

Страница 16: ...Caution This machine is not a bulldozer or earthworks machine and must be used only for the above described purpose Seeding is a physical effort that requires the operator to be concentrated It is th...

Страница 17: ...t for more than 30 seconds 7 3 3 Operator s responsibilities The operator of this machine is assumed mature enough and with enough common sense to make decisions by himself All persons using the machi...

Страница 18: ...arm and dry weather circumstances ELIET recommends using a dust mask if your respiratory airways become agi tated as a result masks should comply with the 89 686 EEC standard For your information The...

Страница 19: ...reservoir will prevent back problems caused by lifting the bags 7 3 6 Danger zone The image below shows the position of the operator and the machine s danger zone For safety s sake the operator shoul...

Страница 20: ...mportance for your own safety Warning Repairs maintenance and cleaning must only be performed with the engine disengaged and the spark plug cap decoupled 7 3 8 Limits of the machine The work depth of...

Страница 21: ...out front weights 7 3 9 In harmony with nature Use the machine in a manner that respects environmental regulations a Avoid running the machine without actively using it b Avoid spilling petrol while r...

Страница 22: ...13 Checking the reduction gearbox oil level The dealer checks that the RPM setting is at the correct level of 3200 RPM The dealer will check that the traction on both rollers is identical upon pressi...

Страница 23: ...for any warranty claim Please read the attached warranty conditions for more details f To enable the client s right to any liability claims the dealer will register the purchase on the ELIET website w...

Страница 24: ...13 Checking the oil level in the reduction gearbox D Check the oil level of the hydrostat If necessary read 11 4 11 Checking the hydrostat level C Check that the fuel tank contains enough fuel tank c...

Страница 25: ...tion Each roller has propulsion and contains apertures This has the advantage that soil cannot stick to it and that irregularities are evened out Should the rollers soil too quickly nonetheless this i...

Страница 26: ...seed specialist for advice Determining the treatment after seeding to enhance germination Spraying Regardless of the chosen sowing period it is recommended to keep an eye on the weather circumstances...

Страница 27: ...ideal raking mechanism A handle on the right hand side of the machine allows to set the teeth at the depth of the roller tread Setting process Unlock the handle by moving it outwards 1 and turn it int...

Страница 28: ...hange of 1 cm of the position of the harrow Note For sowing one also has to take account of the weight of the seed reservoir and its contents Tip As no further actual tillage is required during the se...

Страница 29: ...ngs must be checked before refilling the seed reservoir o Verify that the scatter openings under the seed reservoir are not blocked and free of condensation Moisture would cause the seed to stick resu...

Страница 30: ...001 017 Make a test ride of 10 metres then weigh the seed that was caught in the collecting unit and multiply that figure by 13 3 GZC750 or 10 GZC1000 The outcome is the flow rate per 100 m2 Caution...

Страница 31: ...ydrostatic engine pull the handlebar towards you 1 Turn the handlebar in the desired direction 2 Release the grip and check that the handlebar locks back into position B Setting the height of the hand...

Страница 32: ...ration the user exerts additional pressure on the rear roller thus enhancing the levelling of the soil How to set it up Undo the star knob at the bottom of the handlebar to disengage the teeth of the...

Страница 33: ...otor should be immediately cleaned Also be aware that clothing does not come in contact with the petrol If this happens the clothing should be immediately changed It is irresponsible and thus strictly...

Страница 34: ...el tap by turning the knob to the ON position The looking glass under the fuel tap should become filled with petrol Switch the general On Off switch to ON Close the CHOKE by pulling the small lever ba...

Страница 35: ...lace spark plugs Once the engine is running push back the handle the CHOKE will open again This prevents the engine from getting too much fuel If the choke is not reopened the engine will slow down an...

Страница 36: ...r Keeping the handlebar straight and pressing the dead man s handle will move the machine in a straight line To stop the machine one releases the dead man s handle Dead man s handle The machine is dan...

Страница 37: ...r than that of the right roller one will move the handlebar to the left Caution In view of the chain transmission connecting the rear roller to the front left roller the rear of the machine will have...

Страница 38: ...Avoiding slippage Each roller has propulsion and contains apertures This has the advantage that soil cannot stick to it and that irregularities are evened out It also provides for a better grip on th...

Страница 39: ...hen gradually slow down the inner roller until it stops whilst simultaneously increasing the traction speed on the outer roller this procedure will make the machine turn in one smooth movement 9 6 1 5...

Страница 40: ...y Shape of the terrain Long strokes with few turns enhance the work speed The terrain s profile Slight slopes can best be worked by riding the slope lengthwise For steeper slopes the best work method...

Страница 41: ...9 7 Check again that the handle of the vibrating harrows is in the neutral position If not they will be activated when the engine is started Start the engine and run it full throttle 3200 RPM read 9 5...

Страница 42: ...o the soil adjust the height of the vibrating harrows When laying a sloping terrain beware that when reaching the top the front rollers will come off from the surface causing the vibrating harrows to...

Страница 43: ...9 4 Sowing can start as soon as the machine is on the work area at the beginning of the defined route Always situate the machine to move in a straight line relative to the intended lane it avoids havi...

Страница 44: ...med by two people Removal Stop the engine and place all handles in their neutral position Close the seed reservoir by operating the handle on the handlebar Turn the handlebar into its farthest positio...

Страница 45: ...oth couplings 1 are in the correct position relative to each other before operating the dis engaging handle If they are not positioned correctly the synthetic couplings may get damaged The position of...

Страница 46: ...ee The engine should be clear of dust and dirt More in particular the cooling fins the exhaust and the area around the exhaust must be clear The area around the fuel cap must be kept clean to avoid di...

Страница 47: ...for the fault make sure the ON OFF switch for the motor is turned to the OFF position a Low on petrol In 12 Storing the machine you are advised to remove any residual petrol before long term storage o...

Страница 48: ...fect Caution Before examining possible reasons for the fault make sure the ON OFF switch for the motor is turned to the OFF position Take the following steps to restart the machine in any of the cases...

Страница 49: ...d 9 9 3 Loss of seed during transport During transport the machine leaves a trail of grass seed This can result in vegetation between paving stones and must therefore be avoided Possible causes A fore...

Страница 50: ...ng drum fitted at the bottom of the seed reservoir ensures a constant seed flow It is driven by a chain and runs synchronously with the machine s operating speed A defective drive will result in an ir...

Страница 51: ...oo tightly This can be solved as follows Cable guide to the belt tensioner roller of the primary belt drive crankshaft of the engine and hydrostatic pump too tight Read 11 4 3 Checking the belt tensio...

Страница 52: ...quires preparation and concentration You are dealing with a heavy machine that will be hard to control if it should start to slide Lower the engine s RPM and place the gear shift in the lowest positio...

Страница 53: ...erly hitched onto the vehicle or trailer Ensure that the traction cannot detach the ramps The machine weighs over 385kg GZC750 or 415 kg GZC1000 make sure that the ramps have the bearing power to carr...

Страница 54: ...his and reduce speed Lean over or push your weight on the handlebar at the moment you pass over the ramp angle This will relieve the front of the machine reducing the risk of damage to the vibrating h...

Страница 55: ...r the vibrating harrows to the surface Warning Don t forget to put the vibrating harrows back into their highest position before unloading the machine The ropes belts or tensioner belts used must be i...

Страница 56: ...ng to the same strict quality requirements and craftsmanship as the original equipment Maintenance or repairs that are not described in this manual must be performed by an authorised ELIET dealer Main...

Страница 57: ...lacing the engine oil Checking the hydrostatic oil level General check up After each operation Visual check up 11 4 1 Checking the air filter 11 3 1 Checking the engine oil level 11 3 3 After 25h of o...

Страница 58: ...filtered air The filter must allow sufficient air to pass through it ensuring an optimum air fuel ratio for proper combustion Regular inspection of the air filter is essential For your information Bef...

Страница 59: ...from the filter and that the air is blown from the inside out Caution Releasing a stream of compressed air too closely to the filter element may cause micro perforations that will render the filtering...

Страница 60: ...s from the machine to provide better access to the oil drainage plug and oil filler cap With a clean cloth clean the area around the filler cap Refer to the General Description under 6 2 Main machine...

Страница 61: ...Make sure that the machine stands on an even surface and that the engine is switched off Move the front weights on the machine to the side or remove one of them to provide better access to the oil dr...

Страница 62: ...ntil it reaches the brim of the filler opening Replace and tighten the filler cap after refilling and wipe away any spilled oil Warning Oil shortage causes severe engine damage Any such damage falls o...

Страница 63: ...Weak irregular and off centre sparks indicate that the spark plug must be changed Caution Placing a new spark plug or replacing an old one must be done with utmost caution avoiding any possible damag...

Страница 64: ...een applied in the factory Periodical and regular lubrication will extend the machine s life and performance During periods of drought the frequency of lubrication treatments should be increased LOTS...

Страница 65: ...it involves friction Friction without lubrication leads to wear excessive play and finally in breakage Some of these items require specific attention Steering 1 Hinges dead man s handle 2 Hinges handl...

Страница 66: ...ol vibrating harrows 2 Hinges vibrating harrows 4x 3 Hinges drive rod eccentric Seed reservoir 1 Hinges cover seed reservoir 2 Hinges dis engaging handle rotating drum 3 Hinges handle opening closing...

Страница 67: ...nd sticking dust before applying fresh lubricant Where possible the hinging parts must be disassembled for proper cleaning of all elements within To dissolve lubricant ELIET recommends the use of ELIE...

Страница 68: ...ere provided in the following crucial areas 1 Grease nipple coupling tilting arm eccentric 2 Grease nipple reduction gear box drive vibrating harrows 3 Grease nipples axles vibrating harrows 2x and ny...

Страница 69: ...the old grease which is usually stuck to the edges Not only does this procedure provide extra lubrication it also pushes out dirt and dust Pump the grease into the nipples until a resistance is felt...

Страница 70: ...liquid to work for a few minutes Remove all the dirt clinging to the bearing with a soft cloth Apply a second round of spray to the bearings particularly on the joints The cleaner will dissolve the gr...

Страница 71: ...to be lubricated ELIET recommends using a combination of two lubricants NOVATIO PTFE OIL is a very thin oil that will easily penetrate the links NOVATIO CLEARLUBE a more viscous oil will cling to the...

Страница 72: ...luding on the cables Prior to lubricating the cables must be cleaned KLEENSPRAY is again an ideal tool Also spray it into the cable guide and simultaneously move the cable back and forth to ensure tha...

Страница 73: ...ed with a flat tensioning roller that is pulled against the back of the belt when pressing down the dead man s handle It is also a belt transmission that is frequently switched on and off and it is th...

Страница 74: ...times tension cable guide or clockwise loosen cable guide Use a spanner size 11 if necessary B Near the handle o The control is similar to the above the difference being that it is equipped with two...

Страница 75: ...ither of the tensioning rollers is being activated or none at all Due to belts being stretched during operation for a few hours the manufacturer s settings can become disarrayed and the belts could be...

Страница 76: ...are therefore limited To replace the belt the protective cover must be removed first read 15 1 Next remove the belt catchers from the belts by undoing the two bolts that hold the belt catchers Demoun...

Страница 77: ...ent the All in oneTM control lever is pushed is under extreme pressure the runner runs against the belt at 2300 RPM Due to friction with the belt the latter becomes very hot lubricants become liquid a...

Страница 78: ...ecurely tighten the tensioning roller Hook the spring back on and verify that it is properly mounted A loose spring can disrupt control of the electrical height setting mechanism Remount the black cov...

Страница 79: ...the gear under heavy strain If you notice that the chain is loose when performing maintenance it must be tightened Remove the protective cover on the right hand side of the machine The chain can be te...

Страница 80: ...he vibrating harrow be installed correctly Dismount the teeth by undoing the large bolts that hold them 11 4 8 Checking level and refilling hydrostatic oil The dipstick 1 of the hydrostatic oil is loc...

Страница 81: ...the jerrycan read the safety instructions under 9 4 Refuelling Remove the spark plug see 11 3 5 Checking and or changing the spark plug Spray some penetrating oil with MoS2 into the cylinder Pull the...

Страница 82: ...bar 3 x 600mm 3 x 600mm Oscillation speed Slow 407 movements min Fast 590 movements min Slow 407 movements min Fast 590 movements min Rear roller width 710 mm 1030 mm Seed reservoir width 600 mm 902 m...

Страница 83: ...ensure absolute operator safety for the operator when the machine is used correctly The value of the measured sound power level and the guaranteed sound power level were obtained according certain pr...

Страница 84: ...ng harrows 4 Cover on the reduction gearbox of the vibrating harrows 5 Protective cover chain transmission Front roller rear roller Rotating drum 6 Protective cover hydrostatic pump Removing the prote...

Страница 85: ...rives when removing chain covers introduces the risk of fractured entangled or severed fingers or limbs Reaching into belt drives when removing belt covers introduces the risk of fractured entangled o...

Страница 86: ...86 English...

Страница 87: ...87 1 2 3 4 5 6 7 8 9 10 Position on diagram Seed kg 100m 2 POSITION ON DIAGRAM SEED 100M2 KG 100M2 1 0 2 0 3 0 39 4 1 55 5 4 6 7 7 10 8 16 9 23 10 65 English 15 3 Seeding diagram...

Страница 88: ...0 15 M8 25 36 M10 49 72 M12 85 125 M14 135 200 M16 210 310 M18 300 430 M20 425 610 M22 580 820 M24 730 1050 M27 1100 1550 M30 1450 2100 Fine thread M8 x 1 27 39 M10 x 1 25 52 76 M12 x 1 5 89 130 M14 x...

Страница 89: ...lve months or 100 running hours in semi professional or in professional use To be eligible to obtain warranty the customer is invited to register the newly purchased machine with ELIET You should comp...

Страница 90: ...orm should be stapled to the purchase invoice and mailed to ELIET or an importer agent of ELIET Step 6 ELIET will send the parts ordered to the dealer under the regular delivery and payment conditions...

Страница 91: ...91 English...

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