elco AEROTOP T Скачать руководство пользователя страница 17

 

 

Initial Startup 
 
 
 
Requirements, Parameterization, Upkeep  

17 

 

Requirements for Initial Startup 
(Commissioning) 

The initial startup of the AEROTOP T 
heat pump must be carried out by our 
qualified technicians or the warranty will 
become void. 

 

Operating the heat pump is prohibited if 
the following conditions exist:  

• 

Construction drying 

• 

System/unit used in unfinished  

 buildings 

• 

Windows or exterior doors  

 

unfinished and locked. 

These cases require the use of a  
specific construction heating system.  

 

Functional heating or surface-ready  
heating with the heat pump acc. to  
DIN EN 1264 is only permitted when  
complying with these conditions.  
Furthermore, it must be noted that the  
design of the heat pump concerning its  
standard operation may not yield the  
full extent of the required heat output. 
The following notes must be observed  
as well: The corresponding rules and  
regulations of the floor/screed manu- 
facturer! Proper function is only ensured  
with a correctly installed system  
(hydraulics, electrical, settings)!  
Deviations may damage the floor/screed!  

 

Ensure the following points are imple- 
mented and checked before the initial  
startup of the heat pump: 

• 

The control box is installed and  

 completely 

connected. 

• 

The heat pump is professionally  

 

and completely installed (hydraulics  

 and 

electrical). 

• 

All external system components  

 

required for operating the heat  

 

pump (circulation pumps, three-way  

 

valves, sensors, etc.) are completely  

 

and professionally connected. 

• 

The hydraulic connections have  

 

been established completely and  

 professionally. 

• 

All sensors are professionally  

 

installed, shielded, and positioned  

 

in the correct locations as outlined  

 

by the respective system scheme. 

• 

The heating system is profes- 

 

sionally installed and has been  

 

flushed, charged, vented, and  

 

checked for leaks as per rules and  

 regulations. 

• 

The electrical voltage meets the  

 

requirements listed on the type  

 

plate of the heat pump. 

• 

All fittings are in operational position.  

The following persons must be  
present 

to carry out the initial startup  

process: 

• 

The planer; he or she must indicate  

 

the operational parameters. 

• 

The installer; he or she is responsi- 

 

ble for the functionality and settings  

 

of the hydraulic system. 

• 

The system maintainer (customer  

 

or representative); he or she will  

 

be instructed in the operation and  

 

functions of the system.  

 
If an initial startup is requested without  
all of these conditions having been met, 
ELCO rejects any responsibility for  
system malfunctions or other opera- 
tional problems. In this case, the  
system is operated at the risk and re- 
sponsibility of the owner.  
 

Parameterization 

The heat pump and the entire system is  
controlled with the integrated LOGON B 
WP61 controller. Please consult the  
system documentation for the correct  
parameter settings. 
 

After the Initial Startup 

After the initial startup is finished, the  
AEROTOP T heat pump does not  
require any additional interventions or  
adjustments to the controller. 
 
Any desired heating temperature  
adjustments can be made in ac- 
cordance with the enclosed user  
manual for the LOGON B WP61  
controller. 
 

Controller Function 

Different temperature sensors and  
measuring elements in the heat pump,  
at the exterior air, in the system, in the  
storage tank, in the hot water tank, and  
possibly also in the living quarters are  
used by the controller.  
If and as needed, the controller passes  
a heat demand signal to the heat pump. 
 
The input of a heating curve is used  
to control and adjust heating tempera- 
tures. The heat pump as well as the  
system is controlled automatically.  
The system-relevant parameters are  
entered when commissioning the  
climate-based controller. 

Heat Pump Upkeep 

The AEROTOP T heat pump does not  
require any special upkeep. However,  
it is important to keep the system clean  
and in good working order.  
The specified leak checks must be  
carried out as well. From an energetic  
viewpoint, it is also recommended, es- 
pecially in case of a new construction,  
to have the heating parameters  
checked and optimized by a service  
technician during the second winter  
after the initial startup since the initial  
humidity has now evaporated from the  
building and the required heating  
output is less than initially. 
 
Primary focus should be on keeping air  
intake and outlet free of dust and other  
foreign particles or objects. The air  
intake and outlet openings must be  
kept free of obstructions (e.g. leaves,  
vehicles, debris). 
 
Only trained and authorized service  
technicians are permitted to service  
AEROTOP T heat pumps. 
 
The warranty becomes null and void if  
the system or heat pump is serviced  
by other persons or companies that are  
not authorized to do so. 
 

Error Messages 

AEROTOP T heat pumps function  
without problems as long as the dif- 
ferent parameters do not deviate from  
the intended or specified values. If one  
or several of these parameters exceed  
the limit values, the controller depicts  
the corresponding error in plain text  
and stops the heat pump if required to  
protect the different components.  
The different error messages are  
described in the LOGON B WP61 user  
manual. The heat pump is released  
again with some errors (automatic  
acknowledgement) once the intended  
status has been reached again. It is  
also usually possible to release the  
heat pump manually. 
 

In order to ensure reliable  
functionality of your system, we  
recommend purchasing a mainte- 
nance/service contract. 

Содержание AEROTOP T

Страница 1: ...User Manual For Authorized Service Technicians AEROTOP T Air Water Heat Pump with LOGON B WP61 12 2012 Art 420010520000...

Страница 2: ...oise Dampers 20 Corner Installation 21 Cutout Insulation Installation 22 Parallel Setup with Rigid Duct 24 Parallel Setup with Rigid Duct with Noise Damper 25 General Duct Installation Information 26...

Страница 3: ...Up to models AEROTOP T12C and AEROTOP T10CX the heat pumps are compact design with integrated buffer tank electrical resistance expansion vessel and circulation pump Single phase models X Up to modes...

Страница 4: ...ctory values Failure to follow directions in the instructions for use The warranty for heat pumps for heating is 24 months from the date of delivery For the rest the condi tions of sale delivery and w...

Страница 5: ...lly suited and provide a limited cooling effect Radiator heaters are unsuitable Cascade Thanks to the new heat pump controller LOGON B WP61 it is possible to link and operate several heat generators o...

Страница 6: ...ruction drying System unit used in unfinished buildings Windows or exterior doors unfinished and locked These cases require the use of a specific construction heating system Functional heating or surf...

Страница 7: ...te is very firm and can support the load The installation room must have at least one exterior wall Rooms with high humidity are unsuitable as installation locations for AEROTOP T heat pumps A condens...

Страница 8: ...eration The system must be thoroughly flushed before connecting to the heat pump Residues in the heat pipes lead to damages on the heat exchangers und to malfunction of the heat pump Especially if the...

Страница 9: ...components listed below An automatic cutout switch or a 3 phase slow blow fuse with neutral conductor must be provided externally in compliance with the technical requirements The low voltage cables...

Страница 10: ...p sensor n B21 B71 Heat pump return temp sensor q B71 B91 Source intake temp sensor r B91 B84 Evaporator temp sensor s B84 B92 M19 Fan z UX N24 Flow monitor consumer P EX3 Q9 Condenser pump V Q9 Contr...

Страница 11: ...ow temp sensor n B21 B71 Heat pump return temp sensor q B71 B91 Source intake temp sensor r B91 B84 Evaporator temp sensor s B84 B92 M19 Fan z AEROTOP T07 T16 U AEROTOP T20 T35 UX AEROTOP T07 T16 Q8 K...

Страница 12: ...sor 1 f B81 B21 Heat pump flow temp sensor n B21 B71 Heat pump return temp sensor q B71 B91 Source intake temp sensor r B91 B84 Evaporator temp sensor s B84 B92 B83 Liquid refrigerant sensor B83 y BX5...

Страница 13: ...Soft starter and rotary current relay Electrical Connection Switch box 1 2 3 4 5 6 7 8 Legenda 1 Terminal strip consumer power station blockage 2 Terminal strip Fan Contactor oil sump heater 3 Heat pu...

Страница 14: ...fuse F3 8 Soft starter and rotary current relay 9 Fan Contactor 10 Electr heater element fuse F6 1 F6 2 F6 3 11 Compressor fuse Legenda 1 Terminal strip consumer power station blockage 2 Terminal str...

Страница 15: ...ly 3 400V 5 Fan fuse control fuse 6 Soft starter and rotary current relay 7 Contactor electric heating element 1 9 4 5 6 7 2 3 8 Electrical Box AEROTOP T20R T35R with LOGON B WP61 1 Terminal block con...

Страница 16: ...Use constructional measures to interrupt the flow of noise from the heat pump direct noise propagation Use solid walls fences palisades etc to reduce noise levels Plants however do not reduce noise Co...

Страница 17: ...ization The heat pump and the entire system is controlled with the integrated LOGON B WP61 controller Please consult the system documentation for the correct parameter settings After the Initial Start...

Страница 18: ...l support if you have any additional questions AEROTOP TC Heat Pump Integrated Thermal Mixing Valve The thermal mixing valve integrated into the compact heat pump routes a part of the flow water back...

Страница 19: ...inished floors Statistics to be checked by customer If necessary wall must be reinforced with PUR insulation elements This must be considered for the cutouts The indicated cutouts apply only to the ac...

Страница 20: ...igh Dimensions With Noise Dampers Dimensions Of Both Cutouts Without Insulation Minimal Dimensions Light Well a b c A C a2 c2 d2 e2 x a3 c3 a4 c4 T07C T07 995 1525 650 1570 1225 950 600 640 860 635 12...

Страница 21: ...indicated on pages 19 and 20 the heat pump must push against the wall up to a distance of 40 mm with irregular walls the dis tance is reduced to 20 mm how ever the heat pump should in no way touch th...

Страница 22: ...intake kit How to Install the Cutout Insulation Prepare insulating board Apply adhesive foam onto outside wall side of insulating board The wall side is the side where the leg of the metal section is...

Страница 23: ...r screw per insulation element Steps Align in center of cutout insulation Drill hole diameter is 8 5 Wall opening is 4 cm Screw in star screws Installation of Mesh or Protective Grating The protective...

Страница 24: ...ex sleeve A to inside frame of unit Attach sealing tape to sheet metal duct on the side that is attached to the sleeve Insert the sheet metal duct into the cutout The sheet metal duct may not touch th...

Страница 25: ...IR IN must be considered separately AEROTOP T Rigid Duct Dimension Cutouts without Insulation Distance between Cutouts Partition Wall e1 c1 f1 a2 c2 d2 e2 k1 without partition wall k1 with partition w...

Страница 26: ...idges No contact between masonry walls and airflow or air duct incl cover plate Correctly Establishing the Opening for the Air Duct through the Wall Prevent cooling of wall The duct must be pulled thr...

Страница 27: ...tach oval duct plate 3 to intake box Attach round duct plate 4 to wall The plate must be centered over the cutout Attach duct 5 to duct plates Adjust duct length if needed Use a wire cutter to shorten...

Страница 28: ...that the airflow is not blocked Attach oval duct plate 3 to air outlet panel Attach round duct plate 4 to wall The plate must be centered over the cutout Attach duct 5 to duct plates Adjust duct lengt...

Страница 29: ...opening of the controller panel Then connect the ready to use cable to the controller unit The controller panel with integrated control unit is pressed into the slot opening 1 at the heat pump enclo...

Страница 30: ...ng winds for example may cause an air short circuit The air intake must be protected from aggressive or corro sive substances such as ammonia chlorinated substances etc The AEROTOP T heat pump is very...

Страница 31: ...ocal snow conditions as needed A conduit NW 250 must be installed between building and heat pump for the installation lines electrical hydraulic and condensate Setup Base Pedestal AEROTOP T a1 c1 h1 T...

Страница 32: ...l panel We recommend routing the lines this way for the heat pump installed outdoors This involves pulling the heating lines condensate connection and the electrical cables through the opening 1 Water...

Страница 33: ...1 1 4 5 3 2 Control unit 3 switch panel 1 control unit bracket and Plexiglas unit cover 2 are supplied with Heat pump in the case of outdoor installa tion 33 The control unit must be mounthed on a in...

Страница 34: ...valves don t close A3 Heating or potable water circulation pump not running A4 Overflow valve missing or set incorrectly A5 Heating curve set too steep The module switches the particular unit to the s...

Страница 35: ...in such cases 226 Winding protection compressor Affects contact E11 at the LOGON B WP61 A Phase interruption compressor gets hot B Phase reverse incorrect rotary field C Phase loss D Phase asymmetry...

Страница 36: ...eck the functioning of the phase monitoring relay The green LED on the phase monitoring relay must be illuminated when there is no disablement by the utility company power station 3 Summer mode 12 PWW...

Страница 37: ...h Check soft starter ampere and dip switches set correctly Check rotary field and grounding conductor Correct fuses Fuse protection force with all pole disconnecting circuit breaker installed External...

Страница 38: ...circuit green range starts at approx 40 flow no bubbles visible Check noise sound of unit compressor turns over without excessive noise Check solid borne noise transmission flexible connection sound...

Страница 39: ...4 804 19 0 1 268 49 0 421 10 0 4 574 20 0 1 218 50 0 407 9 0 4 358 21 0 1 170 8 0 4 152 22 0 1 125 7 0 3 958 23 0 1 081 6 0 3 774 24 0 1 040 5 0 3 600 25 0 1 000 4 0 3 435 26 0 962 3 0 3 279 27 0 926...

Страница 40: ...e bar 3 3 3 3 3 Air Heat Exchanger Fan Volume flow m3 h 2 500 3 300 5 300 6 300 6 800 Available pressure 3 Pa 150 92 146 112 82 Power consumption fan kW 0 035 0 100 0 100 0 170 0 210 Max current consu...

Страница 41: ...127 167 Current connection V f Hz 400 3 50 Fuse WP A T 32 40 40 40 Condenser heater side Material Chrome steel AISI 316 1 4401 Hydraulic connections IG Zoll 1 1 1 1 Water content incl connection hoses...

Страница 42: ...ressure AEROTOP TC2 kPa 51 4 57 9 Max working pressure bar 3 3 Air Heat Exchanger Fan Volume flow m3 h 2 500 3 300 Available pressure 3 Pa 150 92 Power consumption fan kW 0 035 0 100 Rated current con...

Страница 43: ...ream cooling operation t 5 K l h 1 150 1 670 2 050 3000 3050 Pressure loss cooling operation kPa 17 4 16 1 18 3 19 4 20 4 Max working pressure p baar 3 3 3 3 3 Evaporator fan Volume stream m3 h 2 500...

Страница 44: ...70 5260 5970 6300 Pressure loss cooling operation kPa 14 20 6 14 8 21 8 Max working pressure p baar 10 10 10 10 Evaporator fan Volume stream m3 h 7 300 8 200 10000 11000 Available pressure 2 Pa 149 19...

Страница 45: ...3 4 4 32 9 4 1 Minimum volume stream cooling operation t 5 K l h 1 150 1 670 Pressure loss cooling operation kPa 17 4 16 1 Max working pressure p baar 3 3 Evaporator fan Volume stream m3 h 2 500 3 30...

Страница 46: ...ucts Air Water Heat Pumps Types EC DECLARATION OF CONFORMITY Address meet the following guidelines and directives EC Directives EC Pressure Equipment Directive EC Low Voltage Directive EC Electromagne...

Страница 47: ...ng products Air Water Heat Pumps Types EC DECLARATION OF CONFORMITY Address meet the following guidelines and directives EC Directives EC Pressure Equipment Directive EC Low Voltage Directive EC Elect...

Страница 48: ...ng products Air Water Heat Pumps Types EC DECLARATION OF CONFORMITY Address meet the following guidelines and directives EC Directives EC Pressure Equipment Directive EC Low Voltage Directive EC Elect...

Страница 49: ...ng products Air Water Heat Pumps Types EC DECLARATION OF CONFORMITY Address meet the following guidelines and directives EC Directives EC Pressure Equipment Directive EC Low Voltage Directive EC Elect...

Страница 50: ...ng products Air Water Heat Pumps Types EC DECLARATION OF CONFORMITY Address meet the following guidelines and directives EC Directives EC Pressure Equipment Directive EC Low Voltage Directive EC Elect...

Страница 51: ...Notes 51...

Страница 52: ...Notes 52...

Страница 53: ...Notes 53...

Страница 54: ...D 64546 M rfelden Walldorf ELCO Austria GmbH A 2544 Leobersdorf ELCOTHERM AG CH 7324 Vilters ELCO Rendamax B V NL 1410 AB Naarden ELCO Belgium n v s a B 1070 Anderlecht ELCO Italia S p A I 31023 Resan...

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