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Содержание AD2250

Страница 1: ...AD500 2250 User manual N vod na pou itie...

Страница 2: ......

Страница 3: ...spol s r o Priemyseln 5031 18 SK 921 01 Pie any Slovak Republic tel 421 33 7967255 fax 421 33 7967223 www ekom sk email ekom ekom sk DATE OF LAST REVISION D TUM POSLEDNEJ REV ZIE 01 2020 NP_AD500 225...

Страница 4: ...CONTENTS 5 OBSAH 46...

Страница 5: ...ORRECTION AT THE DRYER INLET 18 10 OUTLET AIR PURITY 18 INSTALLATION 19 11 INSTALLATION CONDITIONS 19 12 DRYER ASSEMBLY 19 13 PNEUMATIC CONNECTION 20 14 ELECTRICAL CONNECTION 21 15 COMMISSIONING 22 16...

Страница 6: ...ordance with the best available knowledge The Slovak version is to be used in the event of any uncertainties 1 CONFORMITY WITH THE REQUIREMENTS OF THE EUROPEAN UNION This product conforms to the requi...

Страница 7: ...s and properties are required The dryer is exclusively intended for treatment of air without content of oil and explosive or chemically unstable substances The dryer is intended for operation in clean...

Страница 8: ...k if the device is functioning correctly and safely Before building the dryer in other devices the supplier must assess if the supplied air and construction of the device comply with the requirements...

Страница 9: ...hin the guarantee period the manufacturer does not guarantee for damages caused by incorrect packaging of the product Protect the device from high humidity dirt and extreme temperatures during transpo...

Страница 10: ...1000 1000 l min 60 m3 h 1500 1500 l min 90 m3 h 2250 2250 l min 135 m3 h F Dryer version S Standard version C Version with dew point sensor and purge control G Pressure dew point at 7 9 Bar g 20 Press...

Страница 11: ...hambers with replaceable cartridges filled with adsorbent 3 outlet module 4 and control unit 5 The inlet valve module is fitted with inlet 8 and 9 and regeneration purge 6 and 7 normally closed NC sol...

Страница 12: ...on according to the user interface specifications see Chapter 20 8 3 AD500 2250 C C dryer versions are equipped with a pressure dew point sensor and support purge control The control unit in the C dry...

Страница 13: ...sensor The dryer switches into ECONOMY mode if the dew point over a defined period of time is lower than the set point varies according to dryer configuration Chamber regeneration is paused the inlet...

Страница 14: ...PRODUCT DESCRIPTION NP_AD500 2250 1_01_2020 14 01 2020 Valve switching diagram ECONOMY mode...

Страница 15: ...odule 2 Inlet valve module 3 Dryer chamber 4 Outlet module 5 Control unit 6 Regeneration solenoid valve 7 Regeneration solenoid valve 8 Inlet solenoid valve 9 Inlet solenoid valve 10 Pressure relief v...

Страница 16: ...PRODUCT DESCRIPTION NP_AD500 2250 1_01_2020 16 01 2020 Fig 2 Dryer AD1500 Fig 3 Dryer AD2250...

Страница 17: ...1 100 S1 100 Regeneration loss at 71 92 Bar g b PDP 20 C 15 1 12 5 2 PDP 40 C 20 1 17 5 2 Air purity class ISO 8573 1 2010 up to 1 3 13 up to 1 2 14 Dimensions net w x d x h mm 530x350x965 530x350x131...

Страница 18: ...t of working pressure 6 8 Bar g Working pressure Bar g 3 4 5 6 7 8 9 10 k1 0 51 0 63 0 75 0 88 1 00 1 12 1 25 1 37 8 10 Bar g Working pressure Bar g 3 4 5 6 7 8 9 10 k1 0 40 0 50 0 60 0 70 0 80 0 90 1...

Страница 19: ...be operated in outdoor environment or in humid or wet rooms Risk of explosion Do not use the equipment in the presence of explosive gases dust or combustible liquids The dryer must be installed in suc...

Страница 20: ...ON 13 1 Compressed air inlet Connect compressed air source to the dryer inlet 1 Fig 5 A G 3 4 connection is installed Fig 5 Compressed air inlet 13 2 Compressed air outlet Connect the dryer outlet 1 t...

Страница 21: ...er 13 3 Condensate drain Connect a hose to the outlet 1 from the automatic condensate drain 2 to drain piping or to the provided collection vessel Fig 7 A silencer is recommended when connecting direc...

Страница 22: ...k if all fixing elements used during transport have been removed Check correct connection of compressed air Check for proper electrical connections Ensure the power switch 1 Fig 10 is in the I positio...

Страница 23: ...ogle Chrome etc The process for logging into the Web Server function once the dryer is connected to an Ethernet network is as follows Open the web browser on a PC smartphone or tablet and enter the IP...

Страница 24: ...Variable button to select specific memory variables for monitoring based on the mapping provided by the manufacturer Variables assignment based on addresses and types may be viewed in the MAPPING PARA...

Страница 25: ...escription to pneumatic diagrams 1 Cooler 2 Condensate separator 3 Relief valve 4 Solenoid valve 5 Silencer 6 Chamber inlet filter 7 Adsorbent media 8 Chamber outlet filter 9 Purge orifice 10 Logic OR...

Страница 26: ...01 2020 17 2 Electrical diagrams AD500 2250 S ELECTRIC OBJECT OF 1st CAT En code for number of fans AD500 1000 n 2 AD1500 n 4 AD2250 n 5 AD500 2250 C ELECTRIC OBJECT OF 1st CAT En code for number of f...

Страница 27: ...ctrical diagrams X1 Terminal box X3 Mains connector F1 F2 Fuses S1 Switch K1 K2 LOGO X2 Connector X4 Ethernet X4 Ethernet E1 En Dryer fan M1 M4 Regeneration solenoid valves M2 M3 Inlet solenoid valves...

Страница 28: ...amaged Risk of reduced functionality Dryer functionality may be reduced when operating the dryer at a pressure that is lower than the minimum working pressure see the Technical Specifications The requ...

Страница 29: ...position Fig 11 and pull the mains plug from the socket This disconnects the dryer from the mains Open the venting plug Fig 12 to vent the pressure from the dryer chambers 20 DISPLAY UNIT 20 1 Dryers...

Страница 30: ...ervice interval the back lighting changes from white to orange and the display shows the message SERVICE DUE IN XY HOURS where XY indicates the remaining number of hours until service is due RUN HRS t...

Страница 31: ...screen TIME time remaining until the end of economy mode maximum duration limit PDP pressure dew point level RUN HRS total dryer operating cycling time TIME to MT time until the next service interval...

Страница 32: ...t sensor is indicated by the display being backlit in red and the messages DEW POINT SENSOR FAILURE and CALL SERVICE SHORT short circuit BREAK open circuit 20 3 Venting pressure from the equipment usi...

Страница 33: ...er Risk of injury and damage to the device Before any maintenance work it is necessary to shut off the compressed air supply to the equipment check if it is possible to disconnect dryer from the suppl...

Страница 34: ...ng protection Shut off the compressed air source before venting pressure from the equipment Venting pressure using the display unit See Chapter 20 3 for the process of venting pressure using the displ...

Страница 35: ...ce a year x x x Once every 6 months x x Once a week x Once a day x Time interval Check of product operation Check of product function Check of pneumatic connections leakage and device inspection Check...

Страница 36: ...during the dryer operation Check the solenoid valves in the valve module the valves should cyclically switch the dryer chambers as described in Chapter 8 1 Check the condition of the internal filters...

Страница 37: ...G screen Information about the defined valve cycling times INLET_A INLET_B duration of the adsorption phase half cycle for chamber A chamber B PURGE_A PURGE_B duration of the regeneration purge phase...

Страница 38: ...chamber A Inlet_A has been activated EC number of activations and total duration of operation in ECONOMY MODE AL high PDP alarm number of recorded alarms and total duration of operation in alarm state...

Страница 39: ...w the 8 screws 1 Remove the outlet panel 2 Pull out and replace the cartridges 3 with new parts Check the sealing 4 on the bottom of the outlet module and replace if necessary Reverse the procedure to...

Страница 40: ...nt drying it is necessary to keep the equipment and especially the fans on the dryer cooling module 1 clean see Fig 1 remove dust from the surface of the cooling fins and fans by vacuuming or blowing...

Страница 41: ...rating see Chapter 21 2 Reinsert the fuse holder Fig 19 Replacement of fuses 21 14 Replacement of solenoid valves Risk of electric shock Shut off the compressed air source turn off the equipment and d...

Страница 42: ...ysically clean the valve seat surface to remove any impurities Physically clean the 16 screws to remove the thread locking adhesive Install the solenoid valve see Chapter 21 15 Install the new valve s...

Страница 43: ...1 onto the dryer valve module body Fig 21 Solenoid valve assembly 22 LONG TERM SHUTDOWN If the dryer is not going to be used for an extended period of time it is recommended to shut off the compresse...

Страница 44: ...r regeneration orifice plugged Clean or replace the orifice see product maintenance Cooling fan not working Check the power source to the fan Replace damaged fan Dirty cooler Inspect the cooler and cl...

Страница 45: ...bled it is recommended to perform an accelerated dryer regeneration best when using continuous compressor operation at elevated pressure 1 bar above standard working pressure for a period of at least...

Страница 46: ...UCHU NA VSTUPE SU I A 59 10 ISTOTA VYSTUPUJ CEHO VZDUCHU 59 IN TAL CIA 60 11 IN TALA N PODMIENKY 60 12 ZOSTAVENIE SU I A 60 13 PNEUMATICK PRIPOJENIE 61 14 ELEKTRICK ZAPOJENIE 62 15 PRV UVEDENIE DO PRE...

Страница 47: ...pr pade nejasnost plat slovensk verzia textu 1 ZHODA S PO IADAVKAMI SMERN C EUR PSKEJ NIE Tento v robok je v zhode s po iadavkami smern c Eur pskej nie 2006 42 EC 2014 29 EU 2014 35 EU 2014 30 EU 2011...

Страница 48: ...ln pou itie v aplik ci ch kde stla en vzduch vyhovuje svojimi parametrami a vlastnos ami Su i je ur en v hradne na pravu vzduchu bez obsahu oleja a v bu n ch alebo chemicky nestabiln ch l tok Su i je...

Страница 49: ...je potrebn aby sa pou vate presved il o jeho riadnej funkcii a bezpe nom stave Pred zabudovan m do in ch zariaden mus dod vate pos di i dod van vzduch a kon trukcia zariadenia vyhovuje po iadavk m da...

Страница 50: ...bude po as z ru nej lehoty potrebn v robok vr ti v robca neru za kody sp soben nespr vnym zabalen m v robku Po as prepravy a skladovania chr ni zariadenie pred vysokou vlhkos ou ne istotou a extr mnym...

Страница 51: ...min 60 m3 h 1500 1500 l min 90 m3 h 2250 2250 l min 135 m3 h F Verzia su i a S tandardn verzia C Verzia so sn ma om rosn ho bodu a riadenou regener ciou G Tlakov rosn bod pri 7 9 Bar g 20 Tlakov rosn...

Страница 52: ...hladi a stla en ho vzduchu s ventil tormi 1 odlu ova a kondenz tu 13 vstupn ho ventilov ho modulu 2 dvoch kom r s vymenite n mi kazetami naplnen mi adsorbentom 3 v stupn ho modulu 4 a riadiacej jednot...

Страница 53: ...lov pozn vyhodnocuje sa vstupn ventil Inlet_A zobrazovanie inform ci pod a pecifik cie pou vate sk ho rozhrania Pozri kap 20 8 3 AD500 2250 C Verzia su i ov C je vybaven sn ma om tlakov ho rosn ho bod...

Страница 54: ...rosn ho bodu Su i sa prep na do ECONOMY re imu ak je rosn bod po as definovan ho asu ni ako je po adovan hodnota l i sa pod a variantu su i a Regener cia kom r je pozastaven komory sa v ak na alej cy...

Страница 55: ...POPIS V ROBKU 01 2020 55 NP_AD500 2250 1_01_2020 asov diagram prep nania ventilov re im ECONOMY...

Страница 56: ...tupn ventilov modul 3 Komora su i a 4 V stupn modul 5 Riadiaca jednotka 6 Regenera n solenoidn ventil 7 Regenera n solenoidn ventil 8 Vstupn solenoidn ventil 9 Vstupn solenoidn ventil 10 Pretlakov ven...

Страница 57: ...POPIS V ROBKU 01 2020 57 NP_AD500 2250 1_01_2020 Obr 2 Su i AD1500 Obr 3 Su i AD2250...

Страница 58: ...ar g LpA dB A Re im prev dzky S1 100 S1 100 S1 100 S1 100 S1 100 Regenera n strata pri 71 92 Bar g b PDP 20 C 15 1 12 5 2 PDP 40 C 20 1 17 5 2 Trieda istoty vzduchu ISO 8573 1 2010 a 1 3 13 a 1 2 14 R...

Страница 59: ...plyv pracovn ho tlaku 6 8 Bar g Pracovn tlak Bar g 3 4 5 6 7 8 9 10 k1 0 51 0 63 0 75 0 88 1 00 1 12 1 25 1 37 8 10 Bar g Pracovn tlak Bar g 3 4 5 6 7 8 9 10 k1 0 40 0 50 0 60 0 70 0 80 0 90 1 00 1 10...

Страница 60: ...a zariadenia Zariadenie nesmie by prev dzkovan vo vonkaj om prostred ani vo vlhkom alebo mokrom prostred Nebezpe enstvo v buchu Zariadenie je zak zan pou va v priestoroch s pr tomnos ou v bu n ch plyn...

Страница 61: ...OJENIE 13 1 Vstup stla en ho vzduchu Pripoji v stup zo zdroja stla en ho vzduchu na vstup su i a 1 Obr 5 Pripojenie G 3 4 Obr 5 Vstup stla en ho vzduchu 13 2 V stup stla en ho vzduchu Pripoji v stup z...

Страница 62: ...ick ho odvodu kondenz tu 2 pripoji hadi kou na odpadov potrubie alebo do pribalenej zbernej n doby Obr 7 Pri pripojen priamo do odpadu sa odpor a pou i tlmi hluku Obr 7 V stup kondenz tu 14 ELEKTRICK...

Страница 63: ...r 9 Obr 9 Pripojenie riadiaceho sign lu 15 PRV UVEDENIE DO PREV DZKY Skontrolova i boli odstr nen v etky fixa n prvky pou it po as prepravy Skontrolova spr vne pripojenie veden stla en ho vzduchu Skon...

Страница 64: ...PC smartf nu alebo tabletu prostredn ctvom tandardn ch web prehliada ov Firefox Opera Safari Google Chrome Po pripojen su i a k sieti Ethernet je prihl senie do Web servera nasledovn Otvori internet...

Страница 65: ...la idlom AddVariable zvoli sledovanie r znych pam ov ch premenn ch pod a namapovania v robcom Priradenie premenn ch pod a adries a typu je vidie v tabu ke PARAMETRE MAPOVANIA Postupne v st pcoch Range...

Страница 66: ...k pneumatick m sch mam 1 Chladi 2 Odlu ova kondenz tu 3 Poistn ventil 4 Solenoidn ventil 5 Tlmi odfuku 6 Vstupn filter komory 7 Adsobent 8 V stupn filter komory 9 Regenera n tryska 10 Logick OR ventil...

Страница 67: ...1_2020 17 2 Elektrick sch my AD500 2250 S ELEKTRICK PREDMET TR 1 En ozna enie po tu ventil torov AD500 1000 n 2 AD1500 n 4 AD2250 n 5 AD500 2250 C ELEKTRICK PREDMET TR 1 En ozna enie po tu ventil toro...

Страница 68: ...elektrick m sch mam X1 Svorkovnica X3 Sie ov konektor F1 F2 Poistky S1 Vyp na K1 K2 LOGO X2 Konektor X4 Ethernet X4 Ethernet E1 En Ventil tor su i a M1 M4 Regenera n solenoidn ventily M2 M3 Vstupn so...

Страница 69: ...v Technick ch dajoch m e d js k zr chlen mu opotrebovaniu pr padne k po kodeniu su i a Nebezpe enstvo obmedzenej funk nosti Pri prev dzke su i a pri tlaku ni om ako je minim lny pracovn tlak pozri Tec...

Страница 70: ...r 11 a vytiahnut m sie ovej vidlice zo z suvky Su i je t m odpojen od nap jacej siete Otvoren m odvzdu ovac ch z tok Obr 12 zn i tlak v komor ch su i a 20 ZOBRAZOVACIA JEDNOTKA 20 1 Su i e ADXX00 S vo...

Страница 71: ...isn ho intervalu sa podsvietenie men z bieleho na oran ov a na displeji sa zobrazuje textov hl senie SERVICE DUE IN XY HOURS kde XY zna po et hod n zost vaj cich do najbli ieho potrebn ho servisu RUN...

Страница 72: ...UN MODE TIME zost vaj ci as do ukon enia ekonomick ho m du limit pre maxim lne trvanie PDP hodnota tlakov ho rosn ho bodu RUN HRS celkov as cyklovania su i a TME to MT as do vypr ania servisn ho inter...

Страница 73: ...bodu je signalizovan erven m podsvieten m displeja a textov m hl sen m DEW POINT SENSOR FAILURE a CALL SERVICE SHORT skratov spojenie BREAK preru en spojenie 20 3 Vypustenie tlaku zo zariadenia pomoco...

Страница 74: ...robcom Nebezpe enstvo razu a po kodenia zariadenia Pred za at m pr c t kaj cich sa dr by su i a je nutn odstavi pr vod tlakov ho vzduchu do zariadenia skontrolova i je mo n odpoji su i od spotrebi a a...

Страница 75: ...to je odpor an pou i ochranu sluchu Pred vypusten m tlaku zo zariadenia je potrebn odstavi zdroj stla en ho vzduchu Vypustenie tlaku pomocou zobrazovacej jednotky Pre postup vypustenia tlaku pomocou z...

Страница 76: ...rok x x x 1x za 6 mes x x 1x za t de x 1x za de x asov interval Kontrola innosti v robku Kontrola funkcie v robku Kontrola tesnosti spojov a kontroln prehliadka zariadenia Kontrola elektrick ch spojov...

Страница 77: ...ni Prehliadka zariadenia Kontrola innosti ventil torov ventil tory musia by v innosti v predp san ch cykloch innosti kompresora Kontrola solenoidn ch ventilov vo ventilovom module ventily musia cyklic...

Страница 78: ...azovky verzie ADXX00 S Informa n obrazovky sa aktivuj s asn m stla en m a podr an m tla idla ESC a kurzorov ch tla idiel ESC obrazovka COLUMNS TIMING Inform cia o nastaven ch asoch cyklovania ventilov...

Страница 79: ...ovka COUNTERS Inform cia o po tadl ch ko kokr t bol vykonan servis a ko kokr t boli zopnut solenoidn ventily MAINT po et servisn ch konov VALVE po et zopnut solenoidn ch ventilov zobrazovan po et zodp...

Страница 80: ...v opa nom porad Zapn su i Zapn kompresor Skontrolova tesnos su i a Obr 14 V mena vn torn ch filtrov 21 8 V mena kazety s adsorbentom Pri pravidelnej prev dzke je potrebn po dosiahnut predp san ho int...

Страница 81: ...cyklick ho prep nania kom r Obr 16 V mena gu ky logick ho ventilu 21 10 V mena tlmi ov hluku Nebezpe enstvo razu pri pr ci s pneumatick mi as ami pod tlakom Prev dzka zariadenia bez tlmi ov je sprev...

Страница 82: ...lo i nov vlo ku Nasadi n dobku filtra K om jemne dotiahnu n dobku filtra Obr 18 V mena filtra nej vlo ky vo filtri 21 13 V mena poistiek Nebezpe enstvo razu elektrick m pr dom Pred z sahom do zariaden...

Страница 83: ...j stla en ho vzduchu Po desiatich sekund ch vypn su i Skontrolova tlak v su i i Ak je v komor ch su i a tlak postupova pod a kapitoly 21 1 Odskrutkova 1x skrutku z konektora ventilu Odpoji konektor ve...

Страница 84: ...el v demontovanom stave Pred ka dou v menou solenoidn ho ventilu je nutn nov ventil zmontova Namontova cievku ventilu 4 5 na teleso ventilu 4 4 a zaisti maticou 4 6 Vlo i pru inu membr ny 4 3 ventilu...

Страница 85: ...pusti tlak z kom r su i a a odpoji zariadenie od elektrickej siete 23 LIKVID CIA PR STROJA Vypusti tlak z kom r su i a kap 21 1 Odpoji zariadenie od elektrickej siete Zariadenie zlikvidova pod a miest...

Страница 86: ...entil vy isti pri pretrv vaj cich probl moch vymeni Upchat tryska regenera n ho vzduchu Trysku vy isti pr padne vymeni pozri dr ba v robku Nefunk n ventil tory chladi a Preveri pr vod elektrickej ener...

Страница 87: ...koden m je potrebn skontrolova vlhkos vystupuj ceho vzduchu zo zariadenia pozri kap Technick daje Po odstr nen poruchy a po sp tnej mont i su i a je odpor an vykona zr chlen regener ciu su i a najlep...

Страница 88: ...procedures data on the display panel alarms operation in alarm conditions Y N N Installation connection to equipment Y Product maintenance maintenance intervals maintenance procedure service interval...

Страница 89: ...l dacie prvky postupy ovl dania daje na zobrazovacom paneli alarmy innos pri alarmoch A N N In tal cia pripojenie k zariadeniu A dr ba v robku intervaly dr by postup pri dr be servisn intervaly innos...

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Страница 92: ...AD500 2250 EKOM spol s r o Priemyseln 5031 18 921 01 PIE ANY Slovak Republic tel 421 33 7967255 fax 421 33 7967223 e mail ekom ekom sk www ekom sk NP_AD500 2250 1_01_2020 112000401 000...

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