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Quick
Specs

Quiet 

at only 70 dB (95 Lwa) when idle,

79 dB (104 Lwa) at maximum output.
Improves work site communications.

NEW!

Meter maintenance display 

• Hour meter function
• Oil Change interval
• Diesel: High coolant temperature

and low oil pressure shutdowns

• Diesel: Low fuel shutdown —

engine shuts down before
system runs out of fuel making
restarts easy

Low maintenance 

with easy single-side

access to engine and 500 hour oil changes for
both engine and compressor.

Arc-Drive 

makes welding easy.

Automatically enhances Stick
welding, especially on pipe, by
focusing the arc and preventing 
the electrode from going out.

Optional AC/DC/battery charge/
jump-start

for AC TIG welding

and 12 or 24 volt batteries. Simply
select the battery voltage and
connect cables to the separate
battery output studs.

(High-frequency unit required for
AC TIG.)

Big Blue

®

Air Pak

Engine-Driven Welder/

AC Generator/Air Compressor

Issued April 2008 • Index No. ED/10.5

Hot Start

provides positive stick

electrode starts to make it easy to
start all types of electrodes.

Enclosed robust case design 

protects

internal components from impact and
allows air flow to cool and prolong the life
of the engine. Also reduces sound levels.

Welder/generator/air compressor.  

One machine that will do it all. Designed
and built to be the most reliable high-
output system in the world.

Weatherproof Lexan

®

nameplate

resists cracking and fading, and is
color-coded for ease of operation.

GFCI receptacle as 

required on most job sites

to protect operators from electrical hazards. 

turbocharged four-cylinder diesel

engine

provides ample power at high altitudes.

Independent compressor controls.

On/off switch for applications not
requiring compressed air. At 

idle 

speed

will produce 100 PSI at 40 CFM.

ultra-reliable

industrial rotary screw air compressor

.

Belt-driven with automatic belt tensioner
with a life expectancy of 30,000 hrs.

The Power of Blue

®

.

Welder/Generator/Air Compressor is warranted

by Miller for 3 years, parts and labor.

Engine is warranted by Deutz for 3 years. 

Miller Electric Mfg. Co.

An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA

Web Site

www.MillerWelds.com

International Headquarters

Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125

Heavy Industrial Applications

Railroad Maintenance
Mining Maintenance
Maintenance and Repair Rigs

Processes

Stick (SMAW) 
MIG (GMAW)
Flux Cored (FCAW) 
Submerged Arc (SAW)
AC TIG (GTAW)*
DC TIG (GTAW)

Stud Welding — 1/2 in (12.7 mm)
Air Plasma Cutting

with Optional Spectrum Models

Air Carbon Arc (CAC-A) 

1/2 in (12.7 mm) Carbons 

Battery Charging/Jump-Starting*
Air Compressor

Output Range

DC Stick 45–750 A MIG/FCAW 14–40 V
DC TIG 20–450 A

AC 20–575 A*

Battery Charge 12/24 V, 50–750 A*

*Deluxe Model Only.

Weld Output Rated at 104°F (40°C) 

Stick 600 A, 44 V, 26.4 kW, 40% Duty Cycle
Stick 550 A, 42 V, 23.1 kW, 60% Duty Cycle
MIG/FCAW 500 A, 40 V, 20 kW, 100% Duty Cycle
AC TIG 400 A, 26 V, 10.4 kW, 100% Duty Cycle*

Generator Output Rated at 104°F (40°C)

5,500 Watts Peak — 4,000 Watts Continuous
20,000 Watts 3-Phase/12,000 Watts 1-Phase

Continuous* 

Air Compressor  

100 PSI, 60 CFM, 100% Duty Cycle

Weight

Net: 1931 lb (876 kg) 
Ship: 1982 lb (899 kg) 

Improved!

Maintenance Displays!

Summary of Contents for AC Generator/Air Compressor

Page 1: ...m electrical hazards turbocharged four cylinder diesel engine provides ample power at high altitudes Independent compressor controls On off switch for applications not requiring compressed air At idle speed will produce 100 PSI at 40 CFM ultra reliable industrial rotary screw air compressor Belt driven with automatic belt tensioner with a life expectancy of 30 000 hrs The Power of Blue Welder Gene...

Page 2: ...le HP 63 4 Fuel Capacity 25 gal 95 L Automatic Engine Shutdowns Oil pressure Oil temperature Oil Capacity 11 qt 10 4 L Engine 7 8 9 18 19 20 21 22 7 23 International Model 1 2 10 11 12 13 4 3 5 6 15 16 17 14 2 Control Panel Weight Without Fuel Net 1931 lb 876 kg Ship 1982 lb 899 kg Deluxe Model Net 1956 lb 887 kg Ship 2007 lb 910 kg Dimensions H 43 in 1092 mm W 28 1 2 in 724 mm D 67 1 2 in 1715 mm...

Page 3: ...ficiency reduces fuel consumption and saves you money at the pump An automatic belt tensioner provides proper belt tension even after years of service The compressor is protected by a high temperature shutdown switch Toolless Generator Brushes 100 copper wound generator features quick and easy brush and slip ring inspection Brushes can be removed and or replaced in a matter of seconds The Vault Su...

Page 4: ...k included Alsoincludesengine compartment door lock and key Cable Holder 043 946 Saddle bag style cable holder Convenient wrap around storage of coiled cable for transportation Stores 100 ft of 2 0 cable on each side Note For best results do not weld when cable is coiled Canvas cover cannot be used with cable holder Battery Lockout Tagout Disconnect Switch 195 120 Field Lockable battery disconnect...

Page 5: ... Dynasty 200 Series For premium portable AC DC TIG arc quality See Lit Index No AD 4 8 HF 251 Series 042 388 HF 251D 1 115 VAC High frequency arc starter and stabilizer See Accessory Lit Index No AY 5 0 Remote Controls RHC 14 Hand Control 129 340 Miniature hand control for remote current and contactor control Dimensions 4 x 4 x 3 1 4 in 102 x 102 x 82 mm Includes 20 ft 6 m cord and 14 pin plug RFC...

Page 6: ... an area to conveniently wrap weld cables and extension cords Ball Hitch 2 in 50 mm 043 864 Lunette Eye 3 in 76 mm 043 863 4 West Four Wheel Steerable Off Road Trailer 042 801 A heavy duty 2570 lb 1166 kg capacity trailer designed for use in mines quarries and other rough terrain Has narrow 22 ft 6 7 m turning radius Includes 3 in lunette eye universal hitch and safety chains Note Trailer is shipp...

Page 7: ...E 907 303 Spectrum 375 X TREME with X CASE 907 339 Spectrum 625 907 058 Spectrum 2050 903 777 01 2 Stick SMAW Basic Equipment Flux Cored FCAW Basic Equipment SuitCase X TREME 8VS 300 093 SuitCase X TREME 12VS 195 500 MIG GMAW Basic Equipment SuitCase 8RC 194 938 SuitCase 12RC 194 940 Aluminum MIG GMAW Basic Equipment Spoolmatic 30A 130 831 WC 24 137 549 TIG GTAW Basic Equipment Dynasty 200 Series ...

Page 8: ...Welding Leads 173 851 2 0 350 A 100 Duty Cycle 50 ft stinger 50 ft work clamp 043 952 2 0 300 A 100 Duty Cycle 100 ft stinger 50 ft work clamp Plasma Cutters Spectrum Plasma Cutter See page 4 Wire Feeders SuitCase X TREME 8VS 300 093 Includes contactor and gas valve See Lit Index No M 6 41 SuitCase X TREME 12VS 195 500 Includes contactor and gas valve See Lit Index No M 6 41 SuitCase 8RC 194 938 S...

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