background image

MAINTENANCE

 

 

Move the cursor to 

Send

 

by using the 

▲▼

 buttons and press 

OK

 

on the 

user interface. The communication system will be initialised.  

 

 

FOR SOFTWARE VERSION 1.14.6 (OR HIGHER) ONLY! 

If it is not possible to make a manual modem call, please note all settings 
and operating parameters of the XRGI

®

 system before the software update 

on the form 

REQUEST DATA MODIFICATION

 and send the form to the 

EC POWER customer service ([email protected]). 
The submitted data will be transferred to the XRGI

®

 system after verifica-

tion by EC POWER.

 

 

 

                                                                          The connection is being established.                      All data have been received.                         The connection is being established.

 

 

 

 

 

 

 
 

STEP 3 – NETWORK CABLES 

 

Disconnect  the  network  communication  to  avoid  any  interference  between  the 
XRGI

®

 system components. 

 

Remove all network cables between the Power Unit, iQ-Control Panel and 
Q-Heat Distributor and cover all unused RJ45 plugs with RJ45 ISDN net-
work terminators.  

 

iQ-Control Panel              

                           Power Unit                         

 

  Q-Heat Distributor

 

 
 
 
 
 
 
 
 
 
 

 
 
STEP 4 – SOFTWARE UPDATE XRGI® SYSTEM 

 

 

Software update of the XRGI

®

 system requires that the boards of all XRGI

®

 

components must be updated, otherwise the XRGI

®

 system may malfunc-

tion. 

 

 

Update the heat control PCB of the Q-Heat Distributor, the central control 
PCB of the iQ-Control Panel and the ECU PCB or the gas safety PCB of the 
Power Unit.  
Use the FS2009USB programming device. 
 

The ECU PCB has to be updated at 3 places (in priority order: J12, J19 
and  J20),  the  heat  control  PCB  (Q40/Q50/Q60)  at  2  places  (J3  Heat 
Control UART and J1 Heat Control) and all other PCB’s at 1 place.  

 
 
 

STEP 5 – SOFTWARE UPDATE Q-NETWORK MODULES 

 

 

After completing the software update of the XRGI

®

 system, remove all RJ45 

terminators and reconnect all network cables. 

 

Update all boards of the Q-Network modules connected to the XRGI

®

 sys-

tem. 

 

Please note that Q-Network modules run on PoE sorce (Power over Ether-
net). Thus, after updating the Q-Heat Distributor, restore the network con-
nections in order to update the Q-Network modules such as Storage Con-
trol and Flow Control.

  

 

Fig. 7.37 

Fig. 7.38 

Fig. 7.39 

Fig. 7.40 

Fig. 7.41 

Fig. 7.42 

Fig. 7.43 

Fig. 7.44 

Fig. 7.45 

Q-Network modules 

Flow Control 

VPP Gateway 

Boiler Control 

Modbus Gateway 

Storage Control 

Load Sharer S 

Flow Master Control 

Electric Heater Control 

Aux Temp Tracker 

 

Fig. 7.46 

42

Содержание XRGI 6

Страница 1: ...01DOC1077 VERSION 17 1 0 M A I N T E N A N C E I N S T R U C T I O N For professionals...

Страница 2: ...data 14 SCHRITT 2 Data transmission 14 SCHRITT 3 Network cables 15 SCHRITT 4 Software update XRGI system 15 SCHRITT 5 Software update Q network modules 15 SCHRITT 6 Data recovery 16 4 3 Regulation of...

Страница 3: ...eplacement 37 SCHRITT 1 Used oil 37 SCHRITT 2 Used spark plugs 37 SCHRITT 3 Injector 37 SCHRITT 4 Air filter 38 SCHRITT 5 Plug for measuring point 39 SCHRITT 6 Oil filter 39 SCHRITT 7 Oil 39 SCHRITT 8...

Страница 4: ...he XRGI system for its intended use 2 Install the XRGI system on a stable foundation 3 Before commissioning the system ensure that the on site mains voltage matches the line voltage specified on the m...

Страница 5: ...Replace clothing and shoes contaminated with oil Do not put any oily rags and or cloths in your pockets 19 Skin Wash off with water and soap or special hand cleaning agents where necessary use a nail...

Страница 6: ...ge every maintenance with a signature Maintenance is required after fixed intervals to ensure that the XRGI system always operates safely and reliably The maintenance interval display on the iQ Contro...

Страница 7: ...tention to the following Is the TMV set point compensated displayed as an operational set point below the actual value Are all temperatures shown in the service database and are the figures viable Is...

Страница 8: ...op glands Check the ball siphon for leaks While the XRGI system is running check whether condensate is present in the ball siphon and whether condensate can run freely from the ball siphon Check the c...

Страница 9: ...0x1 5 1 pc oil filter 1 pc plug for measuring point REQUIRED TOOLS Engine oil suction pump 16 mm spark plug wrench Oil filter spanner 17 mm socket insert Torque wrench 10 mm socket insert Water pump p...

Страница 10: ...e applicable coun try regulations Improper disposal of used oil represents a hazard to the environment Mixing foreign substances such as solvents brake fluid coolant and chlorinated oil in used oil is...

Страница 11: ...11 Nm With No 1 piston at TDC of the compression stroke check and adjust the valve clearances for the cylinders shown in the chart to the right Rotate the crankshaft one complete turn 360 clockwise t...

Страница 12: ...e plug from the vacuum sensor and the zero pressure hose from the air filter box Unscrew the vacuum sensor by a 5 mm Allen screwdriver and remove it from the zero pressure hose Remove the 2 hose clamp...

Страница 13: ...dance with the applicable country regulations Improper disposal of used filters represents a hazard to the environment Take the new oil filter put a little oil onto the rubber seal and tighten the oil...

Страница 14: ...pensator including the two hose clamps and fix the exhaust gas compensator with the 2 hose clamps by a hose clamp pliers STEP 10 OIL Add oil to the engine Fill a maximum of 40 litres of oil through th...

Страница 15: ...nder Settings Press any key on the user interface to activate the display and enter the menu Move the cursor to Info by using the buttons and press OK on the user interface Press ESC on the user inter...

Страница 16: ...requires that the boards of all XRGI components must be updated otherwise the XRGI system may malfunc tion Update the heat control PCB of the Q Heat Distributor the central control PCB of the iQ Cont...

Страница 17: ...card than an EC POWER Telia SIM card please contact the SIM card provider for the APN address An incorrect APN address causes data transfer problems Move the cursor to Request by using the buttons and...

Страница 18: ...by 1 NOX ADJUST Lambda adjustment increase by 1 When reducing CO and or NOx values it takes a couple of minutes before the change stabilises on your flue gas analyser Only make small adjust ments at a...

Страница 19: ...engine oil 1 pc oil filter 2 pcs zero pressure hose 2 0x1 5 REQUIRED TOOLS Oil suction pump 16 mm spark plug wrench Oil filter spanner 17 mm socket insert Torque wrench 10 mm socket insert Water pump...

Страница 20: ...applicable coun try regulations Improper disposal of used oil represents a hazard to the environment Mixing foreign substances such as solvents brake fluid coolant and chlorinated oil in used oil is...

Страница 21: ...e 11 Nm With No 1 piston at TDC of the compression stroke check and adjust the valve clearances for the cylinders shown in the chart to the right Rotate the crankshaft one complete turn 360 clockwise...

Страница 22: ...et insert Torque 5 Nm STEP 5 INJECTOR ZERO PRESSURE HOSE VACUUM FILTER VACUUM SENSOR Remove the plug from the injector and vacuum sensor Unscrew the vacuum sensor by a 5 mm Allen screwdriver and pull...

Страница 23: ...il separator hose back into their positions and fix the air filter box bolts by a 10 mm open end spanner Push the gas hose onto the new injector and insert the injector into the intake socket Use 2 Al...

Страница 24: ...exhaust gas pipe consider replacing the plug in the exhaust gas opening on the exhaust gas pipe upstream of the Power Unit STEP 8 LAMBDA SENSOR Separate the lambda sensor cable from the cable tree at...

Страница 25: ...ompensator including the 2 hose clamps and fix the exhaust gas compensator with the 2 hose clamps by a hose clamp pliers STEP 11 OIL Add oil to the engine Fill a maximum of 40 litres of oil through th...

Страница 26: ...nder Settings Press any key on the user interface to activate the display and enter the menu Move the cursor to Info by using the buttons and press OK on the user interface Press ESC on the user inter...

Страница 27: ...m requires that the boards of all XRGI components must be updated otherwise the XRGI system may malfunc tion Update the heat control PCB of the Q Heat Distributor the central control PCB of the iQ Con...

Страница 28: ...card than an EC POWER Telia SIM card please contact the SIM card provider for the APN address An incorrect APN address causes data transfer problems Move the cursor to Request by using the buttons and...

Страница 29: ...by 1 NOX ADJUST Lambda adjustment increase by 1 When reducing CO and or NOx values it takes a couple of minutes before the change stabilises on your flue gas analyser Only make small adjust ments at a...

Страница 30: ...g for measuring point 4 pcs spark plugs 1 pc oil filter REQUIRED TOOLS Oil suction pump Torque wrench Oil filter spanner 17 mm socket insert Water pump pliers 20 8 mm spark plug wrench Funnel 3 mm All...

Страница 31: ...k plugs and adjust if necessary Standard gap 0 4 0 5 mm Insert the new spark plugs loosely to allow the temperature to balance out between the cylinder head and spark plugs STEP 3 AIR FILTER Loosen th...

Страница 32: ...lter as they could damage it STEP 6 OIL Add oil to the engine Fill a maximum of 30 litres of oil through the filler neck Use a funnel to fill the engine Check the oil level on the dipstick to ensure t...

Страница 33: ...e main menu under Info and in the technician menu under Settings Press any key on the user interface to activate the display and enter the menu Move the cursor to Info by using the buttons and press O...

Страница 34: ...m requires that the boards of all XRGI components must be updated otherwise the XRGI system may malfunc tion Update the heat control PCB of the Q Heat Distributor the central control PCB of the iQ Con...

Страница 35: ...guration may only be used when commissioning new XRGI systems not during the software update of existing XRGI sys tems The data from the XRGI system will now be recovered and visible on the display af...

Страница 36: ...played on all components close the Power Unit and reinstall the rear cover of the Power Unit Recommission the XRGI system by Connecting the Q Heat Distributor to the power supply Opening the gas supp...

Страница 37: ...sensor 1 pc injector 1 pc vacuum filter 1 pc lambda sensor 4 pcs spark plugs 1 pc air filter 1 pc oil filter EXTRA 1 pc Power Wrap 1 pc Rubber plug REQUIRED TOOLS Oil suction pump Flue gas analyser Oi...

Страница 38: ...g insert Use a feeler gauge to check the electrode gap before inserting the new spark plugs and adjust if necessary Standard gap 0 4 0 5 mm Insert the new spark plugs loosely to allow the temperature...

Страница 39: ...ntake socket Fix the injector with the 2 Allen screw by a 5 mm Allen screwdriver Fix the gas hose with the hose clamp on the injector and plug the injector plug back on the injector Replace the engine...

Страница 40: ...ubber seal and tighten the oil filter manually Do not use any tools to fit the oil filter as they could damage it STEP 7 OIL Add oil to the engine Fill a maximum of 50 litres of oil through the filler...

Страница 41: ...e Replace the exhaust gas compensator including the 2 hose clamps and fix the exhaust gas compensator with the 2 hose clamps by a hose clamp pliers STEP 10 LAMBDA SENSOR Separate the lambda sensor cab...

Страница 42: ...e main menu under Info and in the technician menu under Settings Press any key on the user interface to activate the display and enter the menu Move the cursor to Info by using the buttons and press O...

Страница 43: ...m requires that the boards of all XRGI components must be updated otherwise the XRGI system may malfunc tion Update the heat control PCB of the Q Heat Distributor the central control PCB of the iQ Con...

Страница 44: ...guration may only be used when commissioning new XRGI systems not during the software update of existing XRGI sys tems The data from the XRGI system will now be recovered and visible on the display af...

Страница 45: ...by 1 NOX ADJUST Lambda adjustment increase by 1 When reducing CO and or NOx values it takes a couple of minutes before the change stabilises on your flue gas analyser Only make small adjust ments at a...

Страница 46: ...ess 6 Temperature sensor Check the sensor values of the temperature sensors of the Q Heat Distributor in the iQ Control Panel display Verification of the temperatures 1 The XRGI system is started and...

Страница 47: ...hten all terminals in the iQ Control Panel STEP 3 POWER UNIT XRGI 6 9 Power Unit XRGI 15 20 Power Unit POS COMPONENT DESCRIPTION 1 Safety temperature limiter Inspect the safety temperature limiter for...

Страница 48: ...the protection in the power factor corrector for correct function STEP 5 CLEANING POS COMPONENT DESCRIPTION 1 Gas water filter Clean the gas and water filter on the secondary circuit 2 XRGI system com...

Страница 49: ...e menu Move the cursor to Technician by using the buttons and press OK on the user interface Log on In the technician menu move the cursor to Maintenance by using the buttons and press OK on the user...

Страница 50: ...W W W E C P O W E R E U M A I N T E N A N C E I N S T R U C T I O N...

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