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Capitole 40

10 1991.901 G01 002

2. INSTRUCTIONS FOR

INSTALLATION

2.1 GENERAL

2.1.1 Transport and initial checking

TRANSPORT

Three different versions of sections may be supplied
depending upon the space available in the installation area,
namely:

•

Section of one cubicle, fitted with lifting-eyes for
transport. Lifting eyes may be used up to a maximum
weight per cubicle of 600 kgs. In the case of heavier
cubicles the auxiliary transport-frame supplied must be
used.

R

EMARK

When using lifting-eyes the protective cover of the
main busbar compartment should always be fitted.

•

Sections with a maximum of 1.5 m width. In order to
allow transport the units are provided with an angle
section on the top.

•

Sections with a width of a maximum of 3 m. For
transport purposes these cubicles are provided with an
angle section on the top and also a foundation frame.

These sections should be handled using a crane or a fork-
lift truck.

If the cubicles are to be temporarily stored, it is
recommended that they should not be unpacked. The
cubicles ought to be stored in a dry and preferable dust-
free area. Condensation as a result of rapid temperature
changes ought to be avoided.

Checking

After unpacking check the cubicles for any possible transit-
damage and/or whether any apparatus is missing. If the
cubicles have been damaged during transit, contact the
carrier and Eaton Holec in order to have the damage dealt
with.
Copper busbars, withdrawable circuit-breakers and fitting-
materials are always packed separately.

Figure 2-1: Transport of cubicles

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Содержание Holec Capitole 40

Страница 1: ...x 23 7550 AA Hengelo The Netherlands tel 31 74 246 91 11 fax 31 74 246 44 44 e mail holec info eaton com internet www holec com In the event of failure Eaton Electrical Services Systems tel 31 74 246...

Страница 2: ...Administrative data Issue number G01 002 Date of issue 30 09 2008...

Страница 3: ...ring 23 2 2 2 3 Joining the busbars 23 2 2 2 4 Placing the main busbars 25 2 2 2 5 Coupling main busbars 29 2 2 2 6 Fitting the main busbars 32 2 2 2 7 Busbar tee offs 33 2 2 2 8 Closing off the busba...

Страница 4: ...unit removable outgoing units 63 3 4 3 2 Replacing the removable motor starters 64 3 4 3 3 Adding a plug in unit 66 4 TECHNICAL DATA AND SPARE PARTS 70 4 1 TECHNICAL DATA 70 4 1 1 Torque values for e...

Страница 5: ...the user of the product through all the facets of the opera tion for which the product is designed The various possibilities the assembly instructions and applications etc are however non binding serv...

Страница 6: ...ng material fully withdrawable version Outgoing feeders in fixed removable or fully withdrawable versions Figure 1 1 Capitole 40 system Some features of the system are modular design simple operation...

Страница 7: ...ratus can be fitted amounts to a maximum of 2000 mm this being equal to sixteen times the module height of 125 mm Figure 1 3 Height and width dimensions of the cubicles Depth The standard cubicle dept...

Страница 8: ...ble compartment 2 x 125 250 mm wide An exception to the above are cubicles CT2 4 CT3 4 and CT2 6 the first digit of which indicate the width of the cable compartment and the second digit the width of...

Страница 9: ...60439 1 NEN 10439 1 NFC 63 410 NBN C 63 439 BS EN 60439 1 VDE 0660 500 The system meets the highest safety requirements and is KEMA approved 1 2 5 Identification Order number Serial number Supplied by...

Страница 10: ...an angle section on the top Sections with a width of a maximum of 3 m For transport purposes these cubicles are provided with an angle section on the top and also a foundation frame These sections sh...

Страница 11: ...x Cubicle type Weight approx CT3 130 kg CT4D 220 kg 1 CT3D 170 kg CT4D 300 kg 2 CT6DA 400 kg 3 CT4 160 kg CT6DA 410 kg 4 CT4D 220 kg CT6DA 600 kg 5 CT4 2 CT2 4 300 kg T10DA CT4 1100kg 6 CT4 2D CT2 4D...

Страница 12: ...to be used a further 100 mm must be added also by application from panels with trunking auxiliary busbar compartment Distance between the switchboard and wall and between the individual switchboards F...

Страница 13: ...see Figure 2 3 The above does not apply for panels with fixed units Figure 2 4 Back to back installation Back to back installation Where assemblies are installed back to back a space of at least 120...

Страница 14: ...to 2 9 whether the dimensions of the recesses and fixing holes in the floor have been correctly carried out 1 300 mm for cubicles with trunking Figure 2 5 Capitole 40 cubicles without rear extension...

Страница 15: ...r cubicles with trunking Figure 2 6 Capitole 40 cubicles without rear extension and wit cable compartment Opening for cable Entry from the bottom These cubicles are suitable for current transformer co...

Страница 16: ...Capitole 40 16 1991 901 G01 002 1 300 mm for cubicles with trunking Figure 2 7 Capitole 40 cubicles with rear extension 175 mm Opening for cable Entry from the bottom...

Страница 17: ...tole 40 1991 901 G01 002 17 1 300 mm for cubicles with trunking Figure 2 8 Capitole 40 cubicles with rear extension 300 mm A Opening for cable entry from the bottom B Opening for cable entry from the...

Страница 18: ...extension in Figures 2 6 and 2 7 The dimensions in question ought to be included twice when calculating the depth 1 300 mm for cubicles with trunking Figure 2 9 Capitole 40 cubicles of 750 mm depth f...

Страница 19: ...he foundation frame by means of two bolts Gaskets should be applied in the places indicated in Figure 2 10 Place the second cubicle next to the first Place the cubicles together at the bottom without...

Страница 20: ...the cubicle pos 1 Fit the four hexagonal bolts via the inside of the cubicle pos 1 to the front plate pos 2 see Figure 2 12 Refit the earth busbar ATTENTION Changing the position of the coupling nuts...

Страница 21: ...l be exceeded many times over Figure 2 14 To add a cubicle 2 2 2 Fitting the busbar systems Preparation Before fitting the busbars can begin the following ought to be carried out Remove the busbar cov...

Страница 22: ...8 Clamp plate For the fitting of the earth busbar in a cubicle see Figure 2 19 Figure 2 19 Fitting In order to make a tee off from the horizontal earth busbar in the busbar compartment to the vertical...

Страница 23: ...pectively auxiliary wiring There are two types 1 At the back of the main busbar compartment 2 In the duct at the front of the cubicle Auxiliary busbar in main busbar compartment The auxiliary busbars...

Страница 24: ...removed for a length of 1 90 m When making the branches ensure that the wiring is connected to busbars which have the coding Figure 2 24 Auxiliary busbars at the front of the cubicle Joining the auxil...

Страница 25: ...h the outside of the busbar supports Figure 2 27 Connecting of the auxiliary wiring NOTE This does not apply to bus couplers In this case the busbars end at the point where they meet the tee off busba...

Страница 26: ...en connected busbars 10 mm Note From May 1997 all busbar connections will be located at the intersection of two panels when extensions are carried out see Figure 2 41 and 2 28 Figure 2 31 Cubicle CT4...

Страница 27: ...RS Busbar cross section Support distance 375 mm 250 mm 1 phase busbar mm neutral busbar mm Rated short time withstand current kA rms Rated short time withstand current kArms 1 x 25 x 10 1 x 25 x 10 35...

Страница 28: ...lso the place where the busbars finish in the right hand cubicle The maximum clearance between the con nected busbars is 10 mm Note From May 1997 all busbar connections will be located at the intersec...

Страница 29: ...rtment Where for lack of space this is not possible and in the case of extensions the link is made at the point where the two cubicles meet see Figure 2 40 Attention Place an insulating plate in the p...

Страница 30: ...re the busbar supports are normally mounted The connector for parallel busbars consists of two clamping pieces The bottom half contains four press in nuts M12 so that the busbars are clamped together...

Страница 31: ...the busbar coupling both at the top and bottom In addition the busbars should be fitted in such a way that the red sticker is visible when looking from the top see Figure 2 47 After the busbars have...

Страница 32: ...sfer via the fixing bolts Other bolts may not be used The length of the bolts for fixing the busbar supports depends upon the main busbar In order to determine the length of the bolts see table REMARK...

Страница 33: ...bolts Bolthlengths L1 Height of hor busbar 20 30 H height brances Bolthlengths L2 Height of hor busbar 25 30 Torques see par 4 1 1 In the case of a single busbar system the busbars are fitted in the r...

Страница 34: ...the tee off bars are clamped using a hexagonal socket head bolt M12 see Figure 2 50 The length of the clamping bolt is the same as the bolt for single busbar system tee off see table The connections...

Страница 35: ...he stage when the busbar cover can be fitted To begin with the busbar cover on the front side is sealed For each cubicle the busbar cover is attached using two or three clinder head screws M5 Channel...

Страница 36: ...ed directly to the equipment For cubicles designed for more than one outgoing feeder there is a cable compartment on the right hand side or rear closed with a door Cable entry also takes place from be...

Страница 37: ...onnection block by turning the hexagonal socket head bolts to the left until they stop Tighten cables in acc with torque indicated on main connection block Wriggle cable to and for serveral times Re t...

Страница 38: ...push away of the clamping spring Figure 2 59 The terminal code numbers are printed on the side of the housing Fit the auxiliary connection block Attach the auxiliary cable behind the auxiliary connec...

Страница 39: ...tic The LH side wall of the cable compartment is provided with 4 strips for cable support and fixation of the cables see Figure 2 60 In case of a TNS system with 3 pole switching devices the neutral b...

Страница 40: ...door Remark In case of 3 pole switching devices in a TNS or TNC system the neutral or the PEN is connected to the neutral or PEN busbar in the cable compartment Figure 2 61 Plug in unit synthetic scre...

Страница 41: ...y interlocks which have been fitted ought to be disenga ged This can be accomplished by turning the knob or handle to the off position The door can now be opened REMARK In certain cases the knob or ha...

Страница 42: ...t can be removed the switch or the circuit breaker should be switched in the off position The door interlock is now released and the door can be opened In order to remove the draw out unit from the cu...

Страница 43: ...nd ready for operation see Figure 3 5 NOTE By tray s over the width of the compartment 2 locking levers Figure 3 4 Insert draw out unit Figure 3 5 Draw out unit interlocked 3 1 6 Removal of a draw out...

Страница 44: ...contacts to be tested The tray can be moved from the test position to the isolated position by pressing the locking levers and pulling the tray slightly to the front This can only be done when the ma...

Страница 45: ...ontrol voltage circuit using a change over switch Test via the normal control circuit see Figure 3 8 Use of a separate test unit This unit consists of a fixed and a withdrawable part connected by a th...

Страница 46: ...part of the test unit Put the handle or knob on the main circuit interrupting device of the draw out unit to be tested Close the main circuit interrupting device the control circuit is now connected...

Страница 47: ...raw out units Remove the draw out units one by one and check the contents to see whether all primary and secon dary connections are secure Checking the principal and secondary isolating contacts The c...

Страница 48: ...ng frame Remove the end cover of the busbar compartment If extending to the right see par 2 2 2 5 Coupling main busbars If extending to the left fit two busbar support halves remove the busbar support...

Страница 49: ...1 existing cubicle 4 2 panel 2 here to be coupled see Figure 2 43 3 new cubicle 4 new busbar holder In the other cases with the exception of bus couplers the two busbars are coupled at the point divi...

Страница 50: ...or three draw out units into one compartment with one draw out unit see page 51 d Changing a compartment with one draw out unit into a split up compartment with two or three draw out units see page 57...

Страница 51: ...Remove the draw out units in question from the compartment Detach the main and control wiring Remark Starters not exceeding 4kW are connected to the auxiliary connection block inside the motor compart...

Страница 52: ...Capitole 40 52 1991 901 G01 002 Remove the screening plate between the cable and draw out unit compartment Figure 3 15 Remove the partition or partitions Figure 3 16...

Страница 53: ...on blocks including the fitting components from the dividingplate Unscrew the fixing bolts of the terminal strips Remove the terminal blocks with auxiliary connection blocks and the wiring from the co...

Страница 54: ...the isolatingcontacts A The rear structure can now be turned over to the right B roll over C and removed from the compartment Figure 3 19 Mount one of the profile sections a in the middle of the divi...

Страница 55: ...1991 901 G01 002 55 Position one of the removed auxiliary connection blocks on the right towards the front of the compartment Figure 3 21 Position the main connection block Fit the compartment door F...

Страница 56: ...tole 40 56 1991 901 G01 002 Connect the main and control wiring Figure 3 23 Fit the screening plate between the cable and the draw out unit compartment Position the daw out unit Close the door Figure...

Страница 57: ...t unit into a split up compartment with two or three draw out units Remove the draw out unit from the compartment Remove the screening plate between the cable and draw out unitcompartment Figure 3 1 F...

Страница 58: ...Capitole 40 58 1991 901 G01 002 Remove the main connection block Figure 3 27 Remove the auxiliary connection block Figure 3 28...

Страница 59: ...40 1991 901 G01 002 59 Remove the profile section and the drawer locking washer Figure 3 29 Position the rear structure in the compartment and slide it in the isolating contacts Tighten the bolts Fig...

Страница 60: ...Capitole 40 60 1991 901 G01 002 Fit the profile sections Figure 3 31 Fit the terminal blocks with the auxiliary connection blocks and the wiring Tighten the respective bolts Figure 3 32...

Страница 61: ...he cable and draw out unit compartment Figure 3 34 Connect the main and control wiring Remark Starters not exceeding 4kW are connected to the auxiliary connection block inside the motor compartment or...

Страница 62: ...Capitole 40 62 1991 901 G01 002 Place the draw out units into position Figure 3 35...

Страница 63: ...partment Loosen the plug in unit s captive fixing bolts Remove the plug in unit REMARK With removed plug in unit the distribution busbars are IP20 screened by an insulation plate Figure 3 36 plug in u...

Страница 64: ...nel are now only connected to the plug in unit Loosen the plug in adapter captive fixing bolts and remove any other fixing bolts if present Remove from the compartment the plug in unit including the a...

Страница 65: ...he bundle clips Push the interlock cams of the operating panel s inwards and push the panel s out of the door see Figure 3 40 Turn each panel and push it through the opening in the door and back into...

Страница 66: ...t door 3 4 3 3 Adding a plug in unit Panels that have empty spare compartments allow for the subsequent addition of plug in units Such spare compartments have a blind door and a shielding plate at the...

Страница 67: ...on socket head screws from the hinges Open the cable compartment door and remove the shielding plate from the spare compartment concerned Place the extension unit in the spare compartment Ensure that...

Страница 68: ...der described above for removing the blind door the new door and its corresponding lead through should be ordered together with the plug in unit N B Bridge the hinge with a Litz wire Turn each operati...

Страница 69: ...removing the blind door the new door and its corresponding lead through should be ordered together with the plug in unit N B Bridge the hinge with a Litz wire Figure 3 45 Turn each operating panel in...

Страница 70: ...hexagonal bolts Quality minimum 5 6 Thread diameter M3 M3 5 M4 M5 M6 M8 M10 M12 M16 Spanner width sw10 sw13 sw17 sw19 sw24 Assembly torque Nm 7 0 14 0 28 0 40 0 60 0 Checking torque Nm 6 0 11 9 23 8 3...

Страница 71: ...head Quality minimum 8 8 Thread diameter M3 M3 5 M4 M5 M6 M8 M10 M12 M16 Spanner width Assembly torque Nm 7 0 9 0 20 0 40 0 Checking torque Nm 6 0 7 7 17 0 34 0 Connections using tread roll bolts sel...

Страница 72: ...tion is made to terminals located in the cable compartment 1 The connection range of the respective terminals is main current maximum 10 mm2 auxiliary current maximum 2 5 mm2 A maximum of twenty 2 5 m...

Страница 73: ...024 799 4 7 Channel section 2374 162 1 8 Gasket rubber strip 15x4 3973 214 1 9 End cover of wiring duct 2374 943 1 10 Cover cap of wiring duct 10 width 3 2374 928 1 10 width 4 2374 929 1 10 width 5 23...

Страница 74: ...Capitole 40 74 1991 901 G01 002 Figure 4 1...

Страница 75: ...M5x10 large head 3071 643 3 4 Serrated washer M5 3082 060 3 5 Hinge pin 3374 348 3 6 Hinge bracket 3370 808 3 7 Crosshead screw M5x8 3071 818 3 Fixing material for doors of outgoing feeders see above...

Страница 76: ...Capitole 40 76 1991 901 G01 002 Figure 4 2...

Страница 77: ...e 4 3 IP31 uitvoering position description part number CT2 4 CT3 4 CT2 6 quantity 12 Hinge bracket 2439 714 1 Dividing plate 13 Hinge bracket Upper 2439 720 1 Lower 2373 589 1 Pin with head 2488 190 1...

Страница 78: ...Capitole 40 78 1991 901 G01 002 Figure 4 3...

Страница 79: ...2071 909 2 3 Hexagonal socket head bolt M8x120 busbar 50x10 2071 910 2 3 Hexagonal socket head bolt M8x150 busbar 75x10 2071 911 2 3 Hexagonal socket head bolt M8x170 busbar 100x10 2071 912 2 3 Hexag...

Страница 80: ...Capitole 40 80 1991 901 G01 002 Figure 4 4 Busbar mm Part number 35x10 2374 763 50x10 2374 764 75x10 2374 765 100x10 2374 766 120x10 2374 767...

Страница 81: ...3076 173 2 4 Hexagonal head bolt M6x40 3076 198 2 5 Nut cap 3372 216 2 Coupling of main busbars single bar uninsulated 6 Top half of the clamping piece 2010 540 1 7 Bottom half of the clamping piece...

Страница 82: ...Capitole 40 82 1991 901 G01 002 Figure 4 5 Figure 4 6...

Страница 83: ...10 3071 644 4 4 Hexagonal socket head bolt M12x70 busbar 35x10 3071 630 4 4 Hexagonal socket head bolt M12x80 busbar 50x10 3071 645 4 4 Hexagonal socket head bolt M12x110 busbar 75x10 3071 666 4 4 Hex...

Страница 84: ...Capitole 40 84 1991 901 G01 002 Figure 4 7...

Страница 85: ...t head bolt M12x110 3071 666 1 5 Hexagonal socket head bolt M12x120 3071 728 1 5 Hexagonal socket head bolt M12x130 3071 667 1 5 Hexagonal socket head bolt M12x140 3071 735 1 5 Hexagonal socket head b...

Страница 86: ...Capitole 40 86 1991 901 G01 002 Figure 4 8...

Страница 87: ...in connection block 250 A UV 2375 819 1 3 Main connection block 250 A WN 2375 820 1 3 Main connection block 315 A UV 2375 821 1 3 Main connection block 315 A WN 2375 822 1 3 Main connection block 630...

Страница 88: ...Capitole 40 88 1991 901 G01 002 Figure 4 9...

Страница 89: ...1 2 Busbar cover for branding off below 2372 006 1 3 Busbar cover blind 2372 007 1 4 Thread roll bolt M5x15 3076 945 2 5 T bolt M8x70 3374 032 4 5 T bolt M10x70 3374 033 4 5 T bolt M10x100 3374 056 4...

Страница 90: ...Capitole 40 90 1991 901 G01 002 Figure 4 10...

Страница 91: ...002 91 CABLE COMPARTMENT see Figure 4 11 position description part number quantity 1 Fastening strip for cables 2373 250 1 2 20 cylinder head screws M6x10 2371 173 1 3 Connection for the earth busbar...

Страница 92: ...Capitole 40 92 1991 901 G01 002 Figure 4 11...

Страница 93: ...k in version without screws 2375 200 1 3 Fixing bracket for auxiliary wiring 2374 066 1 4 Dividing plate with 1 profile section 2374 036 1 4 Dividing plate with 1 profil section 2374 895 1 4 Dividing...

Страница 94: ...Capitole 40 94 1991 901 G01 002 Figure 4 12...

Страница 95: ...escription part number quantity 1 Auxiliary plug 2375 201 1 2 Lever 2374 042 1 3 Locking device side catch 2374 041 1 4 Bolt screw 2079 417 5 Spring washer M5 3082 502 6 Nut M5 3081 715 7 Partition fo...

Страница 96: ...Capitole 40 96 1991 901 G01 002 Figure 4 13...

Страница 97: ...Capitole 40 1991 901 G01 002 97 APPENDIX 1 EU DECLARATION OF CONFORMITY...

Страница 98: ...Capitole 40 98 1991 901 G01 002 APPENDIX 2 KEMA TEST REPORT...

Страница 99: ...Capitole 40 1991 901 G01 002 99...

Страница 100: ...Capitole 40 100 1991 901 G01 002 APPENDIX 3 LLOYD S CERTIFICATE...

Страница 101: ...Capitole 40 1991 901 G01 002 101...

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