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7

Instruction Booklet 

IB48050

Effective September 2012

Instructions for installation,

operation, and maintenance of the

AMPGARD 15 kV, 300A vacuum starter

eaton Corporation

 www.eaton.com

Low voltage control

The low voltage control compartment is located in a steel pocket in 

the medium voltage door . A low voltage door with up to four device 

panels provides access to the low voltage compartment with the 

medium voltage door closed . The low voltage compartment swings 

out of the way with the medium voltage door as it is opened, 

allowing access to the isolation switch, fuses, main contactor,  

and other starter components that are mounted behind the  

low voltage compartment .
A row of control terminal blocks is provided on the left side of the 

controller . They can be accessed by opening the low voltage door . 

The blocks are fixed mounted and remain in place when the medium 

voltage door is opened . Refer to 

Figure 11

 and 

Figure 12

 for details .

Figure 11. LV Terminal Blocks, MV Door Open

Figure 12. LV Terminal Blocks, LV Door Open

A test plug and receptacle are typically supplied inside the low 

voltage section . The receptacle is wired to the secondary of the 

controller control power transformer . Test power can be used to 

energize the control circuit by removing the plug from the receptacle 

and using a standard extension cord to energize the plug . Refer to 

Figure 13

 for specific location .

Test Plug

Figure 13. LV Compartment with Test Plug

m

 Danger

Do not connect test power to the starter control circuit 

without removing the plug from the receptacle. failure to Do 

so will result in a back-feeD conDition on the control power 

transformer, which will generate high voltage insiDe the 

controller with the isolation Device open. high voltage can 

cause severe injury or Death.

Current transformers

A three-phase CT is provided as standard on all starters . The 

standard mounting location for the CT is under the motor load 

connection assembly . The three CTs in the assembly are provided 

with the proper ratio and output burden to work properly with the 

overload relay supplied in the control compartment .

Three-Phase  

CT

Figure 14. Standard CT Mounting

Содержание AMPGARD

Страница 1: ...Installation 8 Handling 8 Storage 8 Mounting 8 Bus splicing 8 Power connections 8 Motor load cable termination 9 Control connections 9 Setting of adjustable protective devices 10 Pre startup checks 1...

Страница 2: ...of each controller Contained on this nameplate are the controller type and ratings as required by industry standards Also contained on this nameplate is the factory s general order number This number...

Страница 3: ...age Tripping burden 24 Vdc 48 and 96 Vdc 110 and 220 Vac 250 000 operations 24 48 96V 110 220V 50 60 Hz 80 rated coil voltage 1200 VA 400 VA 500 VA Ratings are based on full voltage starting of standa...

Страница 4: ...operated In the open position the switch isolates medium voltage from the main controller compartment allowing access to the controller for inspection and maintenance For standard applications the is...

Страница 5: ...in the isolating position See Figure 5 for location of barber poles The use of a flashlight will help in verifying the position of the barber poles Grounding Fingers 3 Barber Poles Indicating Shutter...

Страница 6: ...h the switch operating mechanism The second door must be closed before the main door is closed Both doors must be closed before the switch operator can be moved to the closed position Note N Attemptin...

Страница 7: ...Door Open Figure 12 LV Terminal Blocks LV Door Open A test plug and receptacle are typically supplied inside the low voltage section The receptacle is wired to the secondary of the controller control...

Страница 8: ...actory before shipment However vibration and mechanical stresses imposed by transit and installation can adversely affect mechanical interlocks and other adjustments therefore a final inspection is es...

Страница 9: ...shover at the load connections Motor Load Connections Figure 16 Motor Load Connections Shown With Optionally Supplied Lugs Removable Phase Barriers Figure 17 Close Up Motor Load Connections MV Conduit...

Страница 10: ...are connected per the Eaton drawings This is particularly essential in this class of equipment as the fuse ratings current transformers and overload protection are based on the characteristics of the...

Страница 11: ...d as follows Isolate and lock out all incoming power sources Open the isolation switch Open the medium voltage door Verify that the mechanical interlocks between the contactor and the handle mechanism...

Страница 12: ...ied Blown Fuse Indicator Figure 24 Blown Fuse Indicator Fuses can be removed by loosening the four nuts that secure the fuses to their mounting studs on the lower portion of the copper plate The phase...

Страница 13: ...y in both directions with an increase in resistance as the stabs engage the controller line fingers Inspect for any signs of mechanical wear or overheating To withdraw the removable portion 1 Remove t...

Страница 14: ...bus connections checked for tightness Remove the polyester barrier mounted immediately below the switch for access to the vertical bus connections refer to Figure 33 Verify the operation of the shutte...

Страница 15: ...back of the door preventing the door from opening with the switch closed In the unlikely event the switch malfunctions and cannot be opened it will be necessary to drill out the welds to allow access...

Страница 16: ...rved Printed in USA Publication No IB48050 Z12716 September 2012 Eaton is a registered trademark of Eaton Corporation All other trademarks are property of their respective owners Instruction Booklet I...

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