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4

Instruction Booklet 

IB48050

Effective September 2012

Instructions for installation,

operation, and maintenance of the

AMPGARD 15 kV, 300A vacuum starter

eaton Corporation

 www.eaton.com

Isolation Switch

Main Fuses

Isolation Switch 

Operating Handle

Main Contactor

CPT/PT Primary Fuses

CPT

PTs

Figure 3. Medium Voltage  Compartment

m

 caution

main fuses weigh 44 pounDs for the 400a-15bhcls-400.

Low voltage components

The low voltage components consisting of a protective relay, 

interposing relay, test power circuit, terminal blocks, and optional 

equipment are mounted in the low voltage control compartment 

located on the front of the controller medium voltage door . The low 

voltage compartment is fabricated from steel sheets to provide 

isolation from the medium voltage components mounted behind the 

low voltage compartment . A window is provided in the low voltage 

compartment to allow the user to view the position of the isolation 

switch before entering the medium voltage compartment . See 

section on Isolation Switch for further details .

Figure 4. Low Voltage  Compartment

Isolation switch

The controller isolation switch is a non-loadbreak device .  

Mechanical and electrical interlocks are provided to ensure that the 

main contactor is de-energized before the switch can be operated . 

In the open position, the switch isolates medium voltage from the 

main controller compartment, allowing access to the controller for 

inspection and maintenance . For standard applications, the isolation 

switch includes ground fingers that ground the line side of the 

power fuses when the switch is in the open position .

m

 Danger

ampgarD controllers are sometimes energizeD by a back-feD 

conDition that allows the meDium voltage compartment to  

be energizeD with the isolation switch in the open position. 

stuDy the plant single-line Diagrams to make certain that  

no back-feeD situation exists before entering the meDium 

voltage compartment. 

 

all power sources must be isolateD anD lockeD out before 

servicing the equipment. 

 

for applications where the controller is back feD,  

the grounDing fingers shoulD be removeD from the 

isolation switch.

The switch consists of a fixed rear portion and a removable front 

portion . Refer to 

Figure 6

 and 

Figure 7

 . The fixed portion includes 

the controller line fingers and a moveable shutter that isolates the 

line fingers when the switch is in the open position . The removable 

portion is operated by a handle mechanism that extends through the 

controller medium voltage door . With the handle in the up position, 

the switch is closed, and medium voltage is available for connection 

to the controller load . With the handle in the down position, the 

switch is open, and medium voltage is isolated from the controller 

and the controller load .

Содержание AMPGARD

Страница 1: ...Installation 8 Handling 8 Storage 8 Mounting 8 Bus splicing 8 Power connections 8 Motor load cable termination 9 Control connections 9 Setting of adjustable protective devices 10 Pre startup checks 1...

Страница 2: ...of each controller Contained on this nameplate are the controller type and ratings as required by industry standards Also contained on this nameplate is the factory s general order number This number...

Страница 3: ...age Tripping burden 24 Vdc 48 and 96 Vdc 110 and 220 Vac 250 000 operations 24 48 96V 110 220V 50 60 Hz 80 rated coil voltage 1200 VA 400 VA 500 VA Ratings are based on full voltage starting of standa...

Страница 4: ...operated In the open position the switch isolates medium voltage from the main controller compartment allowing access to the controller for inspection and maintenance For standard applications the is...

Страница 5: ...in the isolating position See Figure 5 for location of barber poles The use of a flashlight will help in verifying the position of the barber poles Grounding Fingers 3 Barber Poles Indicating Shutter...

Страница 6: ...h the switch operating mechanism The second door must be closed before the main door is closed Both doors must be closed before the switch operator can be moved to the closed position Note N Attemptin...

Страница 7: ...Door Open Figure 12 LV Terminal Blocks LV Door Open A test plug and receptacle are typically supplied inside the low voltage section The receptacle is wired to the secondary of the controller control...

Страница 8: ...actory before shipment However vibration and mechanical stresses imposed by transit and installation can adversely affect mechanical interlocks and other adjustments therefore a final inspection is es...

Страница 9: ...shover at the load connections Motor Load Connections Figure 16 Motor Load Connections Shown With Optionally Supplied Lugs Removable Phase Barriers Figure 17 Close Up Motor Load Connections MV Conduit...

Страница 10: ...are connected per the Eaton drawings This is particularly essential in this class of equipment as the fuse ratings current transformers and overload protection are based on the characteristics of the...

Страница 11: ...d as follows Isolate and lock out all incoming power sources Open the isolation switch Open the medium voltage door Verify that the mechanical interlocks between the contactor and the handle mechanism...

Страница 12: ...ied Blown Fuse Indicator Figure 24 Blown Fuse Indicator Fuses can be removed by loosening the four nuts that secure the fuses to their mounting studs on the lower portion of the copper plate The phase...

Страница 13: ...y in both directions with an increase in resistance as the stabs engage the controller line fingers Inspect for any signs of mechanical wear or overheating To withdraw the removable portion 1 Remove t...

Страница 14: ...bus connections checked for tightness Remove the polyester barrier mounted immediately below the switch for access to the vertical bus connections refer to Figure 33 Verify the operation of the shutte...

Страница 15: ...back of the door preventing the door from opening with the switch closed In the unlikely event the switch malfunctions and cannot be opened it will be necessary to drill out the welds to allow access...

Страница 16: ...rved Printed in USA Publication No IB48050 Z12716 September 2012 Eaton is a registered trademark of Eaton Corporation All other trademarks are property of their respective owners Instruction Booklet I...

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