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Instruction Booklet 

IB48050

Effective September 2012

Instructions for installation,

operation, and maintenance of the

AMPGARD 15 kV, 300A vacuum starter

eaton Corporation

 www.eaton.com

m

 Danger

reaD anD unDerstanD this manual in its entirety before 

installing or operating controller. installation, aDjustment, 

repair anD maintenance of these controllers must be 

performeD by qualifieD personnel. a qualifieD person is  

one who is familiar with the construction anD operation  

of this equipment anD the hazarDs involveD.

introduction

This instruction book is intended to cover the handling, installation, 

operation, and maintenance of AMPGARD

T

 300A, 15 kV starters  

and associated equipment . The function of these controllers is  

to start, stop, and protect medium voltage motors, transformers, 

and other loads . Controllers may be of full voltage, reduced voltage 

reactor, reduced voltage autotransformer, or two-speed type .  

They may control induction or synchronous machines, and may  

be non-reversing or reversing .
While this instruction book is dedicated primarily to full-voltage 

starting, the other applications listed are an expansion of the 

principles identified in this book . This book does not purport to  

cover all possible contingencies, variations, and details that may 

arise during operation or maintenance of this equipment .
If further information is desired regarding this product, contact  

your local Eaton sales office .

Figure 1. 15 kV Starter with Incoming Cable Section

identification

A rating nameplate is located on the door of each controller . 

Contained on this nameplate are the controller type and ratings as 

required by industry standards . Also contained on this nameplate 

is the factory’s general order number . This number should be given 

to the Eaton sales office if a question should arise concerning the 

equipment or if renewal parts are required . Refer to 

Figure 2

 for 

typical location of rating nameplates .

Medium 

Voltage 

Door

Rating 

Nameplate

Low  

Voltage 

Door

Figure 2. Starter with Rating Nameplate

m

 Danger

exceeDing the nameplate ratings of an ampgarD controller 

may cause equipment Damage, severe injury, or Death.

Do not apply an AMPGARD controller beyond its nameplate ratings .

Description

Controller

The AMPGARD 300A, 15 kV controller consists of a non-loadbreak 

isolation switch, medium voltage current limiting fuses, one or 

more Type SL 15 kV vacuum-break contactors, a set of current 

transformers, plus control and protection devices . The isolating 

switch has a limited make and break rating, suitable only for closing 

and opening limited transformer magnetizing currents . The controller 

is designed to start, stop, and protect a three-phase medium voltage 

motor within the ratings shown in 

Table 1 

and

 Table  2

 . The controller 

may also be used to switch transformer windings as shown . For 

applications other than those indicated, consult the factory . Each 

AMPGARD controller occupies all or a portion of a steel structure 

that may also enclose a horizontal bus system to distribute power  

to two or more sections and a vertical bus system to connect 

individual starters to the horizontal bus . The controllers are 

configured for full-voltage or reduced voltage starting, reversing  

or non-reversing, in single-speed or two-speed applications .

Содержание AMPGARD

Страница 1: ...Installation 8 Handling 8 Storage 8 Mounting 8 Bus splicing 8 Power connections 8 Motor load cable termination 9 Control connections 9 Setting of adjustable protective devices 10 Pre startup checks 1...

Страница 2: ...of each controller Contained on this nameplate are the controller type and ratings as required by industry standards Also contained on this nameplate is the factory s general order number This number...

Страница 3: ...age Tripping burden 24 Vdc 48 and 96 Vdc 110 and 220 Vac 250 000 operations 24 48 96V 110 220V 50 60 Hz 80 rated coil voltage 1200 VA 400 VA 500 VA Ratings are based on full voltage starting of standa...

Страница 4: ...operated In the open position the switch isolates medium voltage from the main controller compartment allowing access to the controller for inspection and maintenance For standard applications the is...

Страница 5: ...in the isolating position See Figure 5 for location of barber poles The use of a flashlight will help in verifying the position of the barber poles Grounding Fingers 3 Barber Poles Indicating Shutter...

Страница 6: ...h the switch operating mechanism The second door must be closed before the main door is closed Both doors must be closed before the switch operator can be moved to the closed position Note N Attemptin...

Страница 7: ...Door Open Figure 12 LV Terminal Blocks LV Door Open A test plug and receptacle are typically supplied inside the low voltage section The receptacle is wired to the secondary of the controller control...

Страница 8: ...actory before shipment However vibration and mechanical stresses imposed by transit and installation can adversely affect mechanical interlocks and other adjustments therefore a final inspection is es...

Страница 9: ...shover at the load connections Motor Load Connections Figure 16 Motor Load Connections Shown With Optionally Supplied Lugs Removable Phase Barriers Figure 17 Close Up Motor Load Connections MV Conduit...

Страница 10: ...are connected per the Eaton drawings This is particularly essential in this class of equipment as the fuse ratings current transformers and overload protection are based on the characteristics of the...

Страница 11: ...d as follows Isolate and lock out all incoming power sources Open the isolation switch Open the medium voltage door Verify that the mechanical interlocks between the contactor and the handle mechanism...

Страница 12: ...ied Blown Fuse Indicator Figure 24 Blown Fuse Indicator Fuses can be removed by loosening the four nuts that secure the fuses to their mounting studs on the lower portion of the copper plate The phase...

Страница 13: ...y in both directions with an increase in resistance as the stabs engage the controller line fingers Inspect for any signs of mechanical wear or overheating To withdraw the removable portion 1 Remove t...

Страница 14: ...bus connections checked for tightness Remove the polyester barrier mounted immediately below the switch for access to the vertical bus connections refer to Figure 33 Verify the operation of the shutte...

Страница 15: ...back of the door preventing the door from opening with the switch closed In the unlikely event the switch malfunctions and cannot be opened it will be necessary to drill out the welds to allow access...

Страница 16: ...rved Printed in USA Publication No IB48050 Z12716 September 2012 Eaton is a registered trademark of Eaton Corporation All other trademarks are property of their respective owners Instruction Booklet I...

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