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Eaton 93E External Battery Cabinet Installation Manual P-164000057—Rev 05

Figure 28. 93E 60 EBC Schematic

TB2

CB1

DC IN

TBG

GND

MID

60 EBC

LEGEND

Factory Wiring

Customer Wiring

Half Battery

String

UPS DC

To UPS external battery

input or (if applicable)

EBC 2 DC IN terminals

From EBC 2 UPS DC

terminals(if applicable)

From UPS or (if

applicable) EBC 2 ground

To EBC 2 ground (if

applicable)

93E

Onelines and Schematics

Содержание 93E 30EBC

Страница 1: ...p n P 164000057 Revision 05 30EBC and 60EBC Installation Manual Eaton 93E External Battery Cabinet...

Страница 2: ...e reproduced in any way without the express written approval of Eaton IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during i...

Страница 3: ...Installation Plan 9 3 3 Preparing the Site 9 3 3 1 Environmental and Installation Considerations 9 3 3 2 EBC Power Wiring Preparation 17 3 4 Battery Type 18 3 5 Inspecting and Unpacking the EBC 19 3 6...

Страница 4: ...6 3 Recycling the Used Batteries 48 6 4 Maintenance Training 48 7 7 P Pr ro od du uc ct t S Sp pe ec ciif fiic ca at tiio on ns s 4 49 9 7 1 Model Numbers 49 7 2 Specifications 49 7 2 1 Battery Specif...

Страница 5: ...Locations Front Views with Doors Removed 21 Figure 12 Removing the Front Shipping Bracket 93E 30EBC 24 Figure 13 Removing the Rear Shipping Bracket 93E 30EBC 25 Figure 14 Installing the Pallet Extensi...

Страница 6: ...vi Eaton 93E External Battery Cabinet Installation Manual P 164000057 Rev 05 List of Figures...

Страница 7: ...s Table 1 EBC Cabinet Weights 10 Table 2 EBC Cabinet Clearances 10 Table 3 External Power Wiring Requirements for the Eaton 93E 30EBC and 60EBC 17 Table 4 External Power Cable Terminations for the Eat...

Страница 8: ...viii Eaton 93E External Battery Cabinet Installation Manual P 164000057 Rev 05 List of Tables...

Страница 9: ...two EBCs per UPS may be used to meet application runtime needs The cabinets match the UPS cabinet in style and color Mechanical lugs located at the back of the cabinet reduce installation time and rem...

Страница 10: ...de ell C Co on nf fiig gu ur ra at tiio on ns s The following model configurations are available 93E 30EBC Contains two or three battery strings to be used with the 93E 30 kVA UPS Up to two EBCs with...

Страница 11: ...Eaton 93E External Battery Cabinet Installation Manual P 164000057 Rev 05 3 Figure 2 Eaton 93E 30 kVA UPS and Two Eaton 93E 30EBCs UPS EBC 1 EBC 2 Introduction...

Страница 12: ...pply to the UPS system being installed or operated 1 1 5 5 C Co on nv ve en nt tiio on ns s U Us se ed d iin n T Th hiis s M Ma an nu ua all This manual uses these type conventions Bold type highlight...

Страница 13: ...mation RISK OF ELECTRIC SHOCK Observe the warning associated with the risk of electric shock symbol CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such a...

Страница 14: ...oes not answer Please call the Customer Reliability Center at United States 1 800 843 9433 Canada 1 800 461 9166 ext 260 All other countries Call your local service representative Please use the follo...

Страница 15: ...risk of fire or electric shock install this UPS in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 30 C 86 F Do not operate...

Страница 16: ...system close to gas or electric heat sources Lead acid batteries can present a risk of fire because they generate hydrogen gas Do not smoke when near batteries Do not cause flame or spark in battery...

Страница 17: ...g installed Use the procedures and illustrations in this section to create a logical plan for installing the EBC This section contains the following information Physical features and requirements incl...

Страница 18: ...Cabinet Clearances From Top of Cabinet 304 8 mm 12 working space From Front of Cabinet 914 4 mm 36 working space From Back of Cabinet 914 4 mm 36 working space From Right Side of Cabinet None Required...

Страница 19: ...ery Cabinet Installation Manual P 164000057 Rev 05 11 Figure 4 93E 30EBC Cabinet Dimensions Front Right Side and Rear Views Front View Side View Rear View Dimensions are in millimeters inches Installa...

Страница 20: ...93E External Battery Cabinet Installation Manual P 164000057 Rev 05 Figure 5 93E 30EBC Dimensions Top and Bottom Views Dimensions are in millimeters inches Bottom View Top View Installation Plan and U...

Страница 21: ...4000057 Rev 05 13 Figure 6 93E 30EBC Center of Gravity CG B A C Dimensions are in millimeters inches Center of Gravity see Figure 6 A B C EBC with 2 strings 504 20 0 430 17 0 228 9 0 EBC with 3 string...

Страница 22: ...attery Cabinet Installation Manual P 164000057 Rev 05 Figure 7 93E 60EBC Cabinet Dimensions Front Right Side and Rear Views Dimensions are in millimeters inches Front View Side View Rear View Installa...

Страница 23: ...External Battery Cabinet Installation Manual P 164000057 Rev 05 15 Figure 8 93E 60EBC Dimensions Top and Bottom Views Bottom View Top View Dimensions are in millimeters inches Installation Plan and U...

Страница 24: ...64000057 Rev 05 Figure 9 93E 60EBC Center of Gravity B CG B C A Dimensions are in millimeters inches Center of Gravity see Figure 9 A B C EBC with 4 strings 690 27 2 406 16 0 392 15 4 EBC with 6 strin...

Страница 25: ...DC voltage at rated battery current Refer to NEC Article 250 and local codes for proper grounding practices Battery voltage is computed at 2 volts per cell as defined by Article 480 of the NEC Rated...

Страница 26: ...DC input overcurrent protection and disconnect switch for the remote battery location is to be provided by the user Table 5 lists the maximum rating for continuous duty rated circuit breakers satisfyi...

Страница 27: ...erify that the forklift or pallet jack is rated to handle the weight of the cabinet see Table 3 1 for cabinet weight 2 Use a forklift or pallet jack to move the packaged cabinet to the installation si...

Страница 28: ...ure 10 Eaton 93E 30EBC and Eaton 93E 60EBC as Shipped on Pallet 93E 30EBC 93E 60EBC 3 3 6 6 B Ba at tt te er ry y B Br re ea ak ke er r L Lo oc ca at tiio on n Figure 11 shows the location of the batt...

Страница 29: ...et Installation Manual P 164000057 Rev 05 21 Figure 11 Eaton 93E 30EBC and Eaton 93E 60EBC Battery Breaker Locations Front Views with Doors Removed 93E 30EBC 93E 60EBC Battery Breaker Battery Breaker...

Страница 30: ...22 Eaton 93E External Battery Cabinet Installation Manual P 164000057 Rev 05 Installation Plan and Unpacking...

Страница 31: ...y CAUTION Do not tilt cabinet more than 10 from vertical Lift the cabinets only with a forklift or damage may occur NOTE 1 The EBC uses inline wheels not swivel casters When moving the EBC move the ca...

Страница 32: ...acket Pallet 4 Remove four bolts securing the front shipping bracket to the cabinet and four bolts securing the bracket to the pallet see Figure 12 Remove the front shipping bracket If installing the...

Страница 33: ...let jack between the supports on the bottom of the pallet to lift the pallet by approximately 3 mm 1 8 and remove the skid see Figure 13 Figure 13 Removing the Rear Shipping Bracket 93E 30EBC Shipping...

Страница 34: ...e pallet tilts continue rolling the cabinet down the pallet until the cabinet is clear of the pallet Figure 14 Installing the Pallet Extension Plate 93E 30EBC Pallet Extension Plate installed for unlo...

Страница 35: ...en the supports on the bottom of the pallet see Figure 9 for the EBC cabinet center of gravity measurements 2 Open the front door see Figure 15 by lifting the latch from the bottom and turning to the...

Страница 36: ...e cabinet as possible 13 Roll the EBC to the final installation location on the right side of the UPS cabinet making sure the doors are flush with each other NOTE Use leveling feet only to lock the ca...

Страница 37: ...Mounting Bolts 4 places front 4 places rear Front Support Skid Mounting Bolts 4 places front 4 places rear 4 4 3 3 I In ns st ta alllliin ng g P Po ow we er r T Te er rm miin na all C Co ov ve er r B...

Страница 38: ...uit and if a second EBC is being installed for the DC input conduit 4 Using the hardware provided install the terminal cover base to the back panel of the EBC using the existing cabinet screw holes se...

Страница 39: ...Ex xt te er rn na all P Po ow we er r W Wiir riin ng g NOTE Wiring can be installed using conduit between cabinets or by routing wiring through the power terminal cover base wiring channels To install...

Страница 40: ...wiring access information and terminal locations See paragraph 3 3 2 EBC Power Wiring Preparation Table 3 and Table 4 for wiring and termination requirements 10 Connect the positive and negative power...

Страница 41: ...ery cables positive negative and ground through the EBC 1 power terminal cover base wiring channel see Figure 22 to the DC IN and ground terminal blocks on EBC 1 See Figure 18 or Figure 20 for wiring...

Страница 42: ...34 Eaton 93E External Battery Cabinet Installation Manual P 164000057 Rev 05 Figure 18 DC Power Terminal Locations 93E 30EBC Ground Terminals DC Input and Output Terminals and Installation...

Страница 43: ...Installation Manual P 164000057 Rev 05 35 Figure 19 DC Power Terminal Detail 93E 30EBC Ground Terminals UPS DC DC output to UPS or EBC 1 UPS DC DC output to UPS or EBC 2 DC In DC input from EBC 2 DC I...

Страница 44: ...36 Eaton 93E External Battery Cabinet Installation Manual P 164000057 Rev 05 Figure 20 DC Power Terminal Locations 93E 60EBC Ground Terminals DC Input and Output Terminals and Installation...

Страница 45: ...Installation Manual P 164000057 Rev 05 37 Figure 21 DC Power Terminal Detail 93E 60EBC Ground Terminals UPS DC DC output to UPS or EBC 1 UPS DC DC output to UPS or EBC 2 DC In DC input from EBC 2 DC I...

Страница 46: ...d UPS Power Terminal Cover Base Wiring Channel EBC Power Terminal Cover Base Wiring Channel UPS Power Terminal Cover Base Wiring Channel 93E 30EBC 93E 30 kVA UPS NOTE The 93E 30EBC and 93E 30 kVA UPS...

Страница 47: ...ight Side Installed Power Terminal Cover Top Installed Power Terminal Cover Left Side Installed 93E 30EBC NOTE 1 The 93E 30EBC is shown However the 93E 60EBC installation is identical NOTE 2 Do not in...

Страница 48: ...installation is identical NOTE 2 Do not install the Power Terminal Cover Left and or Right Side covers if wiring adjacent cabinets using the power terminal base wiring channel 4 4 5 5 I In niit tiia...

Страница 49: ...have been completed NOTE The Installation Checklist MUST be completed prior to starting the UPS system for the first time 4 4 7 7 I In ns st ta alllla at tiio on n C Ch he ec ck klliis st t o All pac...

Страница 50: ..._______________________ _________________________________________________________________________ _________________________________________________________________________ ____________________________...

Страница 51: ...25 EBC Internal Oneline Battery Strings BatteryBreaker DC IN 93E30EBC 60EBC Tie Point Tie Point UPS DC From EBC 2 UPS DC terminals if applicable To UPS external battery input or if applicable EBC 2 DC...

Страница 52: ...B2 MID B3 B A 1 2 UPS DC 1 2 TBG GND B A 1 2 DC IN LEGEND Factory Wiring Customer Wiring Half Battery String MID MID 93E 30 EBC To UPS external battery input or if applicable EBC 2 DC IN terminals Fro...

Страница 53: ...DC IN 1 1 2 2 A B 1 1 2 2 A B 1 2 TBG GND MID MID MID MID MID MID 60 EBC LEGEND Factory Wiring Customer Wiring Half Battery String UPS DC To UPS external battery input or if applicable EBC 2 DC IN ter...

Страница 54: ...46 Eaton 93E External Battery Cabinet Installation Manual P 164000057 Rev 05 Onelines and Schematics...

Страница 55: ...aintenance However the system should be inspected periodically to verify that the units are operating normally Record maintenance results and any corrective actions in a suitable log 6 6 2 2 1 1 D DA...

Страница 56: ...arning associated with the risk of electric shock symbol CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important operating and maintenance instr...

Страница 57: ...te er ry y S Sp pe ec ciif fiic ca at tiio on ns s EBC Battery Type 30Ah sealed valve regulated lead acid VRLA maintenance free minimum 3 year float service life at 77 F 25 C 120W cell Number of Strin...

Страница 58: ...y y S Sp pe ec ciif fiic ca at tiio on ns s Operating Temperature 32 F to 86 F 0 C to 30 C Optimal battery performance 77 F 25 C Transit Temperature 13 F to 140 F 25 C to 60 C Storage Temperature 13 F...

Страница 59: ...h ha ap pt te er r 8 8 W Wa ar rr ra an nt ty y For warranty information please refer to the Resources link on our website www eaton com 93E EQUIPMENT REGISTRATION Please visit www eaton com pq regist...

Страница 60: ...P 16400005705 P 164000057 05...

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