NOTE (NGC)
The 2004 PL is equipped with the Powertrain
Control Module and Transmission Control
Module combined in a single control module.
This
module
is
the
Next
Generation
Controller (NGC) for DaimlerChrysler and will
be referred to as the Powertrain Control
Module (PCM).
The PCM has four color coded connectors C1
through C4, (C1 - BLK, C2 - ORANGE, C3 -
WHITE, C4 - GREEN), with each connector
containing 38 pins.
Two tools are required to diagnose and repair
the PCM terminals and harness connectors:
1. Miller #3638 Terminal Removal Pick must
be
used
to
release
the
connector
terminals
or
harness
and
connector
damage will occur.
2. Miller #8815 Pinout Box must be used to
probe the PCM terminals or terminal
damage will occur.
1.0
INTRODUCTION
The procedures contained in this manual include
specifications, instructions, and graphics needed to
diagnose the PCM Powertrain System. The diag-
nostics in this manual are based on the failure
condition or symptom being present at time of
diagnosis.
Please follow the recommendations below when
choosing your diagnostic path.
1. First make sure the DRBIII
t
is communicating
with the appropriate modules; ie., if the DRBIII
t
displays a No Response condition, you must
diagnose this first before proceeding.
2. Read DTC’s (diagnostic trouble codes) with the
DRBIII
t
.
3. If no DTC’s are present, identify the customer
complaint.
4. Once the DTC or customer complaint is identi-
fied, locate the matching test in the Table of
Contents and begin to diagnose the symptom.
All component location views are in Section 8.0.
All connector pinouts are in Section 9.0. All system
schematics are in Section 10.0.
An * placed before the symptom description indi-
cates a customer complaint.
When repairs are required, refer to the appropri-
ate service information for the proper removal and
repair procedure.
Diagnostic procedures change every year. New
diagnostic systems may be added; carryover sys-
tems may be enhanced. READ THIS DIAGNOSTIC
INFORMATION BEFORE TRYING TO DIAG-
NOSE A VEHICLE CODE. It is recommended that
you review the entire diagnostic information to
become familiar with all new and changed diagnos-
tic procedures.
If you have any comments or recommendations
after reviewing the diagnostic information, please
fill out the form at the back of the book and mail it
back to us.
1.1
SYSTEM COVERAGE
This diagnostic procedures manual covers the
2003 PL vehicle equipped with the 2.0L and 2.4L
Turbo Engines.
1.2
SIX-STEP TROUBLESHOOTING
PROCEDURE
Diagnosis of the powertrain control module
(PCM) is done in six basic steps:
•
verification of complaint
•
verification of any related symptoms
•
symptom analysis
•
problem isolation
•
repair of isolated problem
•
verification of proper operation
2.0
IDENTIFICATION OF
SYSTEM
The Powertrain Control Module (PCM) monitors
and controls:
•
Fuel System
•
Idle Air Control System
•
Ignition System
•
Charging System
•
Speed Control System
•
Cooling system
3.0
SYSTEM DESCRIPTION AND
FUNCTIONAL OPERATION
3.1
GENERAL DESCRIPTION
These Sequential Fuel Injection (SFI) engine sys-
tems have the latest in technical advances. The
OBDII/Euro Stage III OBD diagnostics incorpo-
rated with the Powertrain Control Module (PCM)
are intended to assist the field technician in repair-
ing vehicle problems by the quickest means.
1
GENERAL INFORMATION
Содержание 2004 Neon SRT4
Страница 22: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 15...
Страница 252: ...8 7 4 DECKLID SECURITY SWITCH C O M P O N E N T L O C A T I O N S 245 COMPONENT LOCATIONS...
Страница 271: ...10 0 SCHEMATIC DIAGRAMS 10 1 AIRBAG SYSTEM S C H E M A T I C D I A G R A M S 265 SCHEMATIC DIAGRAMS...
Страница 272: ...10 2 AUDIO SYSTEM S C H E M A T I C D I A G R A M S 266 SCHEMATIC DIAGRAMS...
Страница 273: ...10 2 1 CD CHANGER 10 3 COMPASS TEMPERATURE MIRROR S C H E M A T I C D I A G R A M S 267 SCHEMATIC DIAGRAMS...
Страница 274: ...10 4 EXTERIOR LIGHTING S C H E M A T I C D I A G R A M S 268 SCHEMATIC DIAGRAMS...
Страница 275: ...10 5 INSTRUMENT CLUSTER S C H E M A T I C D I A G R A M S 269 SCHEMATIC DIAGRAMS...
Страница 276: ...10 6 INTERIOR LIGHTING 10 7 POWER DOOR LOCKS RKE S C H E M A T I C D I A G R A M S 270 SCHEMATIC DIAGRAMS...
Страница 277: ...10 8 VEHICLE COMMUNICATION S C H E M A T I C D I A G R A M S 271 SCHEMATIC DIAGRAMS...
Страница 278: ...10 9 VEHICLE THEFT SECURITY SYSTEM S C H E M A T I C D I A G R A M S 272 SCHEMATIC DIAGRAMS...
Страница 280: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Страница 290: ...NOTES 8...
Страница 291: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 9...
Страница 323: ...REAR 8 7 WHEEL SPEED SENSORS FRONT REAR C O M P O N E N T L O C A T I O N S 41 COMPONENT LOCATIONS...
Страница 324: ...8 8 WHEEL SPEED SENSOR CONNECTORS FRONT REAR C O M P O N E N T L O C A T I O N S 42 COMPONENT LOCATIONS...
Страница 330: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Страница 344: ...FIGURE 1 8 GENERAL INFORMATION...
Страница 345: ...FIGURE 2 9 GENERAL INFORMATION...
Страница 353: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 17...
Страница 682: ...8 3 DATA LINK CONNECTOR 8 4 SENSORS SRT 4 C O M P O N E N T L O C A T I O N S 347 COMPONENT LOCATIONS...
Страница 683: ...2 0L SRT 4 2 0L SRT 4 C O M P O N E N T L O C A T I O N S 348 COMPONENT LOCATIONS 8 4 SENSORS Continued...
Страница 684: ...2 0L SRT 4 8 5 FUEL SYSTEM 8 6 SWITCHES GAUGES C O M P O N E N T L O C A T I O N S 349 COMPONENT LOCATIONS...
Страница 685: ...SRT 4 C O M P O N E N T L O C A T I O N S 350 COMPONENT LOCATIONS 8 6 SWITCHES GAUGES Continued...
Страница 692: ...C O N N E C T O R P I N O U T S 357 CONNECTOR PINOUTS...
Страница 694: ...C O N N E C T O R P I N O U T S 359 CONNECTOR PINOUTS...
Страница 700: ...C O N N E C T O R P I N O U T S 365 CONNECTOR PINOUTS...
Страница 709: ...10 0 SCHEMATIC DIAGRAMS 10 1 2004 PL 2 0L ENGINE S C H E M A T I C D I A G R A M S 375 SCHEMATIC DIAGRAMS...
Страница 710: ...S C H E M A T I C D I A G R A M S 376 SCHEMATIC DIAGRAMS 10 1 2004 PL 2 0L ENGINE Continued...
Страница 711: ...10 2 2004 SRT 4 2 4L ENGINE S C H E M A T I C D I A G R A M S 377 SCHEMATIC DIAGRAMS...
Страница 712: ...S C H E M A T I C D I A G R A M S 378 SCHEMATIC DIAGRAMS 10 2 2004 SRT 4 2 4L ENGINE Continued...
Страница 713: ...11 0 CHARTS AND GRAPHS C H A R T S A N D G R A P H S 379 CHARTS AND GRAPHS...
Страница 714: ...C H A R T S A N D G R A P H S 380 CHARTS AND GRAPHS...
Страница 715: ...C H A R T S A N D G R A P H S 381 CHARTS AND GRAPHS...
Страница 717: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Страница 745: ...NOTES 24...
Страница 746: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 25...
Страница 902: ...8 4 TRANSMISSION COMPONENT LOCATIONS C O M P O N E N T L O C A T I O N S 182 COMPONENT LOCATIONS...
Страница 904: ...C O N N E C T O R P I N O U T S 184 CONNECTOR PINOUTS...
Страница 906: ...C O N N E C T O R P I N O U T S 186 CONNECTOR PINOUTS...
Страница 909: ...C O N N E C T O R P I N O U T S 189 CONNECTOR PINOUTS...
Страница 917: ...10 0 SCHEMATIC DIAGRAMS S C H E M A T I C D I A G R A M S 197 SCHEMATIC DIAGRAMS...
Страница 919: ...11 3 SOLENOID APPLICATION CHART 11 4 SHIFT LEVER ERROR CODES C H A R T S A N D G R A P H S 200 CHARTS AND GRAPHS...
Страница 920: ...11 5 TRANSMISSION TEMPERATURE SENSOR C H A R T S A N D G R A P H S 201 CHARTS AND GRAPHS...
Страница 922: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...