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Antes de la puesta en marcha, leer sin 
falta estas instrucciones de servicio, 

para garantizar un manejo seguro del producto 

DINSE

. El explotador debe facilitar al operario 

estas instrucciones de servicio y asegurarse 
de que el operador las lea y las comprenda.

Guardar estas instrucciones de servicio de 

manera tal que estén lo suficientemente pro

-

tegidas. En el área de trabajo, dejar indicado 
de manera bien visible el lugar en el que se 
conservan las instrucciones.

Estos productos satisfacen las directivas

2004/108/EG

 

– CEM

2006/95/EG

 

– De baja tensión

IEC 60974-01

 

– Para equipos de soldadu-

ra eléctrica por arco  
(Soldadura de fuentes de 
energía)

IEC 60974-10

 

– Para equipos de soldadu-

ra eléctrica por arco  
(Compatibilidad electro-
magnética (CEM)

Normas técnicas y normas de prevención 
de accidentes:

Durante la instalación, el funcionamiento y el 
mantenimiento del control remoto, se deben 
cumplir las siguientes normas técnicas y de 
prevención de accidentes.

IEC 60974-4

 

– para equipos de solda-

dura eléctrica por arco 
(

Inspección y prueba periódicas

)

IEC 60974-9

 

– para equipos de solda-

dura eléctrica por arco 
(

Construir y operar

)

TRGS 528

 

– Reglas técnicas para 

sustancias peligrosas, 
trabajos técnicos de 
soldadura

BGR 500 
Capítulo 2.26

 

– Accionamiento de instru-

mentos de trabajo

 

– Soldadura, corte y pro 

cesos afines

BGV A3

 

– Soportes eléctricos y 

medios de producción

EN 175

 

– Equipo de protección per-

sonal para ojos y visera 
protectora para soldar y 

para procesos afines

Read these operating instructions care-
fully before operating this product. The 

owner of the product must make this operating 
manual available to each operator and ensure 
the operator has read and fully understands the 
instructions prior to use.

Keep the operating manual in a safe place for 
future reference. Prominently display singage 
in the working area to clearly specify  where 
the manual is kept.

These products comply with

2004/108/EC

 

– EMC directive

2006/95/EC

 

– Low voltage directive

IEC 60974-01

 

– Electric arc welding  

equipment  
(Welding power sources)

IEC 60974-10

 

– Electric arc welding  

equipment  
(Electromagnetic com-
patibility EMC)

Technical standards and accident preven-
tion regulations:

Always observe the technical standards and 
accident prevention regulations mentioned 
below during any set-up, installation, operation 
or maintenance of the remote control.

IEC 60974-4

 

– Electric arc welding 

equipment  

(

Returning inspection and testing

)

IEC 60974-9

 

– Electric arc welding 

equipment  

(

Installing and operating

)

TRGS 528

 

– Technical standards for 

hazardous substances 
and welding operations

BGR 500 
Chapter 2.26

 

– Handling of equipment

 

– Welding, cutting and 

related procedures

BGV A3

 

– Electrical systems and 

equipment

EN 175

 

– Personal protection - 

Equipment for eye and 
face protection during  
welding and allied  
processes

Diese Betriebsanleitung unbedingt 
vor Inbetriebnahme lesen, um einen 

sicheren Umgang mit dem 

DINSE

-Produkt zu 

garantieren. Der Betreiber muss dem Bediener 
diese Betriebsanleitung zugängig machen 
und sich vergewissern, dass der Bediener sie 
gelesen und verstanden hat.

Die Betriebsanleitung für den späteren Ge-
brauch aufbewahren. Einen Hinweis auf den 
Ablageort gut sichtbar im Arbeitsbereich hin-
terlassen. Bei Weiterverkauf des Gerätes muss 
die Betriebsanleitung mit ausgehändigt werden.

Diese Produkte erfüllen die

2004/108/EG

 

– EMV - Richtlinie

2006/95/EG

 

– Niederspannungsrichtlinie

IEC 60974-01

 

– Lichtbogenschweiß- 

einrichtungen 
(Schweißstromquellen)

IEC 60974-10

 

– Lichtbogenschweiß- 

einrichtungen  
(Elektromagnetische 
Verträglichkeit EMV)

Technischen Normen und  
Unfallverhütungsvorschriften:

Bei der Installation, beim Betrieb und der Wartung 
der Fernbedienung müssen folgende Techni-
sche Normen und Unfallverhütungsvorschriften 
eingehalten werden.

IEC 60974-4

 

– Lichtbogenschweiß 

einrichtungen  

(Wiederkehrende Insp 
Prüfung)

IEC 60974-9

 

– Lichtbogenschweiß 

einrichtungen  

(Errichten und betreiben)

TRGS 528

 

– Technische Regeln 

für Gefahrstoffe, 
Schweißtechnische 
Arbeiten

BGR 500 
Kapitel 2.26

 

– Betreiben von Arbeits-

mitteln

 

– Schweißen, Schneiden 

und verwandte Verfahren

BGV A3

 

– Elektrische Anlagen und 

Betriebsmittel

EN 175

 

– Persönlicher Schutz - 

Geräte für Augen- und 
Gesichtsschutz beim 
Schweißen und bei  
verwandten Verfahren 

S c h w e i S S e n

w e l d i n g

w e l d i n g

S o l d a d u r a

S c h w e i S S e n

3

Содержание DIX RP 100 E

Страница 1: ...ontrol remoto Operation manual Keep in secure area for future reference Remote panel Betriebsanleitung F r k nftige Verwendung aufbewahren Fernbedienung DIX RP 100 E B 0029 S c h w e i ss e n w e l d...

Страница 2: ...be duplicated translated or reproduced nor shall they be stored processed transmitted or distributed by any electronic means without the prior written permission of DINSE G m b H Ning n tipo de copia...

Страница 3: ...Electric arc welding equipment Electromagnetic com patibility EMC Technical standards and accident preven tion regulations Always observe the technical standards and accident prevention regulations me...

Страница 4: ...iption 15 4 1 System components 15 4 2 Operator panel 16 4 3 Process chain 18 4 4 Connections of the DIX RP 100 E 20 5 Operation 21 5 1 General function description 21 5 2 Definitions of terms 22 5 3...

Страница 5: ...pecial high grade machines Please contact the DINSE distributor of your country if you have any questions or requests regarding equipment and supplies 1 Introduction 1 Einleitung Sie haben ein Qualit...

Страница 6: ...amburg Unterzeichner Ausstellungsort Hamburg Ausstellungsdatum 17 06 2014 Funktion des Unterzeichners im Unternehmen Gesch ftsf hrer Technische Konstruktion Name des Unterzeichners Torsten Lischke Rol...

Страница 7: ...he type plate of the remote panel in the fields of the type plate displayed at the bottom This allows the trouble free assignment of the drive unit and its associated operating instructions 1 Introduc...

Страница 8: ...f electric shock Danger of ex cessive noise and sound pressure levels Danger of hand injury Danger of blinding and electrical discharge Danger of fire Danger of explosion Danger of poisoning Danger po...

Страница 9: ...bles that show any signs of damaged insulation Damage should be repaired immediately by a qualified electrician Welding torches and electrode holders should always be placed in an insulated holder whe...

Страница 10: ...danger Danger of explosion from sparks Never weld near explosive materials or liquids Remove containers with explosive liquids from the work area Avoid any formation of flames e g through sparks or gl...

Страница 11: ...rvice Please refer to the complete warranty claim at www dinse eu U S market www dinse us com for further details and exceptions of the warranty Warranty claims can only be asserted given Use for the...

Страница 12: ...This will help our service department to determine the cause of the problem sooner and can reduce the time it takes to repair the torch set 2 Safety 2 6 Transportation and packaging 2 Sicherheit 2 6...

Страница 13: ...EU countries Do not discard electrical appliances with ordinary waste As per EU directive 2002 96 EC regarding old electrical and electronic appliances and as implemented in national law used electric...

Страница 14: ...n CE Test marking Marca de certificaci n Schutzart IP 54 Protection class Tipo de protecci n Abmessungen Geh use ohne Anschl sse L B H 190 mm x 300 mm x 70 mm Dimensions of housing without connections...

Страница 15: ...any time Pos Description 1 Wire feeder DIX WF 50 xx x DIX WF 110 xx x 2 Torch set 3 Robot not delivered by DINSE 4 Intermediate hose package 5 Gas not delivered by DINSE 6 Remote control DIX RP 100E 7...

Страница 16: ...Throttle 5 Rotary pressure adjuster right For selecting and ure adj changing parameters 6 LED Error message LED red additional error code in the display 7 LED Job mode external via robot 8 Key Wire ba...

Страница 17: ...material protection gas combination select using arrow keys 16 Key Selection of the TIG welding procedure MAG pulse synergy MAG standard synergy or manual 17 Display Left column welding procedure Cent...

Страница 18: ...Ajuste de longitud de arco el ctrico para energ a de ignici n ES 30 30 4 Up Slope Zeit Up Slope Time Arriba pendiente tiempo Nur im Synergie Betrieb wird bersprungen bei Betriebsart Manuell Only in sy...

Страница 19: ...i Betriebsart Manuell End ramp time Skipped for manual mode Fin de tiempo de rampa se salta en el modo manual 0 0 10 0 sec Endkr Energie E1 Endcr Energy E1 Cr ter final Energ a E1 Synergie Betrieb End...

Страница 20: ...Pos Description 1 USB port for dongle function 2 CAN bus connection for connecting to the robotic welding power source I N F O The dongle function is currently NOT available 4 Ger tebeschreibung 4 4 A...

Страница 21: ...e DIX RP 100 E remote control Calling up standard and special welding characteristics Calling up and activating JOBs Creating and saving JOBs Directly select welding tasks Operating the robotic weldin...

Страница 22: ...post flows The gas post flows are used to set a time in which the weld pool is protected at the end of the welding from the ambient air in order to prevent pores in the weld pool Gas pre flows The ga...

Страница 23: ...method illuminates 2 Using the left rotary pressure adjuster 3 set the wire feeding speed The value is displayed in the display above the rotary pressure adjuster The welding current automatically ad...

Страница 24: ...ial combination illuminates 3 Press the wire diameter key 6 until the LED of the desired wire diameter illuminates 4 Using the left rotary pressure adjuster 7 either set the wire feeding speed the thi...

Страница 25: ...wire feeding speed the thickness of the material or the welding current The value is displayed in the display above the rotary pressure adjuster Select the desired parameter by pressing and holding th...

Страница 26: ...l combination 3 Press the Wire diameter key 3 to select it 4 Press the Process chain open close key 4 for three seconds in order to go to the process chain 5 Rotate the left rotary pressure adjuster 5...

Страница 27: ...iefly press the Memory key 7 in order to be able to save the settings in a JOB 10 Rotate the left rotary pressure adju ster 5 to select free memory space or to overwrite an existing JOB An occupied JO...

Страница 28: ...ars in the display 2 Rotate the left rotary pressure adjuster 2 in order to select the desired JOB 3 Rotate the right rotary pressure adjus ter 3 in order to change the selec ted Job from passive to a...

Страница 29: ...flow rate if gas sensors are available Inverter temperature Cooling water flow rate Cooling water temperature Motor current Slip in 2nd encoder System entries Blow out ON 10 seconds long Simulation O...

Страница 30: ...esired menu section or parameter 3 Press the left rotary pressure adjuster 2 in order to open the selected menu section or parameter 4 Rotate the right rotary pressure adjuster 3 in order to change th...

Страница 31: ...or ding of all regular and scheduled maintenance of the wire feeder DANGER Electric shock can be lethal Before performing any ins pection or maintenance dis connect the power plug and make sure that t...

Страница 32: ...who the authorized service contract partner is for your location 6 Wartung und Reparatur 6 2 Reparaturen I N F O Reparaturen d rfen generell nur von DINSE oder durch von ihr beauftragte Elektrofachkr...

Страница 33: ...t is not working properly consult the list below for possible troubleshoo ting solutions Safety First If the Troubleshooting Sugge stions do not resolve your problem please contact DINSE and do not at...

Страница 34: ...power source No change possible Remote control working in dongle mode Insert a dongle Cannot enter the system menu The welding system is currently performing a welding task Stop the welding task Wron...

Страница 35: ...ic line No dongle inserted while in dongle mode Insert a dongle Unable to make direct welding task se lection Power source is in a JOB operation Stop the JOB Power source is in a robotic operation Sto...

Страница 36: ...N not OK Problem with CAN connection to the power element Check that the remote control cable is properly connected Temperature too high Power source became too hot due to high loads and turned itself...

Страница 37: ...r control cards have the same address Disconnect the power source and contact the manufacturer iDSP outage One or more inverter control cards not responding Disconnect the power source and contact the...

Страница 38: ...t circuit in the temperature sensor line Disconnect the power source repairs necessary Break temp sens Cable break in the temperature sensor line Disconnect the power source repairs necessary Control...

Страница 39: ...N connection to the inverter Turn the power source off Wait approx 1 min and then turn it back on Disconnect the power source and contact the manufacturer if the error message does not disappear Exces...

Страница 40: ...8 1 DIX RP 100 E 8 Esquemas el ctricos 8 Wiring diagrams 8 1 DIX RP 100 E 8 Schaltpl ne 8 1 DIX RP 100 E s c h w e i ss e n w e l d i n g w e l d i n g s o l d a d u r a s c h w e i ss e n 40...

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