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Operating instructions

•

DINO 120T

•

120TB

3.2. SAFETY-RELATED NOTIFICATIONS

The following safety alert symbols and safety signal words are used in this manual and in

safety labels.

Observe all the safety instructions that follow these symbols, in order to avoid dangerous

situations and personal injuries.

This is a general safety alert symbol and it is used to alert you about a potential

hazard. Observe the additional instructions given in form of text or symbols that

follow this symbol.

DANGER

WARNING

CAUTION

NOTICE

Red DANGER-message warns for an imminent or potential hazardous situation which, if not

avoided, may result in death or serious injury.

DANGER

WARNING

CAUTION

NOTICE

Orange WARNING -message is used in connection with potential risk factors, which if not

avoided, under certain conditions, may result in death or serious injury.

DANGER

WARNING

CAUTION

NOTICE

Yellow CAUTION -message is used to warn about a hazardous situation which, if not

avoided, could result in minor or moderate injury.

DANGER

WARNING

CAUTION

NOTICE

Blue notice-message is used to draw your attention to special notifications or instructions

that are related to the operation or maintenance. Such messages include, for example,

instructions that are related to reliability of the machine or aim to avoid material losses.

Содержание DINO 120T

Страница 1: ...OPERATING INSTRUCTIONS DINO 120T 120TB Dealer Manufacturer Dinolift Oy Raikkolantie 145 FI 32210 LOIMAA Tel 358 20 1772 400 info dinolift com www dinolift com...

Страница 2: ......

Страница 3: ...3 TRANSLATION OF THE ORIGINAL INSTRUCTIONS Valid from serial number 120T 120328 120330 120TB 60001...

Страница 4: ...PERATING CONTROLS FOR THE FUNCTIONS 26 4 3 1 120T Operating controls in the chassis control centre 26 4 3 2 120TB Operating controls in the chassis control centre 27 4 3 3 Operating controls for the o...

Страница 5: ...RICATION PLAN 55 8 ROUTINE MAINTENANCE DURING OPERATION 56 8 1 INSTRUCTIONS FOR DAILY MAINTENANCE AND INSPECTIONS 57 8 1 1 Check the condition of chassis the boom and the work platform 57 8 1 2 Check...

Страница 6: ...6 Operating instructions DINO 120T 120TB BLANK...

Страница 7: ...d service provider importer or manufacturer DANGER WARNING CAUTION NOTICE Read all the instructions in this manual before using the aerial work platform Make sure that you have understood all the inst...

Страница 8: ...tions Performance of the inspections and maintenance operations This aerial work platform is NOT insulated and does not offer protection against contact with electric current The aerial work platform...

Страница 9: ...lowed gradient of ground to the side 4 0 Max allowed gradient of ground lengthwise 4 0 Max wind speed during operation 12 5 m s Min ambient temperature when working 20 C Max support force on the outri...

Страница 10: ...G G Horizontal reference line 1710 1730 normal position 1635 1440 923 52 100 1490 1410 150 A G 1490 578 520 120 455 79 146 59 220 508 511 552 573 SECTION A A C D E Rev Muutos Pvm Muut Hyv MITTAPIIRROS...

Страница 11: ...11 2 2 REACH DIAGRAM...

Страница 12: ...the right hand side of the nameplate of the lift as shown in the picture Following data is written on the plate EU Type Approval Number if available Serial number Total weight kg 0 Maximum allowed wei...

Страница 13: ...ra e 20 DE 45141 Essen has granted the certificate no T V 44205 14 195 701 In addition the aerial work platform also complies with the provisions of the following European Directives 2006 95 EC 2000 1...

Страница 14: ...port height 1 96 m Weight 1285 kg Basket size 0 85 m Inspection points Y meet standards N do not meet standards Y N Y N A STRENGTH 6 Plate for supports 1 Certificate of material 7 Safety colours 2 Cer...

Страница 15: ...P P A C I R T C E L E E h c t i w s t i m i l y t e f a S 1 s e c n a i l p p a c i r t c e l E 1 2 Sound signal F CONTROL DEVICES T S E T G N I D A O L H s n o i t c e t o r P 1 0 5 1 g k 0 8 1 t s e...

Страница 16: ...th authorisation in writing who are well familiarised with the device and at least 18 years old are allowed to operate the unit Keep the lift free of any dirt which may impair safe operation and imped...

Страница 17: ...outriggers The load bearing capacity and the gradient of the base must be taken into account when supporting the chassis Ensure that the outriggers cannot slide while on a gradient Additional support...

Страница 18: ...purpose Note The platform is fitted with a fixing point for the safety harness of each user Only one harness per fixing point Do not use ladders steps or other similar equipment on the platform Never...

Страница 19: ...es are moving Flag is flying Wind lifts dust and loose pieces of paper from the ground 8 13 Strong breeze Small broad leaved trees and large branches sway Wind whistles as it hits houses or other fixe...

Страница 20: ...n imminent or potential hazardous situation which if not avoided may result in death or serious injury DANGER WARNING CAUTION NOTICE Orange WARNING message is used in connection with potential risk fa...

Страница 21: ...before the boom is lifted Make sure that the wheels are off the ground The safety limit switches RK11 RK12 RK13 and RK14 are located on the support outriggers RK11 RK12 RK13 RK14 3 Preventing the inc...

Страница 22: ...0 mm A A A A A B A B C C LIMIT SWICH RK7 EXTENSION CHAIN DOUBLING CHAIN RETRACTION CHAIN RK7 The lever at the top end of the outer boom indicates possible rupture of one of the retraction chains for t...

Страница 23: ...oom in either direction Levelling system Load regulation valves Prevents the inclination of the platform in either direction 7 Emergency stop buttons Depressing the emergency stop button stops all the...

Страница 24: ...ribed on the following pages 4 1 STRUCTURE OF THE WORK PLATFORM Platform Levelling cylinder of the platform slave Boom extension 3 Telescope cylinder Master cylinder Outrigger cylinder Outrigger Drivi...

Страница 25: ...25 4 2 FUNCTIONS OF THE WORK PLATFORM Drive direction Left Right Turn counter clockwise Turn clockwise Turning the boom T e l e s c o p e Levelling the platform Lifting lowering the boom...

Страница 26: ...n numero VILAKONE OY Tulostus pvm Revisio Kpl kone tick 1 41603606 Operating the lift from the platform control centre UCB S16 Lever switch for turning S1 Emergency stop S17 Lever switch for boom syst...

Страница 27: ...Y Tulostus pvm Revisio Kpl kone hjetarra joystick 1 41603606 Operating the lift from the platform control centre UCB S16 Lever switch for turning S1 Emergency stop S17 Lever switch for boom system H3...

Страница 28: ...120TB 4 3 3 Operating controls for the outriggers 1 Rear outrigger right 2 Rear outrigger left 3 Front outrigger left 4 Front outrigger right 16 Position indicator of chassis 3 4 1 2 16 1 2 3 4 120TB...

Страница 29: ...ments is used simultaneously with the control levers for the boom and the driving device S10 Sound signal button S12 Lever switch for levelling the platform S9 Control lever for telescope movement S8...

Страница 30: ...the position of the lift safe Is the lighting on the worksite sufficient 2 Documents Are the Operation and Service Instructions for this lift present Manufacturer s instructions Are inspections and se...

Страница 31: ...49 Medium density 3 29 Loose 1 5 15 Fine sand High density 4 39 Medium density 2 20 Loose 1 10 Sand mud High density very hard to work 1 00 10 Medium density hard to work 0 50 5 Loose easily worked 0...

Страница 32: ...open the cover of LCB centre on the turning device 1 Turn the selector switch Q1 to position LCB chassis control centre Piirustuksen numero VILAKONE OY Tulostus pvm Revisio Kpl kone Ohjetarra joystic...

Страница 33: ...of the power pack is impeded while the mains current of 230 VAC is connected The power pack will not start if the level of lubrication oil is low The oil level is monitored by a level switch DANGER WA...

Страница 34: ...gers are in the support position and the limit switch circuit of the outriggers is closed Always check before using the lift that the chassis is level using the position indicator the wheels are off t...

Страница 35: ...w bar and turn it to the side so that you can lower the boom 4 Extend the telescope as much as is necessary to ensure that stepping onto the platform is safe Do not damage the tow bar jockey wheel DAN...

Страница 36: ...p the boom short while lifting and lowering the platform Koko 195x198mm Nimike 4CB4101 Logo p ivitetty 30 1 2015 VR J nis kilppari ja torvi p ivitetty 19 2 2016 LK 4CB4101 Operate the telescope using...

Страница 37: ...ric wires do not throw objects from the platform do not damage the lift do not damage other devices DANGER WARNING CAUTION NOTICE It is strictly prohibited to take additional load in the upper positio...

Страница 38: ...lift free from dirt snow etc 5 2 4 Ending the work At the end of the workday 1 Retract the telescopic boom fully 2 Check that the platform is perpendicular to the boom 3 Lower the boom platform onto t...

Страница 39: ...ar to the boom 3 Lower the boom platform onto the support on the tow bar The limit switch on the transport support prevents the operation of the support outriggers if the platform is not down 4 Close...

Страница 40: ...s been disconnected 5 Switch the driving device to the drive position 6 Release the parking brake 7 Turn the speed selector switch and drive the unit using the controls for the driving device 4CB4054...

Страница 41: ...ng the lift from the towing vehicle 4 Only use the handbrake as a parking brake or for emergency stopping 5 When transferring the lift using the driving device take care not to allow the wheel to roll...

Страница 42: ...king brake as firmly as possible After having applied the parking brake push the lift backward to make the reverse automatics release the brake shoes The spring cylinder pulls the parking brake tighte...

Страница 43: ...lifting the aerial work platform must be in the transport position Remove all loose material from the top of the frame structures and the work platform before lifting Use for lifting a suitable crane...

Страница 44: ...od of time see point Lubrication plan Repeat the cleaning and lubrication procedures when you resume the operation If you leave the lift standing for a longer period of time for example over the winte...

Страница 45: ...45 BLANK...

Страница 46: ...lift until the fault has been repaired and the condition of the lift has been verified 5 5 2 In case of overloading 1 2 3 4 1 If there is time try to find out the reason for the reduced stability and...

Страница 47: ...y turning the screw 27 to its centre position 4 The boom can be turned by placing a crank on the worm gear shaft in the opening in the plastic cover of the turning device 5 5 4 In case of malfunction...

Страница 48: ...ot been activated Press the start button to activate the power supply 120TB START FAULT REMEDY 1 The electric motor does not start when a movement is activated although the selector switch 1 is in the...

Страница 49: ...e boom support has not closed Drive the boom onto the transport support 18 Driving device is not operational although the selector switch is in the correct position Boom is not resting on the transpor...

Страница 50: ...50 Operating instructions DINO 120T 120TB NOTES...

Страница 51: ...51 NOTES...

Страница 52: ...uspension I DANGER WARNING CAUTION NOTICE In addition to the daily maintenance routines according to the maintenance schedule every operator is obliged to perform a site specific worksite inspection T...

Страница 53: ...NOTICE If the lift is equipped with a petrol driven power pack then carry out in addition to the normal maintenance routines also the service measures prescribed in the operating and service instructi...

Страница 54: ...ns intervals between the inspections shall be reduced The overall operating condition of the lift as well as the condition of the safety related control devices shall be established in the regular ins...

Страница 55: ...55 7 2 LUBRICATION PLAN 5 8 6 10 6 7 13 4 2 1 11 3 9 12...

Страница 56: ...carefully before services and inspections Impurities may cause serious problems for example in the hydraulic system Use original spare parts and consumables Consult the spare parts list for more deta...

Страница 57: ...Check the lights Check the condition of all the warning and signal lights as well as the road traffic lights of the trailer 8 1 4 Check the hydraulic oil level Check the hydraulic oil level with the p...

Страница 58: ...emergency stop and the sound signal Test the operation of the emergency stop and the emergency descent system from the chassis control centre LCB lift the boom about 1 2 metres and extend the telesco...

Страница 59: ...a flat battery does not Make sure the batteries are charged if they are kept outdoors in the winter Make sure the level of electrolyte in the battery is correct Top up distilled water only after the...

Страница 60: ...he condition of the batteries regularly Specific weight of the liquid 1 277 Battery 100 charged DANGER WARNING CAUTION NOTICE If maintained well the batteries will last 4 5 years of normal operation I...

Страница 61: ...61 BLANK...

Страница 62: ...62 Operating instructions DINO 120T 120TB BLANK...

Страница 63: ...m about a rented machine Machine model DINO _______________ Serial number _______________ Previous owner _____________________________________________ Country _________________________________________...

Страница 64: ...64 Operating instructions DINO 120T 120TB NOTES...

Страница 65: ...65 NOTES...

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