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CL3

Series

5.0

Maintenance

•

Heater Components and Parts List

21B

383

222A

221

50A

3012

3011

204

3097A

3044

3098

3008A

3002A

3099

212

3072

1018

826

3001

3004

3014

55A

3003A

1325

851B

832

3252

1428

31D

68B

264D/E

3010

219

3380

3033C

3096A

333

321

217

3093

70A

3060

222

828

3094

331

332

245

205

331

3094A

3140,

3141

10A

3005A

206

Chart 5.1

•

Parts List

Figure 5.1

•

Burner Assembly Components

Part #

Description

Part #

Description

TP-5

Flange Gasket

TP-70A

1” x 6” Control Box Gasket

TP-9

Conduit Coupling

TP-76

Rubber Grommet

TP-10A

Conduit 4” x 3/4”

TP-82C

5” Reflector Center Support (RCS)

TP-14

Sight Glass Gasket

TP-82E

4” Elongated Reflector Center Support (RCS)

TP-15

Sight Glass

TP-83

24” Stainless Steel Flexible Gas Connector

TP-16

Sight Glass Washer

TP-84

1/2” Female / Male Flare Fitting

TP-17

Sight Glass Kit

TP-85

1/2” Male / Male Flare Fitting

TP-19E

4” Elongated Wire Hanger with Tension Spring

TP-105

Aluminum Reflector End Cap

TP-20C

10’ Aluminum Reflector

TP-106

Reflector End Cap Clips (8 pcs.)

TP-21B

4” Standard Tube Clamp

TP-113

Reflector Tension Spring

TP-25

1/4” Female Spade Terminal (Qty. 3)

TP-204

Gas Orifice (consult factory)

TP-26A

10” Aluminized Radiant Tube

TP-205

Glo-Bar

™

Holder

TP-26Q

5” x 10’ CNG Combustion Tube w/ Liner

TP-206

Glo-Bar

™

Holder Spring Clip

TP-26R

4” x 10’ Alum. Double-Swaged Rad. Tube

TP-212

1/2” x 3” Pipe Nipple

TP-31D

Interlocking Mounting Bracket (Qty. 2)

TP-217

Brass Pressure Switch Barb Fitting

TP-50A

Glo-Bar

™

Igniter

TP-219

Differential Vinyl Sensing Tube (burner)

TP-55A

1/20 hp Inducer Assembly

TP-221

Glo-Bar

™

Holder Gasket

TP-65I

3’ Interlocking Turbulator Baffle

TP-222

Flame Rod

TP-68B

Large Strain Relief Bushing

TP-222A

Flame Rod Wire

TP-70

1/2” x 10” Control Box Gasket

TP-245

3/16” x 1/8” Plastic Gas Valve 90° Vent

Содержание CL3 Series

Страница 1: ...his heater in indoor living or sleeping quarters etc Installation of a tube heater system in residential indoor living spaces may result in property damage serious injury asphyxiation or death CL3 Ser...

Страница 2: ...le Assembly and Placement 22 Final Heater Assembly 23 Venting 24 Vertical Venting Category I 26 Horizontal Venting Category III 28 Common Venting Category I 30 Common Venting Category III 31 Optional...

Страница 3: ...ht Length U Tube Length Standard Weight lbs Recommended Mounting Height Combustion Chamber Black Coated Radiant Emitter Tube s Black Coated CL3 30 65 Nat or Prop 65 50 Nat 55 Prop 31 5 17 9 185 11 to...

Страница 4: ...t BTU output when determining clearances Minimum end clearance for all models is 12 inches Maximum mounting angle is 45 Keep cover in place LLTCL019 1M 12 18 CDS 50 000 W 1 side shield W 2 side shield...

Страница 5: ...FOR PARTS LIST AND METHOD OF INSTALLATION AVOID EQUIPMENT FAILURE THIS 10 FT TUBE IS THE CNG LINED COMBUSTION CHAMBER THIS TUBE MUST BE THE FIRST TUBE FOLLOWING THE BURNER CONTROL BOX INSTALLER The co...

Страница 6: ...oof heater No tube heater may be used in a Class 1 or Class 2 Explosive environment Consult your local fire marshal insurance carrier and other authorities for approval if the proposed installation is...

Страница 7: ...in accordance with the latest edition of the Standard for Aircraft Hangars ANSI NFPA 409 In Canada refer to CAN CGA B149 1 and B149 2 In aircraft storage and servicing areas heaters shall be installe...

Страница 8: ...Clearances to Combustibles A critical safety factor to consider before installation is the clearances to combustibles Clearance to combustibles is defined as the minimum distance you must have betwee...

Страница 9: ...es per hour a minimum distance of 18 from the top of the heater to the ceiling is required Consult the factory for more information 0 Mounting Angle 45 Mounting Angle 0 Mounting Angle with 1 Side Shie...

Страница 10: ...eral guidelines NFPA 30A NFPA 52 and all other applicable standards should also be consulted Contact the factory for more information When designing an infrared radiant heating system consider the fol...

Страница 11: ...3 1 for dimensions Chart 3 1 Recommended Mounting Heights and Coverages NOTE This chart is provided as a guideline Actual conditions may dictate variation from this data Model Maximum Input BTU h Reco...

Страница 12: ...elongated tube hanger TP 19E on the tapered CNG combustion tube with liner s 4 O D end The spacing between the burner control box mounting brackets and the 4 tube hanger should be 2 4 4 Mark location...

Страница 13: ...82C Suspension Point Suspension Point Suspension Point Chart 3 2 Heater Mounting Requirements and Weights Refer to page 18 for U bend configuration dimensions Model Dimension Straight Configuration S...

Страница 14: ...N THGHxx Pass the loop end of the cable through the hook Thread the other end through the loop the locking fastener the hanger and back up through the locking fastener Adjust to appropriate length NOT...

Страница 15: ...ngle with two suspension points using two optional Brass Knuckle P N BK fittings 1 double loop chains and S hooks U Tubes can be mounted from a single suspension point using an optional Single Mountin...

Страница 16: ...s and each subsequent tube will utilize one 1 hanger Refer to page 23 for tube installation sequence 2 Slide tube clamps onto radiant tubes see figure 3 7 Figure 3 6 Attach Hangers Figure 3 7 Attach T...

Страница 17: ...haust end NOTE If it is difficult to mate the tubes they may be installed incorrectly 4 Center tube clamps over the seam where two radiant tube sections connect If necessary rotate tube clamps so they...

Страница 18: ...ure 3 11 U Bend and Elbow Dimensions Chart 3 4 Overall Dimensions for Heaters Configured With U Bend Tube Length Dimension B Notes 30 ft 17 9 213 Requires P N 5EA SUB 40 ft 22 9 273 N A 50 ft 27 5 329...

Страница 19: ...1 double loop chain P N THCS to anchor Check that it is securely connected 4 Attach chain assemblies and S hooks to mounting brackets on the burner control box Adjust chain lengths until level and in...

Страница 20: ...ng sheet metal screws except at the expansion joint see page 23 NOTE Installer to supply sheet metal screws 4 Attach reflector end caps with polished finish inward to each end of the reflector run Sec...

Страница 21: ...Detroit Radiant Products Company Tube Heater Accessory Guide or online at www detroitradiant com Figure 3 16 Reflector Shield Accessories 3 0 Installation Common Reflector Accessories Reflector Assemb...

Страница 22: ...the baffle 90 to lock the baffle sections together 5 Repeat this process with all remaining baffle sections to complete assembly Figure 3 17 Assembling the Baffles Figure 3 18 Inserting the Baffles T...

Страница 23: ...s 24 32 for complete venting information Final Heater Assembly Chart 3 6 Tube Installation Sequence Baffle Location and Secured Joints for Reflectors 30 Foot 40 Foot 50 Foot Double Swaged Radiant Tube...

Страница 24: ...sion or other deficiencies that can cause hazards The vent pipe should be corrosion resistant galvanized steel of a thickness that meets the National Fuel Gas Code Minimum thickness for connectors var...

Страница 25: ...n the venting system Have all vent pipe seams or connectors sealed with high temperature silicone sealant approved for at least 550 F field supplied and fastened together with at least three 3 corrosi...

Страница 26: ...nted heaters that are Category I must be connected to a chimney or vent complying with a recognized standard or lined masonry or concrete chimney with a material acceptable to the authority having jur...

Страница 27: ...223 1 Gas Vent Termination criteria if roof pitch exceeds 9 12 24 in Min Double Wall B Vent Roof Heater 1 in Minimum Clearance Use Attic Insulation Shield Field Supplied Fire Stop Spacer 8 Sheet Metal...

Страница 28: ...provincial and local codes The venting system must be provided by the installer and should be comprised of single wall venting materials with a thickness of no less than 26 gauge All joints must be s...

Страница 29: ...t to public walkways must terminate a minimum of 7 feet above grade level The vent cap must be a minimum of 6 inches from the sidewall of the building Vent must be a minimum of 36 inches below or exte...

Страница 30: ...elbow installed within the common portion of the vent carrying system reduces the maximum common vent capacity by 10 Refer to NFPA 54 IFEC tables 11 2 and 11 3 for capacity The vent connector capaciti...

Страница 31: ...m must follow all guidelines for Category III venting as listed on pages 28 29 The vent connector should be routed in the most direct route from the units to the common vent Where two or more vent con...

Страница 32: ...with the electrical supply line to the heaters enabling both to function simultaneously The minimum clearance between the air intake and the exhaust terminal is 4 feet NOTE When installing in a U tube...

Страница 33: ...ls such as chlorinated or fluorinated hydrocarbons typical sources are refrigerants solvents adhesives degreasers paints paint removers lubricants pesticides etc are present in the atmosphere High hum...

Страница 34: ...2 90 directional changes elbows in the system Seal all joints with metallic tape or silicone sealant Wrap the tape two full turns around the vent pipe Slope air intake pipe inch per foot upward or dow...

Страница 35: ...es heaters must utilize outside air for combustion Figure 3 25 Outside Combustion Air Vertical Intake Side View Figure 3 26 Outside Combustion Air Sidewall Intake Side View Non contaminated outside ai...

Страница 36: ...In the United States refer to the latest edition of the ANSI Z223 1 NFPA 54 Standard and in Canada refer to the latest edition of the CAN CGA B149 1 Standard Supply gas piping to the unit should conf...

Страница 37: ...atest edition or CSA B149 1 and B149 2 Support all gas piping with pipe hangers metal strapping or other suitable material Do not rely on the heater to support the gas pipe When connecting piping to t...

Страница 38: ...nt Do not use the gas piping to electrically ground the heater Installation of the Gas Line to the Heater 1 Install a sediment trap drip leg in the supply line at the lowest spot prior to the gas ball...

Страница 39: ...30 40 75 75 000 BTU h 3 5 5 0 74 4 CL3 30 40 50 80 80 000 BTU h 3 5 5 0 76 2 CL3 30 40 50 85 85 000 BTU h 3 5 5 0 81 0 Chart 3 9 allows for a 0 3 W C pressure drop in the supply pressure from the buil...

Страница 40: ...controls must never exceed 14 W C 1 2 PSI Supply pressures greater than 14 W C can damage the controls resulting in personal injury property damage or death WARNING Testing for gas leaks with an open...

Страница 41: ...is appliance check the existing wiring replace if necessary If any of the original wire supplied with the appliance must be replaced it must be replaced with copper wiring material having a rating of...

Страница 42: ...upply for the unit ensure that it does not interfere or obstruct the heater s service panel Thermostat Connection NOTE Different thermostats operate according to their particular features Refer to the...

Страница 43: ...e needed for thermostats that require constant power 24VAC N Low High EXTERNAL TRANSFORMER field supplied THERMOSTAT To 120VAC grounded outlet To 120VAC grounded outlet To 120VAC grounded outlet N Bur...

Страница 44: ...properly grounded as per the National Electrical Code ANSI NFPA 70 or Canadian Electrical code CSA C22 1 Part 1 9 9 The unit is properly mounted to a permanent structure able to bear the weight of the...

Страница 45: ...ly lights the burner This heater cannot be lighted manually Do not try to light the burner by hand Verify minimum inlet gas supply pressure 7 Turn on all other gas appliances that are on the same supp...

Страница 46: ...ted manually Do not try to light the burner by hand Verify manifold pressure 7 After the unit has successfully ignited wait five minutes prior to taking any readings The heater must be in a steady sta...

Страница 47: ...all of your tools 9 9 Leave the Installation Operation Maintenance and Parts Manual with the owner or end user Chart 3 10 Manifold Pressure Pressure Equivalents 1 W C equals 058 oz in2 equals 2 49 mb...

Страница 48: ...2 m above MSL sea level in the United States Contact the factory for installations above these elevations WARNING Explosion hazard This heater must be converted by a trained gas installation and servi...

Страница 49: ...he lowest setting 3 Turn OFF all electrical power to the appliance 4 Turn manual shutoff clockwise to OFF 5 Wait 5 minutes to clear out any gas If you smell gas STOP Follow the safety information foun...

Страница 50: ...e to flow to a higher output single stage must be energized as well The thermostat determines which stage to maintain for the desired temperature Shut Down When the thermostat is satisfied the fan wil...

Страница 51: ...sure switch error Some LED codes have a time delay before the LED will flash Some LED codes have a time delay before the LED will flash LED CODE FAULT STATUS FAULT CODE DELAY Initial flash on power up...

Страница 52: ...and the 24 V terminal plug Repair the wiring between power in and transformer Yes No Yes No Yes Yes Does the igniter warm up and glow red Is the igniter physically damaged Replace igniter Check volta...

Страница 53: ...24 V across the TH and ground terminals on the circuit board Correct wiring Is the circuit board sending 120 V to the fan Is the fan obstructed Remove ob struction Is the pressure switch stuck in the...

Страница 54: ...ated on the heater s rating plate Is gas pressure OK Does the burner stay on for approximately 8 seconds and then shut off Does the burner come on and turn off immediately 1 or 2 seconds Check to make...

Страница 55: ...em No No Yes Yes No Yes Purge gas line No Is there 24 V across the GROUND and HIGH HIGH to COM on heaters with optional isolation relays on the terminal strip located on the outside of the control box...

Страница 56: ...1 2 Female Male Flare Fitting TP 17 Sight Glass Kit TP 85 1 2 Male Male Flare Fitting TP 19E 4 Elongated Wire Hanger with Tension Spring TP 105 Aluminum Reflector End Cap TP 20C 10 Aluminum Reflector...

Страница 57: ...r Color Code GREEN TP 832 Thermostat Terminal Strip TP 3093 8 23 Cage Nut Qty 4 TP 851B 35 66 Diagnostic Circuit Board TP 3094A 8 32 x 1 2 Zinc Coated Steel Knurled Thumb Screw Qty 4 TP 1018 Different...

Страница 58: ...he gas connection to the heater Check for leaks damage fatigue or corrosion Do not operate if repairs are necessary and turn off gas supply to the heater Contact service personnel To check gas tightne...

Страница 59: ...passageways Burner Check for proper ignition burner flame and flame sense Flame should extend directly outward from burner without floating or lifting Wiring Check electrical connections for tightnes...

Страница 60: ...60 CL3 Series Maintenance Log Date Maintenance Performed Replacement Parts Required 5 0 Maintenance Maintenance Log...

Страница 61: ...61 CL3 Series Notes 5 0 Maintenance Notes...

Страница 62: ...62 CL3 Series 5 0 Maintenance This page intentionally left blank...

Страница 63: ...adiant Products Company has made a diligent effort to provide product information and illustrate the products in this literature accurately however such information and illustrations are for the sole...

Страница 64: ...mply could result in personal injury asphyxiation death fire or property damage Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance In loc...

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