DEMAG DC-Com 1, Руководство по эксплуатации

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Taking the equipment out of operation...................................................................................................................... 60
Taking the equipment out of service when faults occur ............................................................................................ 60
Taking the equipment out of service at the end of the shift....................................................................................... 60
Taking the equipment out of service for maintenance and repairs............................................................................ 60
Maintenance/repair.................................................................................................................................................... 62
Safety instructions for maintenance and repair work ................................................................................................ 62
Basic maintenance requirements .............................................................................................................................. 63
Regular inspections................................................................................................................................................... 64
Required tests and inspections ................................................................................................................................. 64
Special operating conditions ..................................................................................................................................... 64
Service life of the contactor ....................................................................................................................................... 64
S.W.P. measures for achieving safe working periods ............................................................................................... 65
General...................................................................................................................................................................... 65
Calculating the actual duration of service S .............................................................................................................. 66
Example: DC-Com 10-1000 1/1 H5 V4/1 in 1Am ...................................................................................................... 66
GO general overhaul ................................................................................................................................................. 68
Maintenance schedule .............................................................................................................................................. 68
Maintenance work ..................................................................................................................................................... 70
Suspension................................................................................................................................................................ 70
Electric equipment cover ........................................................................................................................................... 70
Removing the chain collector box ............................................................................................................................. 71
Operating limit switches (standard for DC-Com 10 with 2/1 reeving)........................................................................ 71
Checking operating limit switches ............................................................................................................................. 71
Checking the operating limit switch actuator ............................................................................................................. 72
Chain drive ................................................................................................................................................................ 73
Checking the sprocket wheel .................................................................................................................................... 73
Checking the chain guide .......................................................................................................................................... 73
Checking the guide plate/chain entry plate ............................................................................................................... 74
Checking the hoist chain ........................................................................................................................................... 74
Chain set scope of supply ......................................................................................................................................... 76
Available hoist chains................................................................................................................................................ 77
Replacing the chain set ............................................................................................................................................. 78
Lubricating the hoist chain......................................................................................................................................... 82
Load hook.................................................................................................................................................................. 83
Checking the load hook............................................................................................................................................. 83
Hook safety catch...................................................................................................................................................... 83
Checking the return sprocket .................................................................................................................................... 83
Replacing the hook with fittings for 1/1 reeving......................................................................................................... 84
Replacing the bottom block (standard) with internal cut-off springs for 2/1 reeving.................................................. 85
Replacing the bottom block (option) with external cut-off springs for 2/1 reeving ..................................................... 86
Buffer (only with optional operating limit switches DC-Com 1-10 with 1/1 reeving) .................................................. 86
Checking the cut-off buffers/cut-off springs............................................................................................................... 86
Buffer arrangement ................................................................................................................................................... 87
Brake ......................................................................................................................................................................... 88
Brake assignment...................................................................................................................................................... 88
Check brake wear ..................................................................................................................................................... 88
Slipping clutch ........................................................................................................................................................... 90
Checking the slipping clutch...................................................................................................................................... 90
Adjusting the slipping clutch ...................................................................................................................................... 90
Gearbox/oil change ................................................................................................................................................... 91
Replacing the contactor on the control board............................................................................................................ 92
Replacing the control cable ....................................................................................................................................... 94
7.5
7.5.1
7.5.2
7.5.3
8
8.1
8.2
8.3
8.3.1
8.3.2
8.3.3
8.3.4
8.3.4.1
8.3.4.2
8.3.4.3
8.3.5
8.4
8.5
8.5.1
8.5.2
8.5.3
8.5.4
8.5.4.1
8.5.4.2
8.5.5
8.5.5.1
8.5.5.2
8.5.5.3
8.5.5.4
8.5.5.5
8.5.5.6
8.5.5.7
8.5.5.8
8.5.6
8.5.6.1
8.5.6.2
8.5.6.3
8.5.6.4
8.5.6.5
8.5.6.6
8.5.7
8.5.7.1
8.5.7.2
8.5.8
8.5.8.1
8.5.8.2
8.5.9
8.5.9.1
8.5.9.2
8.5.10
8.5.11
8.5.12
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