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Operation manual

13

EWLD120~540MBYNN

Condenserless water-cooled water chillers

4PW22687-1

Tasks of the user settings menu

Entering the user settings menu

The user settings menu is protected by the user password, a 4-digit
number between 

$$$$

 and 

++++

.

1

Enter the 

 %

 (Refer to the chapter 

"How to

enter a menu" on page 8

).

The controller will request the password.

2

Enter the correct password using the 

g

 and 

keys.

3

Press 

q

 to confirm the password and to enter the user settings

menu.

The controller automatically enters the first screen of the user
settings menu.

To define settings of a certain function:

1

Go to the appropriate screen of the usersettings menu using the

and

 h

 keys.

2

Position the cursor behind the parameter to be modified using
the 

q

 key.

3

Select the appropriate setting using the 

and

 h

 keys.

4

Press 

q

 to confirm the selection.

When the selection has been confirmed, the cursor switches to
the next parameter which can now be modified.

5

Repeat from instruction 2 onwards to modify the other
parameters. 

Defining and activating the control mode

The unit is equipped with a thermostat which controls the cooling
capacity of the unit. Three different control modes exist:

manual control mode: the operator controls the capacity
himself - 

    

- by setting:

39 3 

(airflow of circuit 1, 2 in manual mode): off, low,

medium or high.

9  

(capacitystep of circuit 1, 2 in manual mode):

0%, 30%~100%.

inlet control mode: uses the evaporator and/or condensor
entering water temperature to control the capacity of the unit -

 

outlet control mode: uses the evaporator leaving water
temperature to control the capacity of the unit - 

 

Defining the thermostat settings

When automatic control mode is selected, the unit uses a thermostat
to control the cooling or heating capacity. However, the thermostat
parameters are not fixed and can be modified via the 

%

 screen of the user settings menu.

The default, limit and step values for the thermostat parameters are
shown in 

"Annex I" on page 20

.

Defining the lead-lag mode 

(only for EWLD340~540)

The lead/lag mode determines which of both circuits starts up first in
case of a capacity demand.

The lead-lag parameters are:

 &  

 

Automatic: the controller decides whether circuit 1 or circuit 2
starts up first.
Manual C1>C2: circuit 1 starts up before circuit 2.  If circuit 1 is
de-activated due to a failure, circuit 2 will start up instead.
Manual C2>C1: circuit 2 starts up before circuit 1. If circuit 2 is
de-activated due to a failure, circuit 1 will start up instead.

 &  

: In the automatic mode, the number of hours

indicated on the display is the maximum difference between the
running hours of both circuits.  This value is important for
maintenance purposes.  It should be set high enough so that
both circuits do not require maintenance at the same time and
that at least one circuit can remain constantly active.
The lower and upper limits are 100 and 1000 hours respectively.
The default value is 1000 hours.

5  

: If this parameter is set on 

 (Yes), both circuits

will try to go up in capacity alternatingly.
If this parameter is set on 

 (No), the leading circuit will try to go

to full capacity before the lagging circuit can startup.

Defining the capacity limitation settings

In the 

%  %

  screen up to four possible capacity

limitation settings can be configured.

A capacity limitation can be activated:

 

:  see 

"Defining the schedule timer" on

page 13

.

 

  when a changeable input is configured as

capacity limitation.

 

: to activate capacity limitation 1.

 

: the capacity limitation is not active.

   ! "  

:  capacity limitation value of circuit 1 in

case of capacity limitation 1/2/3/4.

Defining the pump control settings

The 

 

 screen of the user settings menu allows the user

to define the pump-leadtime and pump-lagtime.

 

: used to define the time that the pump must run

before the unit (or the compressor in case 

   

 is selected in a DICN configuration) can start up.

 

:  used to define the time that the pump keeps

running after the unit (or the compressor in case 

 

 

  is selected in a DICN configuration) has been

stopped.

Defining the schedule timer

To activate the screens of the schedule timer or holiday period, these
first need to be enabled by changing their setting to 

  in the

appropriate screen. To de-activate the schedule timer or holiday
period, their setting needs to be reset to 

(See 

"User settings menu"

on page 10

.)

The 

 

 screen of the user settings menu allows the

user to define the schedule timer settings.

NOTE

To  activate manual control mode, select 

 

  as

present mode. To de-activate the manual control
mode, select 

 

  or 

 

  as

present mode.

For units in a DICN configuration:

When changing the control mode on one of the
units, it is automatically transferred to all other
units.
Manual control mode however can only be
selected on units with status 

 

NOTE

If changed on one of the units in a DICN
configuration, this setting is transferred to all other
units in the network.

A functional diagram showing the thermostat
parameters can be found in 

"Annex I" on page 20

.

NOTE

Refer to “Customization in the service menu”,
chapter “Setting of the changeable digital inputs
and outputs” in the installation manual 

Содержание EWLD120MBYNN

Страница 1: ...OPERATION MANUAL EWLD120MBYNN EWLD170MBYNN EWLD240MBYNN EWLD260MBYNN EWLD340MBYNN EWLD400MBYNN EWLD480MBYNN EWLD500MBYNN EWLD540MBYNN Condenserless water cooled water chillers...

Страница 2: ...d water chillers Operation manual READ THIS MANUAL ATTENTIVELY BEFORE STARTING UP THE UNIT DO NOT THROW IT AWAY KEEP IT IN YOUR FILES FOR FUTURE REFERENCE Before starting up the unit for the first tim...

Страница 3: ...0 Condensor refer to engeneering specifications as published by the supplier of your remote condenser Evaporator Type brased plate heatexchanger Qty x model 2x AC250EQ NP128 1x AC250EQ NP128 1x AC250...

Страница 4: ...sor 14 Digital display controller 2 Evaporator 15 Emergency stop 3 Switchbox 16 Power supply intake 4 Compressor switchbox 17 Field wiring intake 5 Charge valve 18 Holes for lifting 6 Safety valve 19...

Страница 5: ...orator The main function of the evaporator is to take heat from the water that flows through it This is done by turning the liquid refrigerant coming from the condenser into gaseous refrigerant Water...

Страница 6: ...omes too high If this occurs shut down the unit and contact your local dealer High pressure switch Each circuit is protected by two high pressure switches S PH which measure the condenser pressure pre...

Страница 7: ...circuit 2 BEFORE OPERATION Checks before initial start up After the installation of the unit check the following before switching on the circuit breaker 1 Field wiring Make sure that the field wiring...

Страница 8: ...he switch boxes may only be opened by a licensed electrician for maintenance purposes 3 To prevent the evaporator from freezing and to avoid damage to the LCD displays of the digital controller never...

Страница 9: ...an initialization cycle is started Once all the timers have reached zero the unit starts up When the remote ON OFF control parameter is set to YES the following table applies 2 If the water chiller do...

Страница 10: ...available if voltage and current transmitters are installed This readout menu provides information concerning the voltage and the compressor current 7 Press the h key to enter the next screen of the...

Страница 11: ...s provided by the different menus In the following chapter you will find how you can set up and configure the unit using the various menu functions All menus are directly accessible using the correspo...

Страница 12: ...ot a password is needed to enter the setpoints menu To enter the service menu only a qualified installer is allowed to access this menu 2 5 4 4 2 2 1 2 2 To check the actual value of the general softw...

Страница 13: ...ther or not the discharge thermal protector or the compressor thermal protector are activated for circuit 1 To check the status of the high pressure switch the reverse phase protector and the overcurr...

Страница 14: ...to a failure circuit 1 will start up instead In the automatic mode the number of hours indicated on the display is the maximum difference between the running hours of both circuits This value is impor...

Страница 15: ...en Defining free cooling The screen of the usersettings menu allows the user to control a 3 way water valve when the unit is in free cooling state To make this possible a changeable digital output has...

Страница 16: ...the water flow through the evaporator stops after the flowstart timer has reached zero If the water flow has not restarted during the countdown the unit will shut down PUMPLEAD refer to the pump contr...

Страница 17: ...which contains the following information the time and date 2 Press h to consult the first screen This screen contains information about the unit name and the refrigerant used 3 Press h to consult the...

Страница 18: ...en a safety device was activated stop the unit and find out why the safety device was activated before resetting it Under no circum stances safety devices may be bridged or changed to a value other th...

Страница 19: ...t the inlet of the condenser may not exceed 43 C RESET After finding the cause push the button on the high pressure switch housing and reset the controller Symptom 5 4 Reverse phase protector is activ...

Страница 20: ...pecifications of the water quality Water filters Make sure to clean the waterfilter in front of the evaporator water inlet once every 4 months Check the filter for any possible damage and make sure th...

Страница 21: ...t working The diagram and table below show the default value and the upper and lower limits of the floating setpoint parameters on the evaporator INLET CONTROL Default value Lower limit Upper limit St...

Страница 22: ...ttings of groups and work similar as following example settings for group 1 ANNEX IV Free cooling working Free cooling on ambient temperature Free cooling on difference between inlet water evaporator...

Страница 23: ...2 2 q h q q g h h h g h g h g h g h g h g h g g h g h g h g h g h g h g h g h g h g h g h g h h g g g 2 f 4 4 2 5 4 4 2 4 4 4 4 4 4 4 4 4 4 0 4 4 4 4 g h g h g h q h p 2 6 g h g h 0 7 g h 3 3 2 2 2 1...

Страница 24: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW22687 1...

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