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Operation manual

9

EWLD120~540MBYNN

Condenserless water-cooled water chillers

4PW22687-1

Consulting actual operational information

1

Enter the readout menu. Refer to the chapter 

"How to enter a

menu" on page 8

.

The controller automatically shows the first screen of the
readout menu which provides the following information of the
evaporator:

 

  or 

 

  or 

 

:  manual/

automatic control mode operation. If the automatic control mode
is selected, the controller will indicate the active temperature
setpoint. Depending on the status of the remote contact, setpoint
one or setpoint two is active.

   

: actual inlet water temperature.

   

: actual outlet water temperature (EWLD120~260)

or mixed outlet water temperature (EWLD360~540).

2

Press the 

h

 key to enter the next screen of the readout menu.

This screen is only available for double circuit units.

This screen of the readout menu provides the following
information on the evaporator:

 

: actual outlet water temperature of circuit 1.

 

: actual outlet water temperature of circuit 2.

3

Press the 

h

 key to enter the next screen of the readout menu.

The 

  

screen of the readout menu provides

information concerning the status of the different circuits.

: actual status of circuit 1.

: actual status of circuit 2.

When a circuit is ON, the following status information may
appear.

: 40% - this percentage refers to the activated capacity of

that specific circuit.

When a circuit is OFF, the following status information may
appear.

 

:  one of the circuit safety devices is

activated (refer to the chapter 

"Troubleshooting" on page 17

).

 

: the circuit is limited by a remote contact.

 

: the actual value of one of the software timers

is not zero (refer to the 

"Timers menu" on page 11

).

 

  the circuit is ready to start up when extra

cooling load is needed.

The four preceding OFF messages are written down in order of
priority. If one of the timers is busy and one of the safeties is
active, the status information says 

 

.

The 

 

 is the percentage indication of the actual

cooling or heating capacity of the unit.

4

Press the 

h

 key to enter the next screen of the readout menu.

The 

 

 screen of the readout menu provides

information concerning the pressures of the first circuit.

:  high pressure of the refrigerant in circuit 

1,

respectively circuit 

2. The first number stands for the

pressure in bar, the second number stands for the saturation
temperature in degrees Celsius.

 

:  low pressure of the refrigerant in circuit 

1,

respectively circuit 

2. The first number stands for the

pressure in bar, the second number stands for the saturation
temperature in degrees Celsius.

5

Press the 

h

 key to enter the next screen of the readout menu.

(Only for EWLD340~540.)

The 

 

 screen of the readout menu provides

information concerning the pressures of the second circuit.

6

Press the 

h

 key to enter the next screen of the readout menu.

This menu is available if voltage and current transmitters are
installed. This readout menu provides information concerning
the voltage and the compressor current.

7

Press the 

h

 key to enter the next screen of the readout menu.

To consult actual operational information about the total running
hours of the compressors and about the ambient temperature.

8

Press the 

g

 key to return to the other readout menus.

Adjusting the temperature setpoint

The unit provides definition and selection of four or two independent
temperature setpoints.

In cooling operation, two setpoints are reserved for inlet control, the
other two are reserved for outlet control.

 

: inlet water temperature of evaporator, setpoint 1,

 

: inlet water temperature of evaporator, setpoint 2.

 

: outlet water temperature of evaporator, setpoint 1,

 

: outlet water temperature of evaporator, setpoint 2.

The selection between setpoint 1 and 2 is done by a remote dual
setpoint switch (to be installed by the customer). The actual active
setpoint can be consulted in the readout menu.

If the manual control mode is selected (refer to the "User settings
menu"), none of the abo
ve-mentioned setpoints will be active.

To adjust a setpoint, proceed as follows:

1

Enter the setpoints menu. Refer to the chapter 

"How to enter a

menu" on page 8

.

If the user password is disabled for setpoint modifications (refer
to the "User settings menu"), the controller will immediately
enter the setpoints menu.
If the user password is enabled for setpoint modifications, enter
the correct code using the 

h

  and 

keys (refer to the 

"User

password menu" on page 12

). Press 

q

 to confirm the password

and to enter the setpoints menu.

2

Select the setpoint to be adjusted using the 

q

 key.

A setpoint is selected when the cursor is blinking behind the
setpoint's name.
The "

" sign indicates the actual active temperature setpoint.

3

Press the 

h

 and 

keys to adjust the temperature setting.

The default, limit and step values for the cooling (evaporator)
temperature setpoints are:

4

Press 

q

 to save the adjusted temperature setpoint.

When the setting has been confirmed, the cursor switches to the
next setpoint. When the setting has been cancelled, the cursor
returns to the upper left corner of the screen.

NOTE

For a DICN system, the 

   

and 

 

 

values are the values of the individual units,

not of the system. Temperatures of the system can be
consulted in the first screen of the network menu.

NOTE

When a circuit in is in a high pressure setback, the
indication of capacity will be flashing. A high pressure
setback is a prevention of load-up or a forced load-
down caused by a too high pressure.

NOTE

The customer is also allowed to define a setpoint in
function of an analog input.

NOTE

Refer to “Customization in the service menu” chapter
“Setting of the changeable inputs and outputs” in the
installation manual

 

 

default value

limit values

(a)

(a) For glycol units the lower limit of the cooling temperature setpoint 

can be adapted in the factory. The following values apply:

 

: 5°C, 3°C, –2°C, –7°C

 

: 2°C, 0°C, –5°C, –10°C

 --> 

!

"

 --> 

#

step value

$%

$%

Содержание EWLD120MBYNN

Страница 1: ...OPERATION MANUAL EWLD120MBYNN EWLD170MBYNN EWLD240MBYNN EWLD260MBYNN EWLD340MBYNN EWLD400MBYNN EWLD480MBYNN EWLD500MBYNN EWLD540MBYNN Condenserless water cooled water chillers...

Страница 2: ...d water chillers Operation manual READ THIS MANUAL ATTENTIVELY BEFORE STARTING UP THE UNIT DO NOT THROW IT AWAY KEEP IT IN YOUR FILES FOR FUTURE REFERENCE Before starting up the unit for the first tim...

Страница 3: ...0 Condensor refer to engeneering specifications as published by the supplier of your remote condenser Evaporator Type brased plate heatexchanger Qty x model 2x AC250EQ NP128 1x AC250EQ NP128 1x AC250...

Страница 4: ...sor 14 Digital display controller 2 Evaporator 15 Emergency stop 3 Switchbox 16 Power supply intake 4 Compressor switchbox 17 Field wiring intake 5 Charge valve 18 Holes for lifting 6 Safety valve 19...

Страница 5: ...orator The main function of the evaporator is to take heat from the water that flows through it This is done by turning the liquid refrigerant coming from the condenser into gaseous refrigerant Water...

Страница 6: ...omes too high If this occurs shut down the unit and contact your local dealer High pressure switch Each circuit is protected by two high pressure switches S PH which measure the condenser pressure pre...

Страница 7: ...circuit 2 BEFORE OPERATION Checks before initial start up After the installation of the unit check the following before switching on the circuit breaker 1 Field wiring Make sure that the field wiring...

Страница 8: ...he switch boxes may only be opened by a licensed electrician for maintenance purposes 3 To prevent the evaporator from freezing and to avoid damage to the LCD displays of the digital controller never...

Страница 9: ...an initialization cycle is started Once all the timers have reached zero the unit starts up When the remote ON OFF control parameter is set to YES the following table applies 2 If the water chiller do...

Страница 10: ...available if voltage and current transmitters are installed This readout menu provides information concerning the voltage and the compressor current 7 Press the h key to enter the next screen of the...

Страница 11: ...s provided by the different menus In the following chapter you will find how you can set up and configure the unit using the various menu functions All menus are directly accessible using the correspo...

Страница 12: ...ot a password is needed to enter the setpoints menu To enter the service menu only a qualified installer is allowed to access this menu 2 5 4 4 2 2 1 2 2 To check the actual value of the general softw...

Страница 13: ...ther or not the discharge thermal protector or the compressor thermal protector are activated for circuit 1 To check the status of the high pressure switch the reverse phase protector and the overcurr...

Страница 14: ...to a failure circuit 1 will start up instead In the automatic mode the number of hours indicated on the display is the maximum difference between the running hours of both circuits This value is impor...

Страница 15: ...en Defining free cooling The screen of the usersettings menu allows the user to control a 3 way water valve when the unit is in free cooling state To make this possible a changeable digital output has...

Страница 16: ...the water flow through the evaporator stops after the flowstart timer has reached zero If the water flow has not restarted during the countdown the unit will shut down PUMPLEAD refer to the pump contr...

Страница 17: ...which contains the following information the time and date 2 Press h to consult the first screen This screen contains information about the unit name and the refrigerant used 3 Press h to consult the...

Страница 18: ...en a safety device was activated stop the unit and find out why the safety device was activated before resetting it Under no circum stances safety devices may be bridged or changed to a value other th...

Страница 19: ...t the inlet of the condenser may not exceed 43 C RESET After finding the cause push the button on the high pressure switch housing and reset the controller Symptom 5 4 Reverse phase protector is activ...

Страница 20: ...pecifications of the water quality Water filters Make sure to clean the waterfilter in front of the evaporator water inlet once every 4 months Check the filter for any possible damage and make sure th...

Страница 21: ...t working The diagram and table below show the default value and the upper and lower limits of the floating setpoint parameters on the evaporator INLET CONTROL Default value Lower limit Upper limit St...

Страница 22: ...ttings of groups and work similar as following example settings for group 1 ANNEX IV Free cooling working Free cooling on ambient temperature Free cooling on difference between inlet water evaporator...

Страница 23: ...2 2 q h q q g h h h g h g h g h g h g h g h g g h g h g h g h g h g h g h g h g h g h g h g h h g g g 2 f 4 4 2 5 4 4 2 4 4 4 4 4 4 4 4 4 4 0 4 4 4 4 g h g h g h q h p 2 6 g h g h 0 7 g h 3 3 2 2 2 1...

Страница 24: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW22687 1...

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