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Operation manual

17

EWLD120~540MBYNN

Condenserless water-cooled water chillers

4PW22687-1

The changeable analog inputs are:

%% $:

: indicates the status of the analog input

%%$%$

: indicates the status of the analog input

%% $:

: indicates the status of the analog input

 

: indicates the status of the analog input

To check the inputs and outputs, proceed as follows:

1

Enter the 

 

.

 

(Refer to the chapter 

"How to

enter a menu" on page 8

.)

The controller enters the first 

 

 screen.

2

Consult the other screens of the input/ouput menu using the 

g

and

 h

 keys.

Tasks of the user password menu

Changing the user password

Access to the user settings menu and the setpoints menu is
protected by the user password (a 4-digit number between 

$$$$

 and

++++

).

To change the user password, proceed as follows:

1

Enter the 

 %

 (Refer to the chapter 

"How to

enter a menu" on page 8

).

The controller will request the password.

2

Enter the correct password using the 

h

 and 

keys.

3

Press 

q

  to confirm the password and to enter the password

menu.

The controller requests the new password.

4

Press 

q

 to start the modification.

The cursor is positioned behind 

 

.

5

Enter the new password using the 

h

 and 

keys.

6

Press 

q

 to confirm the new password.

When the new password has been confirmed, the controller will
ask to enter the new password a second time (for safety
reasons). The cursor is positioned behind 

.

7

Enter the new password again using the 

h

 and 

keys.

8

Press 

q

 to confirm the new password.

T

ROUBLESHOOTING

This section provides useful information for diagnosing and correct-
ing certain troubles which may occur in the unit.

Before starting the trouble shooting procedure, carry out a thorough
visual inspection of the unit and look for obvious defects such as
loose connections or defective wiring.

Before contacting your local dealer, read this chapter carefully, it will
save you time and money.

When a safety device was activated, stop the unit and find out why
the safety device was activated before resetting it. Under no circum-
stances safety devices may be bridged or changed to a value other
than the factory setting. If the cause of the problem cannot be found,
call your local dealer

Overview of safety messages

Symptom 1: The unit does not start, but the ON LED lights up

Symptom 2: The unit does not start, but the ON LED is flashing

NOTE

The default user password is 

!"

.

NOTE

The actual password will only be changed when the
new password and the confirmed password have the
same value.

If changed on one of the units in a DICN configuration,
this setting is automatically transferred to all the other
units in the network.

When carrying out an inspection on the supply panel or on
the switch box of the unit, always make sure that the circuit
breaker of the unit is switched off.

Message safety menu

Symptom

 

$$

3

$  

5.6

$";

5.7

$+    

13

$  

13

$+  

13

$" 1 %

15

 

or 

 

 

5.4

!  

5.3

.  

5.8

#

5.1

!  

5.5

"  

5.2

";

5.7

<  

13

<  

13

   

13

+  

10

+  

14

+  

14

+ %

14

+  

13

+!%

11

+"%

12

   

5.6

 

$" %

10

$  

13

$+    

13

 

$  

5.6

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The temperature setting is not 
correct.

Check the controller setpoint.

The flowstart timer is still running.

The unit will start after approx. 15 
seconds. Make sure that water is 
flowing through the evaporator.

Neither one of the circuits can start 
up.

Refer to "One of the circuits does not 
start up" on page 18.

Unit is in manual mode (all 
compressors at 0%).

Check on the controller.

Power supply failure.

Check the voltage on the supply 
panel.

Blown fuse or interrupted protection 
device.

Inspect fuses and protection 
devices. Replace by fuses of the 
same size and type (refer to chapter 
"Electrical specifications" on 
page 2).

Loose connections.

Inspect connections of the field 
wiring and the internal wiring of the 
unit. Tighten all loose connections.

Shorted or broken wires.

Test circuits using a tester and repair 
if necessary.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The remote ON/OFF input is present 
and the remote switch is off.

Put the remote switch on or disable 
the remote ON/OFF input.

Содержание EWLD120MBYNN

Страница 1: ...OPERATION MANUAL EWLD120MBYNN EWLD170MBYNN EWLD240MBYNN EWLD260MBYNN EWLD340MBYNN EWLD400MBYNN EWLD480MBYNN EWLD500MBYNN EWLD540MBYNN Condenserless water cooled water chillers...

Страница 2: ...d water chillers Operation manual READ THIS MANUAL ATTENTIVELY BEFORE STARTING UP THE UNIT DO NOT THROW IT AWAY KEEP IT IN YOUR FILES FOR FUTURE REFERENCE Before starting up the unit for the first tim...

Страница 3: ...0 Condensor refer to engeneering specifications as published by the supplier of your remote condenser Evaporator Type brased plate heatexchanger Qty x model 2x AC250EQ NP128 1x AC250EQ NP128 1x AC250...

Страница 4: ...sor 14 Digital display controller 2 Evaporator 15 Emergency stop 3 Switchbox 16 Power supply intake 4 Compressor switchbox 17 Field wiring intake 5 Charge valve 18 Holes for lifting 6 Safety valve 19...

Страница 5: ...orator The main function of the evaporator is to take heat from the water that flows through it This is done by turning the liquid refrigerant coming from the condenser into gaseous refrigerant Water...

Страница 6: ...omes too high If this occurs shut down the unit and contact your local dealer High pressure switch Each circuit is protected by two high pressure switches S PH which measure the condenser pressure pre...

Страница 7: ...circuit 2 BEFORE OPERATION Checks before initial start up After the installation of the unit check the following before switching on the circuit breaker 1 Field wiring Make sure that the field wiring...

Страница 8: ...he switch boxes may only be opened by a licensed electrician for maintenance purposes 3 To prevent the evaporator from freezing and to avoid damage to the LCD displays of the digital controller never...

Страница 9: ...an initialization cycle is started Once all the timers have reached zero the unit starts up When the remote ON OFF control parameter is set to YES the following table applies 2 If the water chiller do...

Страница 10: ...available if voltage and current transmitters are installed This readout menu provides information concerning the voltage and the compressor current 7 Press the h key to enter the next screen of the...

Страница 11: ...s provided by the different menus In the following chapter you will find how you can set up and configure the unit using the various menu functions All menus are directly accessible using the correspo...

Страница 12: ...ot a password is needed to enter the setpoints menu To enter the service menu only a qualified installer is allowed to access this menu 2 5 4 4 2 2 1 2 2 To check the actual value of the general softw...

Страница 13: ...ther or not the discharge thermal protector or the compressor thermal protector are activated for circuit 1 To check the status of the high pressure switch the reverse phase protector and the overcurr...

Страница 14: ...to a failure circuit 1 will start up instead In the automatic mode the number of hours indicated on the display is the maximum difference between the running hours of both circuits This value is impor...

Страница 15: ...en Defining free cooling The screen of the usersettings menu allows the user to control a 3 way water valve when the unit is in free cooling state To make this possible a changeable digital output has...

Страница 16: ...the water flow through the evaporator stops after the flowstart timer has reached zero If the water flow has not restarted during the countdown the unit will shut down PUMPLEAD refer to the pump contr...

Страница 17: ...which contains the following information the time and date 2 Press h to consult the first screen This screen contains information about the unit name and the refrigerant used 3 Press h to consult the...

Страница 18: ...en a safety device was activated stop the unit and find out why the safety device was activated before resetting it Under no circum stances safety devices may be bridged or changed to a value other th...

Страница 19: ...t the inlet of the condenser may not exceed 43 C RESET After finding the cause push the button on the high pressure switch housing and reset the controller Symptom 5 4 Reverse phase protector is activ...

Страница 20: ...pecifications of the water quality Water filters Make sure to clean the waterfilter in front of the evaporator water inlet once every 4 months Check the filter for any possible damage and make sure th...

Страница 21: ...t working The diagram and table below show the default value and the upper and lower limits of the floating setpoint parameters on the evaporator INLET CONTROL Default value Lower limit Upper limit St...

Страница 22: ...ttings of groups and work similar as following example settings for group 1 ANNEX IV Free cooling working Free cooling on ambient temperature Free cooling on difference between inlet water evaporator...

Страница 23: ...2 2 q h q q g h h h g h g h g h g h g h g h g g h g h g h g h g h g h g h g h g h g h g h g h h g g g 2 f 4 4 2 5 4 4 2 4 4 4 4 4 4 4 4 4 4 0 4 4 4 4 g h g h g h q h p 2 6 g h g h 0 7 g h 3 3 2 2 2 1...

Страница 24: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW22687 1...

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