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Operation manual

15

EWLD120~540MBYNN

Condenserless water-cooled water chillers

4PW22687-1

:  The 

  time defines the target difference in

running hours between one unit and another unit with

$$$$2

.  This value is important for maintenance

purposes. The difference in setting among different units should
be high enough as to avoid servicing of the units all at the same
time. The lower and upper limits are 0 and 9000 hours
respectively. The default value is 0 hours.

 

: Set if the pump must operate as long as the chiller

is ON (

 

), or during compressor on condition only

(

 

).

When 

 

  is selected, the voltage free contact S9L will

remain closed as long as the chiller is ON. When 

 

 is

selected, the voltage free contact S9L will open (pump will stop)
after the compressor stops, except if no other pump of the
system is running (meaning: in case all S9L contactsof other
chillers are already open).

Also refer to the separate manual "Installation examples for a DICN
configuration".

Activating or de-activating the setpoints password

The 

 

 screen of the user settings menu allows

the user to activate or de-activate the user password needed to
change the temperature setpoint. When de-activated, the user does
not have to enter the password each time he wants to change the
setpoint.

Defining BMS control

 allows the user to control the unit from a supervisory system.

The 

 

 screen and 

 

 screen of the

service menu have to be used to set BMS parameters. Refer to
“Customization in the service menu” chapter “Defining the BMS
settings” in the installation manual.

Tasks of the timers menu

Checking the actual value of the software timers

As a protective measure and to ensure correct operation, the
controller's software features several countdown timers:

LOADUP (

 

 – refer to the thermostat parameters): starts

counting when a thermostat step change has occurred. During
the countdown, the unit is not able to enter a higher thermostat
step.

LOADDOWN (

 – refer to the thermostat parameters): starts

counting when a thermostat step change has occurred. During
the countdown, the unit will not be able to go to a lower
thermostat step.

FLOWSTART (

 

  – 15 sec): counts down when the

water flow through the evaporator is continuous and the unit is in
standby. During the countdown, the unit cannot start up.

FLOWSTOP (

 

  – 5 sec): starts counting when the

water flow through the evaporator stops after the flowstart timer
has reached zero. If the water flow has not restarted during the
countdown, the unit will shut down.

PUMPLEAD (

 

  – refer to the pump control settings):

starts counting whenever the unit is switched on. During the
countdown, the unit cannot start up.

PUMPLAG (

  

– refer to the pump control settings):

starts counting whenever the unit is switched off. During the
countdown, the pump keeps running.

GUARDTIMER 1/2 (

%

 – 60 sec): starts counting when the

compressor of circuit 1, respectively circuit 2 has been shut
down. During the countdown, the compressor cannot be
restarted.

STARTTIMER (

%

  – 10 sec): starts counting

whenever a compressor starts up. During the countdown, no
other compressor can start up.

ANTIRECYCLING 1/2 (

9

  – 600 sec): starts counting

when the compressor of circuit 1, respectively circuit 2 has
started. During the countdown, the compressor cannot be
restarted.

STARTUPTIMER 1/2 (

9

  – 180 sec): starts

counting when the compressor of circuit 1, respectively circuit 2
has started. During the countdown, the compressor is limited to
a maximum capacitystep of 30%.

To check the actual value of the software timers, proceed as follows:

1

Enter the 

 

. (Refer to the chapter 

"How to enter a

menu" on page 8

.)

The controller displays the actual value of the 

 

:  the loadup timer, the loaddown timer, the flowstart

timer, the flowstop timer (when the unit is on and the flowstart
timer has reached zero), the pumplead timer and the pumplag
timer.

2

Press the 

h

 key to check the compressor timers.

The controller shows the actual value of the 

: the guard timers (one per circuit) and the antirecycling

timers (one per circuit).

3

Press the 

h

 key to check the remaining timers.

The controller shows the actual value of the 

 

.

NOTE

Put a unit to 

  

when servicing the

machine. In this case it is possible to switch ON or
OFF this unit without switching ON or OFF the other
units of the network.

It is also possible then to operate the unit in 

 

 

.

Put a unit to 

  

continuously if the

operator wants to decide by himself when this unit
must operate.

Note that in this case, it makes no sense to define
another unit of the network as 

. Since there is

a unit set continuously to 

 

, the

  unit will continuously be considered as a

 

 unit.

NOTE

The settings on this screen of the network menu must
be executed for all chillers connected to the system.

NOTE

If changed on one of the units in a DICN configuration,
this setting is automatically transferred to all the other
units in the network.

Содержание EWLD120MBYNN

Страница 1: ...OPERATION MANUAL EWLD120MBYNN EWLD170MBYNN EWLD240MBYNN EWLD260MBYNN EWLD340MBYNN EWLD400MBYNN EWLD480MBYNN EWLD500MBYNN EWLD540MBYNN Condenserless water cooled water chillers...

Страница 2: ...d water chillers Operation manual READ THIS MANUAL ATTENTIVELY BEFORE STARTING UP THE UNIT DO NOT THROW IT AWAY KEEP IT IN YOUR FILES FOR FUTURE REFERENCE Before starting up the unit for the first tim...

Страница 3: ...0 Condensor refer to engeneering specifications as published by the supplier of your remote condenser Evaporator Type brased plate heatexchanger Qty x model 2x AC250EQ NP128 1x AC250EQ NP128 1x AC250...

Страница 4: ...sor 14 Digital display controller 2 Evaporator 15 Emergency stop 3 Switchbox 16 Power supply intake 4 Compressor switchbox 17 Field wiring intake 5 Charge valve 18 Holes for lifting 6 Safety valve 19...

Страница 5: ...orator The main function of the evaporator is to take heat from the water that flows through it This is done by turning the liquid refrigerant coming from the condenser into gaseous refrigerant Water...

Страница 6: ...omes too high If this occurs shut down the unit and contact your local dealer High pressure switch Each circuit is protected by two high pressure switches S PH which measure the condenser pressure pre...

Страница 7: ...circuit 2 BEFORE OPERATION Checks before initial start up After the installation of the unit check the following before switching on the circuit breaker 1 Field wiring Make sure that the field wiring...

Страница 8: ...he switch boxes may only be opened by a licensed electrician for maintenance purposes 3 To prevent the evaporator from freezing and to avoid damage to the LCD displays of the digital controller never...

Страница 9: ...an initialization cycle is started Once all the timers have reached zero the unit starts up When the remote ON OFF control parameter is set to YES the following table applies 2 If the water chiller do...

Страница 10: ...available if voltage and current transmitters are installed This readout menu provides information concerning the voltage and the compressor current 7 Press the h key to enter the next screen of the...

Страница 11: ...s provided by the different menus In the following chapter you will find how you can set up and configure the unit using the various menu functions All menus are directly accessible using the correspo...

Страница 12: ...ot a password is needed to enter the setpoints menu To enter the service menu only a qualified installer is allowed to access this menu 2 5 4 4 2 2 1 2 2 To check the actual value of the general softw...

Страница 13: ...ther or not the discharge thermal protector or the compressor thermal protector are activated for circuit 1 To check the status of the high pressure switch the reverse phase protector and the overcurr...

Страница 14: ...to a failure circuit 1 will start up instead In the automatic mode the number of hours indicated on the display is the maximum difference between the running hours of both circuits This value is impor...

Страница 15: ...en Defining free cooling The screen of the usersettings menu allows the user to control a 3 way water valve when the unit is in free cooling state To make this possible a changeable digital output has...

Страница 16: ...the water flow through the evaporator stops after the flowstart timer has reached zero If the water flow has not restarted during the countdown the unit will shut down PUMPLEAD refer to the pump contr...

Страница 17: ...which contains the following information the time and date 2 Press h to consult the first screen This screen contains information about the unit name and the refrigerant used 3 Press h to consult the...

Страница 18: ...en a safety device was activated stop the unit and find out why the safety device was activated before resetting it Under no circum stances safety devices may be bridged or changed to a value other th...

Страница 19: ...t the inlet of the condenser may not exceed 43 C RESET After finding the cause push the button on the high pressure switch housing and reset the controller Symptom 5 4 Reverse phase protector is activ...

Страница 20: ...pecifications of the water quality Water filters Make sure to clean the waterfilter in front of the evaporator water inlet once every 4 months Check the filter for any possible damage and make sure th...

Страница 21: ...t working The diagram and table below show the default value and the upper and lower limits of the floating setpoint parameters on the evaporator INLET CONTROL Default value Lower limit Upper limit St...

Страница 22: ...ttings of groups and work similar as following example settings for group 1 ANNEX IV Free cooling working Free cooling on ambient temperature Free cooling on difference between inlet water evaporator...

Страница 23: ...2 2 q h q q g h h h g h g h g h g h g h g h g g h g h g h g h g h g h g h g h g h g h g h g h h g g g 2 f 4 4 2 5 4 4 2 4 4 4 4 4 4 4 4 4 4 0 4 4 4 4 g h g h g h q h p 2 6 g h g h 0 7 g h 3 3 2 2 2 1...

Страница 24: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW22687 1...

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