EN
22
Reason & Troubleshooting
Fault Symptoms
Number
1. Check whether battery is damaged.
2. Fuse broken (Check, replace).
Generator without
power indication.
1. Breaker not open.
3. Check AVR and its fuse.
4. Check carbon brush.
Generator has power
indication but no
power output.
2
1. Lack of coolant or pipe blocked (Add coolant or clean up pipe)
2. Thermostat closed or damaged.
3. Water pump worn out or damaged (Clean or replace pump)
4. Too much engine oil (Remove the unnecessary engine oil)
5. Damage of rotor bearing (Replace bearing)
6. Radiator blocked or damaged (Clean or replace radiator)
7. Short circuit of stator winding (Check wiring)
8. Rubbing of stator and rotor (Check, adjust gap)
smoke.
3
1. Abnormal gas pressure (adjust pressure)
2. Engine throttle worn out.
4. Some spark or cylinder wire is damaged.
5. Too much oil.
6. Piston ring worn out.
output.
4
1
Common Faults and Repair Methods of Generator
11. TROUBLESHOOTING
1. Simple check
•
Battery voltage, working voltage.
•
•
Entrance and pressure reducer gas solenoid valve properly open or not.
•
High voltage normal or not spark plug .
•
Speed sensor signal normal or not.
•
Observe exhaust gas (smell, color, sound,feel).
•
A comprehensive check and the focus on one part or one target.
2. Parts replacing inspect
•
Replace the suspected parts with a new and same one, then observe operation.
•
If the fault disappeared, place back the suspected parts, then start the engine and observe it.
•
If the fault appears again, verify the damaged parts , use the new and same part to replace it.
•
If faced with a comprehensive fault, pleas shrink the sinking scope, and then use the replacement
method to check.
11. TROUBLESHOOTING
1. Simple check
•
Battery voltage, working voltage.
•
•
Entrance and pressure reducer gas solenoid valve properly open or not.
•
High voltage normal or not spark plug .
•
Speed sensor signal normal or not.
•
Observe exhaust gas (smell, color, sound,feel).
•
A comprehensive check and the focus on one part or one target.
2. Parts replacing inspect
•
Replace the suspected parts with a new and same one, then observe operation.
•
If the fault disappeared, place back the suspected parts, then start the engine and observe it.
•
If the fault appears again, verify the damaged parts , use the new and same part to replace it.
•
If faced with a comprehensive fault, pleas shrink the sinking scope, and then use the replacement
method to check.
11. TROUBLESHOOTING
1. Simple check
•
Battery voltage, working voltage.
•
•
Entrance and pressure reducer gas solenoid valve properly open or not.
•
High voltage normal or not spark plug .
•
Speed sensor signal normal or not.
•
Observe exhaust gas (smell, color, sound,feel).
•
A comprehensive check and the focus on one part or one target.
2. Parts replacing inspect
•
Replace the suspected parts with a new and same one, then observe operation.
•
If the fault disappeared, place back the suspected parts, then start the engine and observe it.
•
If the fault appears again, verify the damaged parts , use the new and same part to replace it.
•
If faced with a comprehensive fault, pleas shrink the sinking scope, and then use the replacement
method to check.
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