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Operator’s Manual: 2200-TL Series Conveyor

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10.2015

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Содержание 2245-TL

Страница 1: ...TRANSLOADING CONVEYOR Models 2245 TL 2252 5 TL OPERATOR S MANUAL...

Страница 2: ...y addressed as follows Convey All Industries Inc 130 Canada Street Winkler Manitoba R6W 0J3 Canada This warranty shall expire one 1 year after the date of delivery of the new machinery If these condit...

Страница 3: ...________________________________________________ The Dealer must fill out this form It is to be signed by both the Dealer and Buyer at the time of delivery Scan or photograph the completed form be su...

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Страница 5: ...e Safety 2 6 2 10 Operating Safety 2 7 2 11 Lock Out Tag Out Safety 2 7 2 12 Workplace Hazard Area 2 8 2 13 Transport Safety 2 9 2 14 Storage Safety 2 9 2 15 Safety Decal Location 2 10 Section 3 OPERA...

Страница 6: ...or Annually 4 6 4 3 Maintenance Procedures 4 8 4 3 1 Conveyor Belt Tension 4 8 4 3 2 Conveyor Belt Alignment 4 9 4 3 3 Conveyor Belt Replacement 4 10 4 3 4 Change Engine Oil and Filter 4 11 4 3 5 Chan...

Страница 7: ...ature Convey All Industries Inc reserves the right to modify the machinery design and specifications provided herein without any preliminary notice Performance quality may depend on the material being...

Страница 8: ...Operator s Manual 2200 TL Series Conveyor 1 2 10 2015 This page intentionally left blank...

Страница 9: ...entially hazardous situation If not avoided it could result in death or serious injury This word identifies hazards that are exposed when guards are removed It may be used to alert against unsafe prac...

Страница 10: ...safety and operating instructions in this document and to follow them An untrained operator exposes himself and bystanders to possible serious injury or death Think SAFETY Work SAFELY 2 2 GENERAL SAF...

Страница 11: ...ion DON T TRY IT Do not modify the equipment in any way Unauthorized modification result in serious injury or death and may impair the function and life of the equipment The design and configuration o...

Страница 12: ...ne operator s manual Be familiar with the safety messages found on the decals around this unit Personal protection equipment including Hard hat Eye protection Protective shoes Work gloves are recommen...

Страница 13: ...blocks under the frame before working beneath the machine Before resuming operation install and secure all guards when maintenance work is completed Keep safety decals clean Replace any decal that is...

Страница 14: ...vernor springs governor links or other parts which may increase the governed engine speed Do not strike flywheel with a hard object or metal tool This may cause it to shatter in operation Keep cylinde...

Страница 15: ...t be clearly read and understood Place all controls in neutral and stop the engine Remove the ignition key Wait for all moving parts to stop before adjusting repairing or unplugging Keep all bystander...

Страница 16: ...HADED HAZARD AREA UNDER CONVEYOR AND UNDERCARRIAGE AREA HAZARD KEEP AWAY CONVEYOR INTAKE AREA HAZARD KEEP AWAY DO NOT RAISE CONVEYOR IN HIGH WIND CONVEYOR DRIVE AREA HAZARD KEEP AWAY WHEEL CHOCKS WHEE...

Страница 17: ...rocution can occur without direct contact Plan your route to avoid heavy traffic Do not drink and drive Be a safe and courteous driver Always yield to oncoming traffic in all situations including narr...

Страница 18: ...authorized dealer 2 15 SAFETY DECAL LOCATION The following illustrations show the general location of decals on this conveyor The position of decals may vary depending on the machine s options Decals...

Страница 19: ...iency By following the these procedures in conjunction with a good maintenance program your Transloading Conveyor will provide many years of trouble free service Read and understand the Operator s Man...

Страница 20: ...ics making this conveyor a self contained self propelled unit Components may vary and their positions may change depending on the options contained in the present unit The main components and their ge...

Страница 21: ...ckwise to start It will spring back to the Run position Turn the key counterclockwise to turn OFF c Throttle The red dial between the hydraulic valve levers control the engine RPM Rotate to increase o...

Страница 22: ...re Gauges There are two gauges on the hydraulic valve bank The one on the left displays the hydraulic pressure in the moving and lifting circuit The one on the right is for the conveyor belt circuit S...

Страница 23: ...st above the hopper It is used to lower the hopper frame WARNING Unexpected Movement Do not release handle when ratchet lever is in unlocked position with load on winch Handle could spin violently cau...

Страница 24: ...Working Lights Packages There are 2 working lights One is positioned to illuminate the hopper and the other is below the discharge end of the machine The 12 volt DC working lights make operating the c...

Страница 25: ...ed or lowered NOTICE Upending Hazard Do not extend drive wheel cylinders fully Raising the hopper too high may cause it to upend Hydraulic Motor on Drive Box The conveyor belt is driven by hydraulics...

Страница 26: ...c lines hoses and connections Repair or replace any damaged system components 8 Check that all guards are installed and working as intended After Operating For 5 Hours and 10 Hours Repeat steps 1 thro...

Страница 27: ...sed position 3 Ensure that there is sufficient room and clearance to back up to the conveyor NOTICE Upending Hazard The machine is closely balanced Do not lift unless there is downward weight on the h...

Страница 28: ...conveyor from the tow vehicle CAUTION Safety Hazard Remove hitch from conveyor to prevent interference and clear a tripping hazard 5 Start the conveyor s engine 6 Lower the drive wheel 7 Retract and...

Страница 29: ...be and belt be sure it does not rest on any structure ATTENTION Upending Hazard Always check the weight of the hopper end to prevent upending 11 Stake or weigh down the hopper end to prevent upending...

Страница 30: ...the machine immediately 4 Check that all guards are in place and working as intended 5 Back the truck tender into position for loading or unloading 3 7 1 Starting Conveyor 6 Turn throttle to its idle...

Страница 31: ...e resuming work 3 7 4 Restarting after Emergency Stop When the machine is shut down inadvertently or in an emergency the conveyor belt will still be covered with material Since start up torque loads a...

Страница 32: ...ween the belt and the sides of the hopper It must be kept in good condition to prevent the material from leaking out of the hopper Replace flashing if leakage occurs Belt Speed The best results are ob...

Страница 33: ...ay and transport authorities are in place They must be clean and clearly visible by all overtaking and oncoming traffic 8 Do not allow riders on the conveyor 9 Slowly pull away from the working area B...

Страница 34: ...e from the washing This also protects the bearing seals 5 Check the conition of the conveyor belt Replace if necessary 6 Inspect all hydraulic hoses fittings lines couplers and valves Tighten any loos...

Страница 35: ...tion Servicing Safety Keep hands feet hair and clothing away from all moving and or rotating parts Make sure there is plenty of ventilation Never operate the engine in a closed building The exhaust fu...

Страница 36: ...easing is 1 small stroke every 2 weeks Be careful not to over grease as this may push the seal out 4 Replace and repair broken fittings immediately 5 If fittings will not take grease remove and clean...

Страница 37: ...1 Check fuel level 2 Check engine oil level 3 Check oil level in hydraulic reservoir Fig 44 Hydraulic Oil Reservoir and Fuel Tank Fig 45 Radiator 4 Check radiator fluid level 5 Clean air filter Fig 46...

Страница 38: ...eries Conveyor 4 4 Revised 06 2016 8 Grease discharge roller bearings 9 Grease drive box assembly bearings Fig 50 Drive Box 7 Grease transition roller bearings Fig 48 Transition Roller Bearings Fig 49...

Страница 39: ...t slip when in operation 12 Check the condition of the rubber hopper flashing Be sure it still seals the hopper to prevent leaking If any product comes out of the hopper around the flashing loosen fla...

Страница 40: ...Engine 4 2 3 Every 200 hours or Annually 14 Change engine oil and filter a Dipstick b Fill Plug c Oil Filter 15 Change fuel filter 16 Change air filter 17 Change hydraulic oil and filter Fig 56 Fuel...

Страница 41: ...ng Fig 60 Steering Cylinder Fig 61 Drive Wheel Lift Cylinder Fig 62 Conveyor Tube Lift Cylinder 18 Grease drive wheel axle bushings 19 Grease Steering Cylinder 20 Grease drive wheel lift cylinder 21 G...

Страница 42: ...sitive Pinch Drive When loading on the belt gets heavier the pinch roller tightens against the drive roller in proportion This provides more torque Tighten the tension bolts completely When the convey...

Страница 43: ...until the belt is centred Check frequently during the first few minutes of operation then several times during the first 10 hours Note New belt normally seats itself during first 10 hours of operation...

Страница 44: ...anging closest to the hopper IMPORTANT The open cup of the crescent belt pattern must head towards the discharge when traveling through the tube See Figure 70 6 Pull the end of the old belt which is c...

Страница 45: ...e It is best to change oil while engine is warm to keep contaminants in suspension 2 Place a pan under the drain plug 3 Remove the drain and allow the oil to drain for 10 minutes 4 Install and tighten...

Страница 46: ...t contacts exposed skin 2 Place a pan under the filter to catch any spilled fuel 3 Remove old fuel filter 4 Install new filter 5 Remove catch pan and dispose of any spilled fuel in an environmentally...

Страница 47: ...a large pan pail or tank under the drain plug 5 Remove the drain plug and allow the oil to drain for 10 minutes 6 Install and tighten the drain plug 7 Dispose of the used oil in an approved container...

Страница 48: ...Operator s Manual 2200 TL Series Conveyor 4 14 10 2015 This page intentionally left blank...

Страница 49: ...ck Engine Oil Level Check Hydraulic Oil Level Check Radiator Fluid Level Clean Air Filter Grease Hopper Roller Bearings Grease Transition Roller Bearings Grease Discharge Roller Bearings Grease Drive...

Страница 50: ...claims for shortages or errors are made immediately upon receipt of goods they will not be considered Inspect all goods received immediately upon receipt When damaged goods are received insist that a...

Страница 51: ...loosen the flashing Conveyor belt doesn t turn or is slipping Hopper flashing may be stuck to belt because it is running dry and rubber is heating up Turn off unit Manually peel flashing up and off ho...

Страница 52: ...nough Tighten conveyor belt Conveyor belt not pinched enough Inside drive box there is a drive roller and pinch roller Be sure the belt is snug between both rollers Conveyor angle exceeds 30 degrees R...

Страница 53: ...in this manual Do not operate or allow anyone else to operate this equipment until this document has been read Review this information annually before the season start up Make periodic reviews of SAFE...

Страница 54: ...Operator s Manual 2200 TL Series Conveyor 6 2 10 2015 This page intentionally left blank...

Страница 55: ...ntre of discharge Measurements subject to change without notice Table 2 Specifications Table 3 Working Measurements Transport Length Working Length Discharge Height Transport Height Angle Model Type o...

Страница 56: ...27 20 45 33 63 45 M5 6 4 9 7 7 16 41 30 72 53 100 75 M6 10 7 15 11 1 2 61 45 110 80 155 115 M8 25 18 35 26 9 16 95 60 155 115 220 165 M10 50 37 70 52 5 8 128 95 215 160 305 220 M12 90 66 125 92 3 4 2...

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Страница 58: ...istered Trademarks Used Under License Printed in Canada 09 2018 THIRD REVISION www com CONVEY ALL INDUSTRIES INC 130 CANADA STREET WINKLER MANITOBA R6W 0J3 CANADA conveyors convey all com TF 800 418 9...

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