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3-2

08.2020

Operator’s Manual: 1600-FL Series Conveyor

3.1 MACHINE COMPONENTS

This conveyor is available in two lengths.

The conveyor belt can be powered by an
electric motor, PTO driveline, hydraulic motor or
gas engine. Power can be situated in a top-end
drive (TED) or a S-drive on the tube, just above
the hopper.

Components may vary, and their positions may
change depending on the options contained on
the conveyor.

The main components are listed below:

a. Tube

b. Hopper
c. Hopper Canvas Winch
d. Discharge Spout

e. Top-End Drive

f. S-Drive Drive Box
g. Undercarriage
h. Tube Lift Winch

i. Electric Motor Option
j. PTO Drive Option

k. Gas Engine Option
o. Document Holder

a

g

b

h

o

d

e

c

j

Fig 8 - Conveyor with top-end drive

i

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Содержание 1635-FL

Страница 1: ...FIELD LOAD CONVEYOR 1635 FL 1645 FL OPERATOR S MANUAL...

Страница 2: ...his equipment until such information has been reviewed Annually review this information before the season start up Make these periodic reviews of SAFETY and OPERATION a standard practice for all of yo...

Страница 3: ...gnature ___________________________________________ The Dealer must fill out this form and be signed by both the Dealer and Buyer at the time of delivery Scan or photograph the completed form must be...

Страница 4: ...This page intentionally left blank...

Страница 5: ...7 Placement Safety 2 5 2 8 Lock Out Tag Out Safety 2 5 2 9 PTO Safety 2 6 2 10 Electrical Safety 2 6 2 11 Tire Safety 2 6 2 12 Engine Safety 2 7 2 13 Operating Safety 2 8 2 14 Hydraulic Safety 2 8 2...

Страница 6: ...Greasing 4 2 4 2 Servicing Intervals 4 3 4 2 1 After 10 Hours or Daily 4 3 4 2 2 After 50 Hours or Weekly 4 5 4 2 3 After 100 Hours or Monthly 4 6 4 2 4 After 200 Hours or Annually 4 7 4 3 Maintenance...

Страница 7: ...idian Manufacturing Inc reserves the right to modify the machinery design and specifications provided herein without any preliminary notice Performance quality may depend on the material being handled...

Страница 8: ...1 2 08 2020 Operator s Manual 1600 FL Series Conveyor This page intentionally left blank...

Страница 9: ...ury or death Indicates a hazardous situation that if not avoided will result in death or serious injury This signal word is limited to the most extreme situations Typically for machine components whic...

Страница 10: ...nd operating instructions in this document and to follow them An untrained operator exposes himself and bystanders to possible serious injury or death Think SAFETY Work SAFELY 2 2 GENERAL SAFETY Read...

Страница 11: ...modification result in serious injury or death and may impair the function and life of the equipment The design and configuration of this conveyor includes safety decals and equipment They need to be...

Страница 12: ...Y DECAL LOCATION The following illustration show the general location of safety decals on this conveyor The position of decals may vary depending on the machine s options Decals are not shown at actua...

Страница 13: ...rn parts cracks leaks or frayed belts Make the necessary repairs Always follow the maintenance instructions 2 6 WORK PREPARATION Never operate the conveyor and its engine until you have read this manu...

Страница 14: ...the off position where applicable 2 10 ELECTRICAL SAFETY Have only a qualified electrician supply power All wiring should comply with the ANSI NFPA 70 electrical requirements Make certain that the con...

Страница 15: ...leaves dirt or other combustible materials in muffler area Do not operate engine without muffler 2 12 ENGINE SAFETY Do not tamper with governor springs governor links or other parts which may increas...

Страница 16: ...cal attention immediately Serious infection or toxic reaction can develop from hydraulic fluid piercing the skin surface 2 13 OPERATING SAFETY Anyone who will be operating this conveyor or working aro...

Страница 17: ...e stands or blocks under the frame before working beneath the machine Before resuming work install and secure all guards when maintenance work is completed Replace damaged or not clearly visible decal...

Страница 18: ...ED HAZARD AREA UNDER CONVEYOR AND UNDERCARRIAGE AREA HAZARD KEEP AWAY CONVEYOR INTAKE AREA HAZARD KEEP AWAY DO NOT RAISE CONVEYOR IN HIGH WIND CONVEYOR DRIVE AREA HAZARD KEEP AWAY WHEEL CHOCKS WHEEL C...

Страница 19: ...without direct contact Plan your route to avoid heavy traffic Do not drink and drive Be a safe and courteous driver Always yield to oncoming traffic in all situations including narrow bridges interse...

Страница 20: ...2 12 08 2020 Operator s Manual 1600 FL Series Conveyor This page intentionally left blank...

Страница 21: ...e trained in and follow all procedures Lock out tag out all power sources before servicing the unit The Convey All Field Load conveyor is designed to efficiently move grain pulse crops or granular mat...

Страница 22: ...ive TED or a S drive on the tube just above the hopper Components may vary and their positions may change depending on the options contained on the conveyor The main components are listed below a Tube...

Страница 23: ...08 2020 3 3 Operator s Manual 1600 FL Series Conveyor Fig 9 Conveyor with electric drive i f f j k f Fig 10 Conveyor with PTO drive Fig 11 Conveyor with gas drive...

Страница 24: ...70 electrical requirements Top End Drive Optional Electric or hydraulic power is available for top end TED drives Various electric switch mount options are available S Drive Optional The S Drive is c...

Страница 25: ...cted to the conveyor s drive box Hydraulic Motor Optional Hydraulic hoses will be attached to the motor and routed to the front of the hopper Fuel Tank with optional Gas Engine The tank has a capacity...

Страница 26: ...serious injury Hopper Winch The winch is located on the tube just above the hopper It is used to lower the canvas frame Discharge Spout The discharge spout comes with bolt holes along the top It can b...

Страница 27: ...lled and function as intended After Operating For 5 Hours and 10 Hours Repeat steps 1 through 8 above Service and maintain the conveyor as defined in Section 4 3 4 PRE OPERATION CHECKLIST Efficient an...

Страница 28: ...the bin and out of the work area Lower the tube to it s collapsed position 3 Ensure that there is sufficient room and clearance to back up to the conveyor 4 Install the hitch with the anchor pin Plac...

Страница 29: ...hing can occur Keep away from moving parts IMPORTANT To prevent damage to the tube and belt be sure it does not rest on any structure UPENDING HAZARD Always check the weight of the hopper end to preve...

Страница 30: ...n the ignition key clockwise to start the engine Release key when engine starts 5 Run for 2 3 minutes allowing the engine to warm 6 Engage the belt drive when engine is running just above idle Note Do...

Страница 31: ...n an emergency situation stop the engine immediately See to the emergency Correct the situation before resuming work 3 7 4 Restarting after Emergency Stop When the conveyor is shut down inadvertently...

Страница 32: ...d The best results are obtained when the engine is set to provide a belt speed of 600 ft min Count the number of belt revolutions per unit time to determine belt speed Use the belt lacing as a referen...

Страница 33: ...nsport authorities are in place They must be clean and clearly visible by all overtaking and oncoming traffic 7 Do not allow riders on the conveyor 8 Slowly pull away from the working area Be sure eve...

Страница 34: ...raulic hoses fittings lines couplers and valves Tighten any loose fittings Replace any hose that is badly cut nicked or abraded or is separating from the crimped end of the fitting 5 Lubricate all gre...

Страница 35: ...air and clothing away from moving parts Keep hands feet hair and clothing away from all moving and or rotating parts Make sure there is plenty of ventilation Never operate the engine in a closed build...

Страница 36: ...has ruptured IMPORTANT Grease bearings only one pump per month under normal usage conditions Bearing greasing frequency should be determined by usage and conditions 1 Use a hand held grease gun for al...

Страница 37: ...ear daily The following recommended periods are based on normal operating conditions Severe or unusual conditions may require more frequent lubrication and oil changes Schedules may vary depending on...

Страница 38: ...5 Clean the air filter 6 Grease countershaft bearing if equipped All Conveyors 7 Inspect conveyor belt lacing for wear 8 Check the conveyor belt tension daily while breaking in the conveyor Refer to...

Страница 39: ...ked weekly after that Refer to Section 4 3 2 13 Check the condition of the rubber hopper flashing Be sure it still seals the hopper to prevent leaking If any product comes out of the hopper aroundthef...

Страница 40: ...transition bearings 4 2 3 After 100 Hours or Monthly Note Recommended greasing is one small stroke every month Be careful not to over grease as this may push the seal out 18 Grease hopper roller beari...

Страница 41: ...e 26 Grease the upper lift bearings 27 Check that the tube is straight Side to side and end to end If adjustment is necessary take tension off cables by supporting the tube Note Feed a thin strap betw...

Страница 42: ...ten the roller bearing housing 4 Adjust equally on the other side to maintain alignment Note To measure the belt tension push on the underside of the belt It should move up to 4 inches 10 cm Any more...

Страница 43: ...ngine when adjusting rollers Note If belt is out of alignment it will move to the loose side Tighten loose side or loosen tight side Belt Alignment at Tail and Transition Roller 1 Rotate the conveyor...

Страница 44: ...ignment it will move to the loose side Tighten loose side or loosen tight side 11 Adjust one side of roller at a time Loosen the bearing housing then adjust 12 Tighten the discharge roller bearing hou...

Страница 45: ...irection of the discharge spout The new belt will follow and be threaded into place 7 Link the ends of the new belt lacing 8 Push the lacing cable through the lacing to fasten belt Note Cordless drill...

Страница 46: ...ction per inch of span 4 Tighten bearing mount anchor nuts 5 Tighten adjusting bolt s and lock nut s 6 Close and secure guard over pulleys Second set tension on engine to countershaft belt 7 Open the...

Страница 47: ...2500 2501 4000 3 7 2 8 5 5 4 2 4 1 3 4 6 1 5 0 3 8 4 8 1000 2500 2501 4000 4 5 3 8 6 8 5 7 5 0 4 3 7 4 6 4 5 0 7 0 1000 2500 2501 4000 5 4 4 7 8 0 7 0 5 7 5 1 9 4 7 6 B BX 3 4 4 2 860 2500 2501 4000 n...

Страница 48: ...4 14 08 2020 Operator s Manual 1600 FL Series Conveyor This page intentionally left blank...

Страница 49: ...kes Check Gas Engine Fuel and Oil Level Clean Gas Engine Air Filter Inspect Conveyor Belt Lacing Check Conveyor Belt Tension Alignment Inspect Rollers and Bearings 50 Hours or Weekly Check Conveyor Be...

Страница 50: ...claims for shortages or errors are made immediately upon receipt of goods they will not be considered Inspect all goods received immediately upon receipt When damaged goods are received insist that a...

Страница 51: ...ause Possible Solution Electric motor labouring Belt is sticky on the back side because of oily product or wet snowy conditions Clean the belt Hopper flashing too tight Adjust to loosen the flashing E...

Страница 52: ...at are rough or seized Belt roller is jammed Check for sticks stones other objects jammed in belt drive area and remove Set screw relief valve on Dtent control valve on belt drive valve isn t set corr...

Страница 53: ...onveyor belt Conveyor belt not pinched enough Inside drive box there is a drive roller and pinch roller Be sure the belt is snug between both rollers Electric Gas drive drive belt s are slipping or wo...

Страница 54: ...5 4 08 2020 Operator s Manual 1600 FL Series Conveyor This page intentionally left blank...

Страница 55: ...el Type of Under Carriage Tube Diameter Belt Width Axle Width Transport Height Transport Length Electric HP Gas HP 1635 FL A Frame 10 16 7 11 10 5 43 7 15 hp 25 hp 1645 FL A Frame 10 16 8 4 11 5 53 7...

Страница 56: ...20 45 33 63 45 M5 6 4 9 7 7 16 41 30 72 53 100 75 M6 10 7 15 11 1 2 61 45 110 80 155 115 M8 25 18 35 26 9 16 95 60 155 115 220 165 M10 50 37 70 52 5 8 128 95 215 160 305 220 M12 90 66 125 92 3 4 225 1...

Страница 57: ...08 2020 6 3 Operator s Manual 1600 FL Series Conveyor This page intentionally left blank...

Страница 58: ...e Goods for mixing fertilizer etc or used in excess of the built specifications e To Goods used in areas exposed to corrosive or aggressive conditions including but not limited to salt water from eith...

Страница 59: ...an its officers directors servants or agents shall be liable or responsible for any loss or damage including strict liability and liability for loss or damage due to items which the manufacturing proc...

Страница 60: ...800 418 9461 www convey all com conveyors convey all com 2020 Meridian Manufacturing Inc Registered Trademarks Used Under License Printed in Canada 08 2020 Part No 650507617...

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