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Male register

Female register

Nuts & Lock Washers

Set screw

Hub marked "TOP" side up

Bolts - lubricate before fastening

Bolt blades to bottom of hub ear

Hub

Hook end of Gib Key

Dimple for set screw

Impellers, Shafts & Couplings

Once the drive end of your mixer is installed on the tank, it's time to connect your shaft couplings (if your
mixer has multiple shaft sections) and assemble the impellers.

Before beginning this stage of the assembly, check to make sure you have all of the components,
hardware and tools you'll need to correctly connect the shaft couplings and impeller assemblies. You can
refer to your assembly approval drawing for a list of all of the parts associated with your mixer.

Cleveland Mixer recommends using thread locking compound on all connection hardware. A calibrated
torque wrench is required to keep balance in the connections and to ensure the connection bolts are
stretched and tightened so they won't come loose during operation.

SHAFT COUPLINGS

1. Each shaft coupling connection will have a male and female register. Check these registers for dirt, dings and dents
that might have accrued during shipment or staging of these components. For proper alignment, it's important these
registers have a clean connection.
2. Once the registers are mated, insert the pre-lubricated connection bolts. Each set of hardware will include a bolt,
split spring lock washer and a nut. You can check your assembly drawing for the wetted parts material of construction
to make sure you're using the correct hardware. The hardware will be either 316L stainless steel or zinc. Stainless steel
hardware should be used in sanitary or corrosive applications.
3. Add a few drops of thread locker and hand tighten the nuts to the lock washers. Use the torque chart from this
manual to find the torque value for the size of the bolt. Torque the nuts down each of the nuts down to the same
value to ensure proper alignment of the coupling connection.

IMPELLER ASSEMBLY

Assemble the impellers using the same procedure described above to tighten the connection hardware.
1. Check the center bore of the hub to make sure it's clean from dings, dents, scratches and dirt. The bore tolerance
might be as close as +/- .005", you don't want to force the hub on the shaft. Forcing can cause it to gall up and get
stuck on the shaft. Check the hub for the marking "TOP" make sure that side of the hub slides up towards the mixer
drive. The hub should slide up the shaft nice and easy with minimal assistance beyond supporting it's weight.
2. Starting with the top hub (if you have multiple impellers) slide the hub up over the key slot.
3. Insert the key into the key slot with the gib end down. You should be able to slide the hub down and let it rest on the
key without a fastener.
4. Add a few drops of thread locking compound or fastener lubricant and torque the set screw to the key. The set
screw should line up with a dimple in the center of the key.
5. Fasten the blades to the bottom of the hub ears. Blades with stabilizer fins should have the fin side down. Double
check this assembly before operating the mixer. Operating the mixer with the blades or hubs on backwards or upside
down can cause catastrophic damage to the mixer.

RXT & APD AGITATOR MANUAL_09-17-15_JN

PAGE 19

Содержание APD

Страница 1: ...INSTRUCTIONS FOR CLEVELAND MIXER MAINTENANCE RXT APD AGITATORS RXT O M 06 25 2015 JMN INSTALLATION OPERATION Models RXT RXTO RXTS RXTM RXT 2M Models APD APDO APDS APDM APD 2M SDM SDS...

Страница 2: ...SDM FILL QUANTITY 7 APD FILL QUANTITY 8 RXT FILL QUANTITY 9 LUBRICATION CHART 10 INSTALLATION NOTES 11 11b FIXING ELEMENT INSTALLATION 12 13 INSTALLATION NOTES 14 EXPANSION CHAMBER 15 AUTO LUBRICATOR...

Страница 3: ...oors or in a clean dry location Some mixer parts such as shaft pullers are supplied to perform future maintenance Cleveland Mixer suggest labeling these parts and putting them into storage The weight...

Страница 4: ...esigned to provide adequate rigidity and prevent loads from distorting the housing or cause misalignment of internal gears and shafts When flange mounting the mixer the bulk head plate must be enginee...

Страница 5: ...rease oil or anti seize material If fasteners cannot be lubricated use dry torque spec provided on chart Loose hardware can cause catastrophic damage It is very important to check all fasteners at sch...

Страница 6: ...ill level in accordance to the specified reducer size and mounting position Cleveland Mixer recommends an oil change 3 months after startup to flush the gear case of any debris caused by the reducer s...

Страница 7: ...the seal has been pressure tested The motor is wired to run in the correct direction with the appropriate voltage and needed amperage to run the motor The shaft and impeller assemblies are properly i...

Страница 8: ...rm storage of the motor If your mixer requires a mechanical seal drive unit or any other components supplied with a separate manufacturers operation and maintenance manual please follow those instruct...

Страница 9: ...nd up require the use of an oil expansion chamber The chamber must be installed above the oil fill level with the hose side down to allow the chamber to drain back into the reducer The fill quantities...

Страница 10: ...MODEL RXT TOP ENTRY NOTE RXT units do not require the use of an oil expansion chamber These are top entry angled helical bevel units The other mixers in this series are vertical helical units The fil...

Страница 11: ...Omala RL460 Alphasyn T460 NA Klubersynth GEM4 460N FG PAO 4 to 176 F MOBIL SHC CIBUS 460 NA NA Cassida GL460 Klubersoil 4 UH 1 460N LUBRICATION APPROVED GREASE CHART NLGI GRADE GREASE TYPE AMBIENT TEM...

Страница 12: ...mon designs The size of your mixer is directly effected by the tank volume tank shape desired level of agitation and fluid viscosity Some mixers are supplied with a single direct input mixing shaft an...

Страница 13: ...t below the lower slow speed seal of the reducer This shoulder fills the role of the snap ring used on the straight shaft 3 A stub shaft this shaft might be shouldered or straight It s a short shaft w...

Страница 14: ...ng Before inserting your mixer shaft into your gear reducer Cleveland Mixer recommends applying a lubrication compound to the insertion portion of the shaft such as Anti Seize to prevent the shaft fro...

Страница 15: ...ened around the shaft the catcher should be able to support the weight of the shaft only It is not designed to support additional weight of impellers or multiple shaft sections You might not have been...

Страница 16: ...techniques to lift and lower the drive end of the mixer to mate with the mixer shaft or mixer shaft coupling Use the fasteners supplied to make this connection before resting the weight of the drive o...

Страница 17: ...essive pressure build up minimizing the formation of foam and preventing oil loss through the breather oil seals gaskets etc As heat is released from the expanded air oil mixture contained within the...

Страница 18: ...ICATOR ACTIVATION If you have an APD mixer model with a motor frame size 250 or larger the input adapter will require an auto lubricator canister to lubricate the input adapter bearing Your mixer will...

Страница 19: ...of the tripod must be concentric with the center of the mounting flange or mount plate used to mount your mixer to the tank Use a laser to align the tripod with the mounting fixture before welding bot...

Страница 20: ...ure but with the follower and one packing ring 4 Pump the gland full of grease using the grease fitting on the side of the gland You can pump grease into the gland until you see it push through the to...

Страница 21: ...the amount of power needed to turn them The mixing power is a combination of the motor and gearbox ratings Most mixers are designed specifically to a single process Cleveland Mixer does not recommend...

Страница 22: ...e hardware will be either 316L stainless steel or zinc Stainless steel hardware should be used in sanitary or corrosive applications 3 Add a few drops of thread locker and hand tighten the nuts to the...

Страница 23: ...aled flange mounted mixers that mount to the tank with the with the mixing shaft horizontally are known as Side Entry mixers This includes Cleveland s models SDM SDS SRXTM and SRXTS The first S repres...

Страница 24: ...nd split collar that were provided with your mixer 2 Remove the cap plate and fixing element from the top of your mixers gear reducer 3 Thread the retraction rod into the top of the mixing shaft then...

Страница 25: ......

Страница 26: ...RXT APD AGITATOR MANUAL_09 17 15_JN...

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