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BNP

®

 55 SUCTION BLAST CABINET 

Page 6

 

 

 

 

 

 

© 2019 CLEMCO INDUSTRIES CORP.  

  

www.clemcoindustries.com

  

  Manual No. 23350, Rev G, 02/19  

1.9.8  Bicarbonate  of  soda:

  Bicarbonate  of  soda  is 

not recommended for use in standard cabinets. Bicarb is 
a  one-use  media,  which  will  quickly  saturate  the  filter 
cartridge(s).  Best  performance  from  bicarb  media  is 
achieved  with  pressure  blasting,  requiring  a  pressure 
vessel.  Refer  to  Clemco’s  AEROLYTE  cabinet  line  for 
cabinets  that  are  specifically  designed  for  use  with 
bicarbonate of soda.  
 

1.10 

Compressed-Air Requirements 

 

1.10.1

  The size of the compressor required to operate 

the  cabinet  depends  on  the  size  of  the  air  jet  and 
blasting  pressure.  Unless  otherwise  specified,  cabinets 
are supplied with a No. 5 (5/32" orifice) jet. Refer to the 
table in Figure 4 to determine cfm requirements. Consult 
with  a  compressor  supplier  for  suggested  compressor 
size based on the air consumption.

 NOTE: A separate 

air  line  is  required  for  the  reverse-pulse  dust 
collector.  If  preferred,  remove  the  plug  from  the 
auxiliary air port (shown in Figure 4) and connect a 
1/4″  ID  or  larger  air  line  to  the  dust-collector  pulse 
reservoir. Refer to the dust-collector owner’s manual 
for setup instructions. 

 
 

Compressed-Air Consumption in CFM 

 

 
BNP Gun 

Jet 

Orifice 

Nozzle 

Orifice 

 

CFM 

 

PSI 

  No. 4 

  1/8" 

  5/16" 

21 

80 

  No. 5 

 5/32" 

  5/16" 

32 

80 

  No. 6 

 3/16" 

  3/8" 

47 

80 

  *No. 7 

 7/32" 

  7/16" 

62 

80 

  *No. 8 

  1/4" 

  1/2" 

86 

80 

 

 

* Using this combination could affect usable media 
size; refer to Section 1.9. 
 

Figure 4 

 
 

1.10.2

  The  air  filter  at  the  air-inlet  connection  reduces 

condensed  water  from  the  compressed  air.  Its  use  is 
especially  important  in  areas  of  high  humidity  or  when 
using fine-mesh media. Moisture causes media to clump 
and  inhibits  free  flow  through  the  feed  assembly.  If  the 
filter  does  not  remove  enough  moisture  to  keep  media 
dry  and  flowing,  it  may  be  necessary  to  install  an  air 
dryer or aftercooler in the air-supply line. 
 

1.11 

Electrical Requirements 

 

Standard  300  cfm  and  600  cfm  cabinets  and  dust 
collectors are 120-volt single phase. Incoming power to 
the cabinet is supplied by a U-ground plug; plug it into a 
120-volt outlet.

 

 

 

All wiring external of the cabinet is provided by the user 
to comply with local electrical codes.  

 

1.11.1

  Electrical requirements depend on the size and 

phase of the dust-collector exhauster motor. NOTE: Full 
load  amps  (FLA)  shown  below  are  for  the  motor  only; 
the lights draw less than 1 amp. Standard cabinets are 
supplied as follows: 

 

300 cfm: 1/2 HP, 120/208/240 V, 1-PH, 60 HZ,  

wired 120, FLA 20/7, 208/3.4, 240/3.5. 

600 cfm: 1 HP, 120/240 V, 1-PH, 60 HZ,  
  wired 120, FLA 120/12, 208/6.6, 240/6.2. 

 

Refer to Section 2.5 to connect electrical service 
 

 

2.0 

INSTALLATION 

 

 

Unless  noted  otherwise,  the  sequence  of  assembly  in 
Sections 2.2 through 2.7 may be done in any order that 
is convenient for the installer. 

 
 

2.1 

General Installation Notes

 

 

2.1.1

  Refer  to  Figure  1  (and  Figure  2  for  optional 

RPC-2  Dust  Collector)  for  the  general  arrangement. 
Place  all  components  in  a  convenient  location  where 
compressed air and electrical service are available. The 
cabinet  location  must  comply  with  OSHA  and  local 
safety  codes.  Allow  for  full  access  to  all  doors  and 
service  areas,  and  for  efficient  handling  of  large  parts. 
Provide  enough  clearance  at  the  dust  collector  to  do 
maintenance  and  to  remove  the  dust  container. 
Determine  the  best  location  for  all  components  and 
position  them  before  making  compressed  air 
connections,  electrical  connections,  and  attaching  flex 
hose. 
 

2.1.2

  Refer  to  the  dust-collector  owner’s  manual  to 

set up the dust collector and prepare it for operation. 

 
 

2.2 

Connect Conveying (flex) Hose

 

 

2.2.1

  Connect  the  smaller-diameter  flex  hose 

between the cabinet-hopper pipe adaptor and reclaimer 
inlet  adaptor,  and  connect  the  larger-diameter  hose 
between the reclaimer outlet and dust-collector inlet. It is 
easier  to  slip  the  hose  over  the  adaptors  and  create  a 
tighter  seal  if  the  first  two  or  three  inches  of  wire  are 
removed  from  the  inside  of  the  hose.  Use  care  not  to 
damage the hose. Clamp flex hose securely in position 
with  worm  clamps  provided. 

NOTE:  The  hose  wire 

helps  dissipate  static  electricity  in  the  conveying 
hose  and  helps  ground  each  segment.  In  order  for 
the hose wire to dissipate static electricity, the wire 
must touch the metal of each segment.

 

 

Содержание ZERO BNP 55

Страница 1: ...is possible that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the su...

Страница 2: ...njury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTICE Notice indicates information that is considered important but not hazard related if not avoided...

Страница 3: ...rom cabinet 8 15 Dust leaking from dust collector 8 16 ACCESSORIES AND REPLACEMENT PARTS 9 0 Optional Accessories 9 1 Cabinet Replacement Parts 9 2 BNP Gun and Hose Assembly 9 3 Inlet Air Regulator As...

Страница 4: ...r 600 cfm reclaimer shown 300 cfm reclaimer does not have flanged bolt on top or hopper Debris Screen Blow Off Nozzle Metering Valve Light Lined Flex Hose Air Filter Attachment for compressed air supp...

Страница 5: ...for the HEPA option 1 7 Nozzle Options 1 7 1 Unless otherwise specified at the time of purchase the cabinet is provided with a No 5 5 16 orifice ceramic nozzle and No 5 5 32 orifice air jet Optional...

Страница 6: ...y have removable tops and are designed to accept liners Nozzles lined with boron carbide extend nozzle wear life Refer to Section 9 3 BNP Gun and Feed Assembly 1 9 5 Glass bead Most beads are treated...

Страница 7: ...he cabinet is supplied by a U ground plug plug it into a 120 volt outlet All wiring external of the cabinet is provided by the user to comply with local electrical codes 1 11 1 Electrical requirements...

Страница 8: ...2 3 2 Refer to the table in Figure 5 to determine the minimum ID air supply line to the cabinet air inlet A smaller diameter hose may reduce blasting efficiency MINIMUM COMPRESSED AIR LINE ID Air Jet...

Страница 9: ...2 5 2 Optional three phase wiring NOTE a wiring schematic is packed inside the cabinet s control panel After wiring is completed keep a copy of the schematic with the manual for future reference and...

Страница 10: ...installed kits consist of black rubber cabinet curtains refer to Section 3 2 for curtain installation and light lined flex hose If the existing flex hose is in good condition reserve the new hose for...

Страница 11: ...ack may be installed on either side of the cabinet so the table can slide out through either the right side or left side door The right side is shown in the illustrations 3 5 2 Combine the table assem...

Страница 12: ...uster and place an empty bucket of other container under the metering valve Unscrew the plastic plug from the metering valve permitting media to flow into the bucket If media does not flow it has cake...

Страница 13: ...the top of the foot pedal blasting will begin immediately WARNING Shut down the cabinet immediately if dust discharges from the dust collector or cabinet Make sure dust collector filter s are correct...

Страница 14: ...djusting tool which correctly positions the jet Instructions are provided with the tool Figure 15 5 3 Media Air Mixture media flow Figure 16 5 3 1 Check the media stream for correct media air mixture...

Страница 15: ...dia separation Before adjusting the cylinder adjust the damper on the dust collector to increase or decrease static pressure per Section 5 4 Once the damper is adjusted adjust the cylinder 5 5 1 The v...

Страница 16: ...and show how to permanently install the manometer for taking frequent readings A fitting should be installed when the manometer installation is permanent per Paragraph 5 8 6 3 Use silicone or other s...

Страница 17: ...tube NOTE Readings must be taken with the cabinet doors open and with the exhauster running Figure 20 5 8 9 To find the static pressure add the number of inches the fluid travels up one column to the...

Страница 18: ...sary to install an air dryer or aftercooler in the compressed air supply line 6 1 4 Inspect dust container Refer to the dust collector owner s manual and empty dust containers Adjust schedule based on...

Страница 19: ...as they wear The first sign of deterioration may be excessive static shocks 7 1 2 Band clamp type Band clamp type gloves are held in place by metal band clamps on the inside of the cabinet To replace...

Страница 20: ...inet window opening gasket at the first sign of media leakage around the view window or if gaskets are worn or otherwise damaged 7 5 2 Remove the window and window frame per Section 7 6 7 5 3 Remove a...

Страница 21: ...the light opening as shown in Figure 24 Press the gasket to bond Repeat the process for each side compressing the ends to seal 7 7 3 Diffuser lens replacement 7 7 3 1 Remove the four nuts and washers...

Страница 22: ...in Figure 25 and that the top edge is even with the top of the reclaimer 7 8 1 6 Install the front two sheet metal screws through the old screw holes to secure 7 8 1 7 Use a board or similar object as...

Страница 23: ...as needed and reattach the reclaimer top 7 8 2 8 To avoid rapid wear apply RTV caulk to fill gaps at the seams on the top and bottom of the wear plate 7 8 2 9 Reattach the reclaimer and connect the f...

Страница 24: ...ncy 7 9 14 1st Place the cone ring liner on the inside of the cone ring check fit and trim if needed Refer to the instructions provided with the adhesive some adhesives require it to be applied to bot...

Страница 25: ...ing careful not to smear the caulking Secure the top bolts and inlet baffle bolts 7 9 27 Working through the reclaimer inlet wipe the caulking seal smooth Re caulk any voids 7 9 28 Working through the...

Страница 26: ...Paragraph 1 1 1 for dust collector maintenance 8 0 TROUBLESHOOTING WARNING To avoid serious injury observe the following when troubleshooting Turn OFF the compressed air supply Bleed the supply line l...

Страница 27: ...nder out of adjustment Refer to Section 5 5 8 3 Reduction in blast cleaning rate 8 3 1 Low media level reducing media flow Check media level and replenish or replace as needed 8 3 2 Media air mixture...

Страница 28: ...re met 8 8 2 Air jet needs adjustment Check adjustment per Section 5 2 8 8 3 Nozzle is worn Replace if orifice diameter is worn 1 16 or more from original size 8 8 4 Blockage in media hose or nozzle R...

Страница 29: ...r Section 5 4 8 13 3 Dust collector filter cartridge s clogged Refer to the dust collector owner s manual noted in Section 1 1 1 8 13 4 Hole worn in flex hose between cabinet hopper and reclaimer inle...

Страница 30: ...tion Stock No Track and Table assembly as shown in Section 3 5 24841 1 Roller 25023 2 Washer 5 8 flat 03715 3 Nut 5 8 NF jam 03712 Figure 30 Aluminum oxide kit field installed includes light lined fle...

Страница 31: ...aight extension nozzle No 5 5 16 orifice 11927 No 6 3 8 orifice 11928 No 7 7 16 orifice 11929 3 9 Straight extension nozzle No 5 5 16 orifice 11924 No 6 3 8 orifice 11925 No 7 7 16 orifice 11926 4 Sid...

Страница 32: ...ssembly Refer to Figure 35 for parts 12763 12 Clamp flex hose for 4 hose 11577 for 5 hose 11578 13 Grommet 3 4 ID for media and air hose 11798 14 Adaptor pipe universal flex hose 4 for 300 cfm 23295 5...

Страница 33: ...12346 7 Fitting hose 3 8 NPT x 1 2 barb 06369 8 Hose end 1 2 barb x 1 2 fem swivel 15002 9 Nozzle ceramic No 5 green tip 11930 No 6 blue tip 11931 No 7 red tip 11932 Nozzle tungsten carbide No 5 13118...

Страница 34: ...1 2 x close 01733 14 Plug 1 2 NPT 01759 15 Nipple 1 2 x 3 01735 16 Screw 1 2 NC x 1 2 set 03471 Figure 35 9 5 View Window Assembly Figure 36 Item Description Stock No 1 Window glass 12 5 x 19 5 lamina...

Страница 35: ...1 2 fh 19571 6 Adaptor 10 32 thread x 1 8 barb 11731 7 Spring 1 1 4 x 3 1 2 20121 8 Screw 8 32 x 3 8 thread cutting 11389 9 Bumper rubber feet 21522 10 Tubing 1 8 ID twin per foot 14 ft standard lengt...

Страница 36: ...Bushing 1 4 x 1 8 NPT 02010 9 Bracket mounting 19231 10 Filter 1 2 air 01308 11 Adaptor 1 2 NPT x 1 2 flare 11351 12 Hose end 1 2 barb x 1 2 female swivel 15002 13 Hose end 1 2 barb x 3 8 male NPT 063...

Страница 37: ...for 600 cfm reclaimer replacement parts Item Description Stock No 300 cfm reclaimer with 5 outlet plate 28965 1 Gasket 5 16 x 1 adhesive backed per foot 3 ft required 00187 2 Screen assembly 8 mesh 2...

Страница 38: ...y section modular with door wear plate and baffle 29486 15 Body section modular with door rubber liners and Item 26 top plate 29495 16 Gasket 1 8 x 2 adhesive backed per foot 1 foot required at this l...

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