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BNP

®

 55 SUCTION BLAST CABINET 

Page 28

 

 

 

 

 

 

© 2019 CLEMCO INDUSTRIES CORP.  

  

www.clemcoindustries.com

  

  Manual No. 23350, Rev G, 02/19  

8.11.5 

Pressure regulator may be set too low or OFF. 

Adjust blast pressure, per Section 5.1. 
 

8.11.6 

Make sure that the air compressor is operating 

and air-supply valves are open.

 

 

8.11.7 

Check the nozzle to see if it is plugged. Refer 

to Section 8.4. 

 
 
 

8.12 

Blasting  continues  after  the  foot  pedal  is 

released

 

 

8.12.1 

Make  sure  the  3-way  valve  in  the  foot  pedal 

exhausts air when the pedal is released. If it does not 
exhaust, check the inbound air line for blockage; if no 
blockage, replace the valve. 

 
 
 

8.13 

Media  buildup  in  cabinet  hopper;  media 

does not convey to reclaimer

 

 

NOTE:  Do  not  pour media directly into the cabinet 
hopper,  as  overfilling  may  occur.

  Overfilling  will 

result  in  media  carry  over  to  the  dust  collector  and 
possible blockage in the conveying hose.

 

 
8.13.1

  Exhauster motor rotating backward. The motor 

should  rotate  as  indicated  by  the  arrow  on  the 
exhauster  housing.  If  it  does  not  rotate  in  the  proper 
direction, 

lockout

  and 

tagout

  electrical  power  and 

switch  the  motor  leads,  as  shown  on  the  motor  plate. 
Refer  to  the  system’s  wiring  schematic.  Refer  to 
Sections 2.5.1 and 2.5.2. 
 

8.13.2

  Dust-collector 

damper 

closed 

too 

far, 

restricting  air  movement  through  cabinet.  Adjust  static 
pressure, per Section 5.4. 

 
8.13.3

  Dust-collector  filter  cartridge(s)  clogged.  Refer 

to  the  dust-collector  owner’s  manual  noted  in  Section 
1.1.1. 

 
8.13.4

  Hole worn in flex hose between cabinet hopper 

and reclaimer inlet or between the reclaimer outlet and 
dust collector inlet. Inspect hoses and replace them as 
needed and route them with as few bends as possible 
to prevent early wear. 
 

8.13.5

  Reclaimer door open. DO NOT operate unless 

door is closed. 

8.13.6

  Obstruction  flex  hose.  Remove  hoses  and 

check for blockage. 

 
 
 

8.14 

Static shocks 

 

8.14.1 

Cabinet  and/or  operator  not  grounded. 

Abrasive  blasting  generates  static  electricity.  The 
cabinet  must  be  earth-grounded  to  prevent  static 
buildup.  Refer  to  Sections  2.2.1  and  2.4.  If  shocks 
persist, the operator may be building up static. Attach a 
small  ground  wire,  such  as  a  wrist  strap,  from  the 
operator to the cabinet. 
 

8.14.2

  Gloves  wearing  thin.  Inspect  gloves  and 

replace them as needed. 

 
8.14.3 

Avoid  holding  parts  and  blasting  off  the  grate. 

Static  will  buildup  in  the  part  if  not  dissipated  through 
the metal cabinet. If blasting parts off the grate cannot 
be avoided, attach a ground wire between the cabinet 
and the part. 

 
 
 

8.15 

Dust leaking from cabinet 

 

8.15.1

  Damaged  door  gaskets.  Inspect  and  replace 

damaged gaskets. 
 

8.15.2

  Refer to Section 8.13. 

 
 

8.16 

Dust leaking from dust collector 

 

8.16.1 

Damaged  or  loose  filter  cartridge(s).  Inspect 

filters, replace as needed.  
 

8.16.2

  Cartridge(s)  not  seasoned;  refer  to  the  dust-

collector owner’s manual. 
 

8.16.3

  Refer to the dust-collector owner’s manual  

 
 

Содержание ZERO BNP 55

Страница 1: ...is possible that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the su...

Страница 2: ...njury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTICE Notice indicates information that is considered important but not hazard related if not avoided...

Страница 3: ...rom cabinet 8 15 Dust leaking from dust collector 8 16 ACCESSORIES AND REPLACEMENT PARTS 9 0 Optional Accessories 9 1 Cabinet Replacement Parts 9 2 BNP Gun and Hose Assembly 9 3 Inlet Air Regulator As...

Страница 4: ...r 600 cfm reclaimer shown 300 cfm reclaimer does not have flanged bolt on top or hopper Debris Screen Blow Off Nozzle Metering Valve Light Lined Flex Hose Air Filter Attachment for compressed air supp...

Страница 5: ...for the HEPA option 1 7 Nozzle Options 1 7 1 Unless otherwise specified at the time of purchase the cabinet is provided with a No 5 5 16 orifice ceramic nozzle and No 5 5 32 orifice air jet Optional...

Страница 6: ...y have removable tops and are designed to accept liners Nozzles lined with boron carbide extend nozzle wear life Refer to Section 9 3 BNP Gun and Feed Assembly 1 9 5 Glass bead Most beads are treated...

Страница 7: ...he cabinet is supplied by a U ground plug plug it into a 120 volt outlet All wiring external of the cabinet is provided by the user to comply with local electrical codes 1 11 1 Electrical requirements...

Страница 8: ...2 3 2 Refer to the table in Figure 5 to determine the minimum ID air supply line to the cabinet air inlet A smaller diameter hose may reduce blasting efficiency MINIMUM COMPRESSED AIR LINE ID Air Jet...

Страница 9: ...2 5 2 Optional three phase wiring NOTE a wiring schematic is packed inside the cabinet s control panel After wiring is completed keep a copy of the schematic with the manual for future reference and...

Страница 10: ...installed kits consist of black rubber cabinet curtains refer to Section 3 2 for curtain installation and light lined flex hose If the existing flex hose is in good condition reserve the new hose for...

Страница 11: ...ack may be installed on either side of the cabinet so the table can slide out through either the right side or left side door The right side is shown in the illustrations 3 5 2 Combine the table assem...

Страница 12: ...uster and place an empty bucket of other container under the metering valve Unscrew the plastic plug from the metering valve permitting media to flow into the bucket If media does not flow it has cake...

Страница 13: ...the top of the foot pedal blasting will begin immediately WARNING Shut down the cabinet immediately if dust discharges from the dust collector or cabinet Make sure dust collector filter s are correct...

Страница 14: ...djusting tool which correctly positions the jet Instructions are provided with the tool Figure 15 5 3 Media Air Mixture media flow Figure 16 5 3 1 Check the media stream for correct media air mixture...

Страница 15: ...dia separation Before adjusting the cylinder adjust the damper on the dust collector to increase or decrease static pressure per Section 5 4 Once the damper is adjusted adjust the cylinder 5 5 1 The v...

Страница 16: ...and show how to permanently install the manometer for taking frequent readings A fitting should be installed when the manometer installation is permanent per Paragraph 5 8 6 3 Use silicone or other s...

Страница 17: ...tube NOTE Readings must be taken with the cabinet doors open and with the exhauster running Figure 20 5 8 9 To find the static pressure add the number of inches the fluid travels up one column to the...

Страница 18: ...sary to install an air dryer or aftercooler in the compressed air supply line 6 1 4 Inspect dust container Refer to the dust collector owner s manual and empty dust containers Adjust schedule based on...

Страница 19: ...as they wear The first sign of deterioration may be excessive static shocks 7 1 2 Band clamp type Band clamp type gloves are held in place by metal band clamps on the inside of the cabinet To replace...

Страница 20: ...inet window opening gasket at the first sign of media leakage around the view window or if gaskets are worn or otherwise damaged 7 5 2 Remove the window and window frame per Section 7 6 7 5 3 Remove a...

Страница 21: ...the light opening as shown in Figure 24 Press the gasket to bond Repeat the process for each side compressing the ends to seal 7 7 3 Diffuser lens replacement 7 7 3 1 Remove the four nuts and washers...

Страница 22: ...in Figure 25 and that the top edge is even with the top of the reclaimer 7 8 1 6 Install the front two sheet metal screws through the old screw holes to secure 7 8 1 7 Use a board or similar object as...

Страница 23: ...as needed and reattach the reclaimer top 7 8 2 8 To avoid rapid wear apply RTV caulk to fill gaps at the seams on the top and bottom of the wear plate 7 8 2 9 Reattach the reclaimer and connect the f...

Страница 24: ...ncy 7 9 14 1st Place the cone ring liner on the inside of the cone ring check fit and trim if needed Refer to the instructions provided with the adhesive some adhesives require it to be applied to bot...

Страница 25: ...ing careful not to smear the caulking Secure the top bolts and inlet baffle bolts 7 9 27 Working through the reclaimer inlet wipe the caulking seal smooth Re caulk any voids 7 9 28 Working through the...

Страница 26: ...Paragraph 1 1 1 for dust collector maintenance 8 0 TROUBLESHOOTING WARNING To avoid serious injury observe the following when troubleshooting Turn OFF the compressed air supply Bleed the supply line l...

Страница 27: ...nder out of adjustment Refer to Section 5 5 8 3 Reduction in blast cleaning rate 8 3 1 Low media level reducing media flow Check media level and replenish or replace as needed 8 3 2 Media air mixture...

Страница 28: ...re met 8 8 2 Air jet needs adjustment Check adjustment per Section 5 2 8 8 3 Nozzle is worn Replace if orifice diameter is worn 1 16 or more from original size 8 8 4 Blockage in media hose or nozzle R...

Страница 29: ...r Section 5 4 8 13 3 Dust collector filter cartridge s clogged Refer to the dust collector owner s manual noted in Section 1 1 1 8 13 4 Hole worn in flex hose between cabinet hopper and reclaimer inle...

Страница 30: ...tion Stock No Track and Table assembly as shown in Section 3 5 24841 1 Roller 25023 2 Washer 5 8 flat 03715 3 Nut 5 8 NF jam 03712 Figure 30 Aluminum oxide kit field installed includes light lined fle...

Страница 31: ...aight extension nozzle No 5 5 16 orifice 11927 No 6 3 8 orifice 11928 No 7 7 16 orifice 11929 3 9 Straight extension nozzle No 5 5 16 orifice 11924 No 6 3 8 orifice 11925 No 7 7 16 orifice 11926 4 Sid...

Страница 32: ...ssembly Refer to Figure 35 for parts 12763 12 Clamp flex hose for 4 hose 11577 for 5 hose 11578 13 Grommet 3 4 ID for media and air hose 11798 14 Adaptor pipe universal flex hose 4 for 300 cfm 23295 5...

Страница 33: ...12346 7 Fitting hose 3 8 NPT x 1 2 barb 06369 8 Hose end 1 2 barb x 1 2 fem swivel 15002 9 Nozzle ceramic No 5 green tip 11930 No 6 blue tip 11931 No 7 red tip 11932 Nozzle tungsten carbide No 5 13118...

Страница 34: ...1 2 x close 01733 14 Plug 1 2 NPT 01759 15 Nipple 1 2 x 3 01735 16 Screw 1 2 NC x 1 2 set 03471 Figure 35 9 5 View Window Assembly Figure 36 Item Description Stock No 1 Window glass 12 5 x 19 5 lamina...

Страница 35: ...1 2 fh 19571 6 Adaptor 10 32 thread x 1 8 barb 11731 7 Spring 1 1 4 x 3 1 2 20121 8 Screw 8 32 x 3 8 thread cutting 11389 9 Bumper rubber feet 21522 10 Tubing 1 8 ID twin per foot 14 ft standard lengt...

Страница 36: ...Bushing 1 4 x 1 8 NPT 02010 9 Bracket mounting 19231 10 Filter 1 2 air 01308 11 Adaptor 1 2 NPT x 1 2 flare 11351 12 Hose end 1 2 barb x 1 2 female swivel 15002 13 Hose end 1 2 barb x 3 8 male NPT 063...

Страница 37: ...for 600 cfm reclaimer replacement parts Item Description Stock No 300 cfm reclaimer with 5 outlet plate 28965 1 Gasket 5 16 x 1 adhesive backed per foot 3 ft required 00187 2 Screen assembly 8 mesh 2...

Страница 38: ...y section modular with door wear plate and baffle 29486 15 Body section modular with door rubber liners and Item 26 top plate 29495 16 Gasket 1 8 x 2 adhesive backed per foot 1 foot required at this l...

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