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BNP

®

 55 SUCTION BLAST CABINET 

Page 13

 

 

 

 

 

 

© 2019 CLEMCO INDUSTRIES CORP.  

  

www.clemcoindustries.com

  

  Manual No. 23350, Rev G, 02/19  

4.7 

Shutdown 

 

4.7.1

  Shut  off  the  air-supply  valve,  bleed  the  air-

supply line, and drain the compressed-air filter and dust-
collector pulse reservoir/manifold. 
 

4.7.2

  Switch OFF the lights and exhauster. 

 
 

 
5.0 

ADJUSTMENTS 

 
5.1 

Blasting Pressure (pilot regulator) 

 

5.1.1 

The pilot regulator (located on the top-left side of 

the cabinet), enables the user to adjust blasting pressure 
while  blasting  to  suit  the  application.  The  suitable 
pressure  for  most  purposes  is  about  80  psi.  Lower 
pressures may be required on delicate substrates and will 
reduce  media  breakdown.  Higher  pressure  may  be 
required  for  difficult  blasting  jobs  on  durable  substrates, 
but will increase media breakdown. If pressure is too high, 
suction  in  media  hose  will  decrease,  and  if  high  enough 
cause blowback in the hose. Optimal production can only 
be achieved when pressure is carefully monitored. 
 

5.1.2

  To adjust pressure, unlock the knob by pulling it 

out,  as  shown  in  Figure  14,  and  turn  it  clockwise  to 
increase  pressure  or  counterclockwise  to  decrease 
pressure.  Pressure  may  drop  slightly  from  closed-line 
pressure when blasting starts. Once operating pressure 
is set, push the knob in to lock it to maintain the setting. 
 

 

 
 
 

 

 
 

 

Figure 14 

 

 
5.2 

Air Jet Adjustment ‒ Figure 15

 

 

5.2.1 

Thread  the  air  jet  4-1/2  to  5  full  turns  into  the 

gun  body.  Doing  so  will  leave  3-1/2  to  4  threads 
exposed  past  the  lock  nut.  Tighten  the  lock  nut  to 
maintain  the  setting.  Refer  to  Section  9.3  for  optional 
adjusting  tool,  which  correctly  positions  the  jet. 
Instructions are provided with the tool. 

 

 

 

 

Figure 15 

 

 
5.3 

Media-Air Mixture (media flow) ‒ Figure 16

 

 

5.3.1 

Check  the  media  stream  for  correct  media-air 

mixture;  media  flow  should  be  smooth  and  appear  as  a 
light mist coming from the nozzle. 

 

5.3.2

 

If  media  does  not  flow  smoothly,  loosen  the 

locking nut and adjust the metering screw until the upper 
holes  in  the  metering  stem  are  closed  off  and  the  lower 
holes  are  fully  open,  as  shown  in  Figure  16.  This 
adjustment is a starting point. 
 

5.3.3 

If pulsation occurs in the media hose, either media 

is damp and caked, or not enough air is entering the media 
stream.  While  blasting,  loosen  the  locking  nut  and  slowly 
turn  the  adjusting  screw  out  (counterclockwise  when 
viewed  from  the  top)  until  the  media  flows  smoothly. 
Tighten the locking nut finger-tight to maintain the setting. 
 

 

 

 

 

Figure 16 

 

 
5.3.4 

If  media  flow  is  too  light,  decrease  air  in  the 

mixture by turning the metering screw in (clockwise when 
viewed from the top), covering more of the holes so less air 
enters the media hose. Tighten the locking nut finger-tight 
to maintain the setting. 
 
 

5.4 

Reclaimer Static Pressure 

 

 

5.4.1

  Correct  static  pressure  varies  with  size  of 

reclaimer and the size, weight, and type of media.  
 

5.4.2

  Adjust static pressure by opening (handle in-line 

with air flow) or closing (handle perpendicular to air flow) 

When viewed from the knob end, 
turn clockwise to increase pressure; 
turn counterclockwise to decrease pressure. 

Lock Nut 

Air Jet 

3-1/2 to 4 threads between 

lock nut and air

 jet hex 

Push knob in to lock it. 

Pull knob out to unlock. 

Adjustment Knob 

Blast Pressure Regulator 

Located on the upper-left side of cabinet. 

Adjusting Screw 
Locking Nut 
Lower holes fully open.

Upper holes

fully closed.

Содержание ZERO BNP 55

Страница 1: ...is possible that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the su...

Страница 2: ...njury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTICE Notice indicates information that is considered important but not hazard related if not avoided...

Страница 3: ...rom cabinet 8 15 Dust leaking from dust collector 8 16 ACCESSORIES AND REPLACEMENT PARTS 9 0 Optional Accessories 9 1 Cabinet Replacement Parts 9 2 BNP Gun and Hose Assembly 9 3 Inlet Air Regulator As...

Страница 4: ...r 600 cfm reclaimer shown 300 cfm reclaimer does not have flanged bolt on top or hopper Debris Screen Blow Off Nozzle Metering Valve Light Lined Flex Hose Air Filter Attachment for compressed air supp...

Страница 5: ...for the HEPA option 1 7 Nozzle Options 1 7 1 Unless otherwise specified at the time of purchase the cabinet is provided with a No 5 5 16 orifice ceramic nozzle and No 5 5 32 orifice air jet Optional...

Страница 6: ...y have removable tops and are designed to accept liners Nozzles lined with boron carbide extend nozzle wear life Refer to Section 9 3 BNP Gun and Feed Assembly 1 9 5 Glass bead Most beads are treated...

Страница 7: ...he cabinet is supplied by a U ground plug plug it into a 120 volt outlet All wiring external of the cabinet is provided by the user to comply with local electrical codes 1 11 1 Electrical requirements...

Страница 8: ...2 3 2 Refer to the table in Figure 5 to determine the minimum ID air supply line to the cabinet air inlet A smaller diameter hose may reduce blasting efficiency MINIMUM COMPRESSED AIR LINE ID Air Jet...

Страница 9: ...2 5 2 Optional three phase wiring NOTE a wiring schematic is packed inside the cabinet s control panel After wiring is completed keep a copy of the schematic with the manual for future reference and...

Страница 10: ...installed kits consist of black rubber cabinet curtains refer to Section 3 2 for curtain installation and light lined flex hose If the existing flex hose is in good condition reserve the new hose for...

Страница 11: ...ack may be installed on either side of the cabinet so the table can slide out through either the right side or left side door The right side is shown in the illustrations 3 5 2 Combine the table assem...

Страница 12: ...uster and place an empty bucket of other container under the metering valve Unscrew the plastic plug from the metering valve permitting media to flow into the bucket If media does not flow it has cake...

Страница 13: ...the top of the foot pedal blasting will begin immediately WARNING Shut down the cabinet immediately if dust discharges from the dust collector or cabinet Make sure dust collector filter s are correct...

Страница 14: ...djusting tool which correctly positions the jet Instructions are provided with the tool Figure 15 5 3 Media Air Mixture media flow Figure 16 5 3 1 Check the media stream for correct media air mixture...

Страница 15: ...dia separation Before adjusting the cylinder adjust the damper on the dust collector to increase or decrease static pressure per Section 5 4 Once the damper is adjusted adjust the cylinder 5 5 1 The v...

Страница 16: ...and show how to permanently install the manometer for taking frequent readings A fitting should be installed when the manometer installation is permanent per Paragraph 5 8 6 3 Use silicone or other s...

Страница 17: ...tube NOTE Readings must be taken with the cabinet doors open and with the exhauster running Figure 20 5 8 9 To find the static pressure add the number of inches the fluid travels up one column to the...

Страница 18: ...sary to install an air dryer or aftercooler in the compressed air supply line 6 1 4 Inspect dust container Refer to the dust collector owner s manual and empty dust containers Adjust schedule based on...

Страница 19: ...as they wear The first sign of deterioration may be excessive static shocks 7 1 2 Band clamp type Band clamp type gloves are held in place by metal band clamps on the inside of the cabinet To replace...

Страница 20: ...inet window opening gasket at the first sign of media leakage around the view window or if gaskets are worn or otherwise damaged 7 5 2 Remove the window and window frame per Section 7 6 7 5 3 Remove a...

Страница 21: ...the light opening as shown in Figure 24 Press the gasket to bond Repeat the process for each side compressing the ends to seal 7 7 3 Diffuser lens replacement 7 7 3 1 Remove the four nuts and washers...

Страница 22: ...in Figure 25 and that the top edge is even with the top of the reclaimer 7 8 1 6 Install the front two sheet metal screws through the old screw holes to secure 7 8 1 7 Use a board or similar object as...

Страница 23: ...as needed and reattach the reclaimer top 7 8 2 8 To avoid rapid wear apply RTV caulk to fill gaps at the seams on the top and bottom of the wear plate 7 8 2 9 Reattach the reclaimer and connect the f...

Страница 24: ...ncy 7 9 14 1st Place the cone ring liner on the inside of the cone ring check fit and trim if needed Refer to the instructions provided with the adhesive some adhesives require it to be applied to bot...

Страница 25: ...ing careful not to smear the caulking Secure the top bolts and inlet baffle bolts 7 9 27 Working through the reclaimer inlet wipe the caulking seal smooth Re caulk any voids 7 9 28 Working through the...

Страница 26: ...Paragraph 1 1 1 for dust collector maintenance 8 0 TROUBLESHOOTING WARNING To avoid serious injury observe the following when troubleshooting Turn OFF the compressed air supply Bleed the supply line l...

Страница 27: ...nder out of adjustment Refer to Section 5 5 8 3 Reduction in blast cleaning rate 8 3 1 Low media level reducing media flow Check media level and replenish or replace as needed 8 3 2 Media air mixture...

Страница 28: ...re met 8 8 2 Air jet needs adjustment Check adjustment per Section 5 2 8 8 3 Nozzle is worn Replace if orifice diameter is worn 1 16 or more from original size 8 8 4 Blockage in media hose or nozzle R...

Страница 29: ...r Section 5 4 8 13 3 Dust collector filter cartridge s clogged Refer to the dust collector owner s manual noted in Section 1 1 1 8 13 4 Hole worn in flex hose between cabinet hopper and reclaimer inle...

Страница 30: ...tion Stock No Track and Table assembly as shown in Section 3 5 24841 1 Roller 25023 2 Washer 5 8 flat 03715 3 Nut 5 8 NF jam 03712 Figure 30 Aluminum oxide kit field installed includes light lined fle...

Страница 31: ...aight extension nozzle No 5 5 16 orifice 11927 No 6 3 8 orifice 11928 No 7 7 16 orifice 11929 3 9 Straight extension nozzle No 5 5 16 orifice 11924 No 6 3 8 orifice 11925 No 7 7 16 orifice 11926 4 Sid...

Страница 32: ...ssembly Refer to Figure 35 for parts 12763 12 Clamp flex hose for 4 hose 11577 for 5 hose 11578 13 Grommet 3 4 ID for media and air hose 11798 14 Adaptor pipe universal flex hose 4 for 300 cfm 23295 5...

Страница 33: ...12346 7 Fitting hose 3 8 NPT x 1 2 barb 06369 8 Hose end 1 2 barb x 1 2 fem swivel 15002 9 Nozzle ceramic No 5 green tip 11930 No 6 blue tip 11931 No 7 red tip 11932 Nozzle tungsten carbide No 5 13118...

Страница 34: ...1 2 x close 01733 14 Plug 1 2 NPT 01759 15 Nipple 1 2 x 3 01735 16 Screw 1 2 NC x 1 2 set 03471 Figure 35 9 5 View Window Assembly Figure 36 Item Description Stock No 1 Window glass 12 5 x 19 5 lamina...

Страница 35: ...1 2 fh 19571 6 Adaptor 10 32 thread x 1 8 barb 11731 7 Spring 1 1 4 x 3 1 2 20121 8 Screw 8 32 x 3 8 thread cutting 11389 9 Bumper rubber feet 21522 10 Tubing 1 8 ID twin per foot 14 ft standard lengt...

Страница 36: ...Bushing 1 4 x 1 8 NPT 02010 9 Bracket mounting 19231 10 Filter 1 2 air 01308 11 Adaptor 1 2 NPT x 1 2 flare 11351 12 Hose end 1 2 barb x 1 2 female swivel 15002 13 Hose end 1 2 barb x 3 8 male NPT 063...

Страница 37: ...for 600 cfm reclaimer replacement parts Item Description Stock No 300 cfm reclaimer with 5 outlet plate 28965 1 Gasket 5 16 x 1 adhesive backed per foot 3 ft required 00187 2 Screen assembly 8 mesh 2...

Страница 38: ...y section modular with door wear plate and baffle 29486 15 Body section modular with door rubber liners and Item 26 top plate 29495 16 Gasket 1 8 x 2 adhesive backed per foot 1 foot required at this l...

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