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BNP

®

 55 SUCTION BLAST CABINET 

Page 27

 

 

 

 

 

 

© 2019 CLEMCO INDUSTRIES CORP.  

  

www.clemcoindustries.com

  

  Manual No. 23350, Rev G, 02/19  

8.5.3 

Moist  compressed  air  may  be  due  to  a  faulty 

compressor  that  overheats,  or  that  pumps  oil  or 
moisture  into  the  air  line,  too  long  of  an  air  line 
permitting moisture to condense on the inside, or from 
high  humidity.  Drain  the  air  filter  and  receiver  tank 
regularly. Ongoing problems with moist air may require 
the installation of an air dryer or aftercooler in the air-
supply line. 
 

8.5.4 

Absorption.  Some  media  types  tend  to  absorb 

moisture  from  the  air,  especially  fine-mesh  media  in 
areas of high humidity. Empty the media and store it in 
an airtight container when cabinet is not in use. 
 

8.5.5 

A  vibrator  attached  to  the  reclaimer  hopper  or 

media  metering  valve  may  help  to  prevent  bridging  of 
fine-mesh  media. 

NOTE:  To  avoid  the  possibility  of 

compressing media, a vibrator should be set up to 
start only when the foot pedal is pressed and stop 
when the pedal is released. 

 
 
 

8.6 

Media surge 

 

 

8.6.1

  Heavy  media  flow.  Adjust  media  /air  mixture, 

per Section 5.3. 

 
 
 

8.7 

Blockage in media hose

 

 

8.7.1

  Media  obstructions.  Usually  caused  when  the 

media mixture is too rich. Adjust media-air mixture, per 
Section 5.3. 
 

8.7.2 

Wet or damp media. Refer to Section 8.5. 

 
 
 

8.8 

Poor suction in media hose 

 

8.8.1 

Inadequate  air  supply.  Refer  to  Sections  1.10 

and  2.3.2,  and  make  sure  cfm  and  air  hose 
requirements are met. 

 
8.8.2 

Air  jet  needs  adjustment.  Check  adjustment, 

per Section 5.2. 
 

8.8.3 

Nozzle  is  worn.  Replace  if  orifice  diameter  is 

worn 1/16" or more from original size. 
 

8.8.4 

Blockage  in  media  hose  or  nozzle.  Refer  to 

Sections 8.4 and 8.7. 
 

8.8.5 

Air  jet  and  nozzle  combination  may  be  wrong. 

Refer to the table in Paragraph 1.10.1. 
 

8.8.6 

Air  jet  sleeve  extends  past  end  of  air  jet.  Cut 

the sleeve to align with the air jet. 
 

8.8.7

  Blast  pressure  too  high.  Adjust  pressure,  per 

Section 5.1. 
 

8.8.8

  Nozzle  inserted  backward.  The  wider,  tapered 

end of the nozzle should face toward the air jet. 

 
 
 

8.9 

Air only (no media) from nozzle 

 

8.9.1

  Low  media  level  in  reclaimer.  Check  media 

level and replenish as needed. 

 
8.9.2

  Make sure the air hose and media hose are not 

reversed;  the  green  air  hose  attaches  to  the  back  of 
the  gun  and  the  clear  media  hose  attaches  to  the 
bottom of the gun’s grip. Refer to Figure 34.

 

 
 
 

8.10 

Blowback through media hose  

 

8.10.1

  Blockage  in  nozzle.  Remove  the  nozzle  and 

check for blockage. 
 

8.10.2 

Air jet may be too large for nozzle. Refer to the 

table in Paragraph 1.10.1. 
 

8.10.3

  Blast pressure too high. Adjust blast pressure, 

per Section 5.1. 

 
 
 

8.11 

Blasting  does  not  begin  when  the  foot 

pedal is pressed 

 

8.11.1 

Door 

interlocks 

not 

engaging. 

Check 

adjustment, per Section 5.7. 
 

8.11.2 

Blocked  or  leaking  control  lines.  Check  all 

urethane tubing for blockage or leaks. 
 

8.11.3 

Foot pedal valve malfunction. Check foot pedal 

alignment, and inlet and outlet lines for pressure. 
 

8.11.4 

Make  sure  lines  are  not  reversed  on  the  foot 

pedal  or  pilot  regulator.  Refer  to  the  cabinet  controls 
and plumbing schematic in Figure 40. 

 

Содержание ZERO BNP 55

Страница 1: ...is possible that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the su...

Страница 2: ...njury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTICE Notice indicates information that is considered important but not hazard related if not avoided...

Страница 3: ...rom cabinet 8 15 Dust leaking from dust collector 8 16 ACCESSORIES AND REPLACEMENT PARTS 9 0 Optional Accessories 9 1 Cabinet Replacement Parts 9 2 BNP Gun and Hose Assembly 9 3 Inlet Air Regulator As...

Страница 4: ...r 600 cfm reclaimer shown 300 cfm reclaimer does not have flanged bolt on top or hopper Debris Screen Blow Off Nozzle Metering Valve Light Lined Flex Hose Air Filter Attachment for compressed air supp...

Страница 5: ...for the HEPA option 1 7 Nozzle Options 1 7 1 Unless otherwise specified at the time of purchase the cabinet is provided with a No 5 5 16 orifice ceramic nozzle and No 5 5 32 orifice air jet Optional...

Страница 6: ...y have removable tops and are designed to accept liners Nozzles lined with boron carbide extend nozzle wear life Refer to Section 9 3 BNP Gun and Feed Assembly 1 9 5 Glass bead Most beads are treated...

Страница 7: ...he cabinet is supplied by a U ground plug plug it into a 120 volt outlet All wiring external of the cabinet is provided by the user to comply with local electrical codes 1 11 1 Electrical requirements...

Страница 8: ...2 3 2 Refer to the table in Figure 5 to determine the minimum ID air supply line to the cabinet air inlet A smaller diameter hose may reduce blasting efficiency MINIMUM COMPRESSED AIR LINE ID Air Jet...

Страница 9: ...2 5 2 Optional three phase wiring NOTE a wiring schematic is packed inside the cabinet s control panel After wiring is completed keep a copy of the schematic with the manual for future reference and...

Страница 10: ...installed kits consist of black rubber cabinet curtains refer to Section 3 2 for curtain installation and light lined flex hose If the existing flex hose is in good condition reserve the new hose for...

Страница 11: ...ack may be installed on either side of the cabinet so the table can slide out through either the right side or left side door The right side is shown in the illustrations 3 5 2 Combine the table assem...

Страница 12: ...uster and place an empty bucket of other container under the metering valve Unscrew the plastic plug from the metering valve permitting media to flow into the bucket If media does not flow it has cake...

Страница 13: ...the top of the foot pedal blasting will begin immediately WARNING Shut down the cabinet immediately if dust discharges from the dust collector or cabinet Make sure dust collector filter s are correct...

Страница 14: ...djusting tool which correctly positions the jet Instructions are provided with the tool Figure 15 5 3 Media Air Mixture media flow Figure 16 5 3 1 Check the media stream for correct media air mixture...

Страница 15: ...dia separation Before adjusting the cylinder adjust the damper on the dust collector to increase or decrease static pressure per Section 5 4 Once the damper is adjusted adjust the cylinder 5 5 1 The v...

Страница 16: ...and show how to permanently install the manometer for taking frequent readings A fitting should be installed when the manometer installation is permanent per Paragraph 5 8 6 3 Use silicone or other s...

Страница 17: ...tube NOTE Readings must be taken with the cabinet doors open and with the exhauster running Figure 20 5 8 9 To find the static pressure add the number of inches the fluid travels up one column to the...

Страница 18: ...sary to install an air dryer or aftercooler in the compressed air supply line 6 1 4 Inspect dust container Refer to the dust collector owner s manual and empty dust containers Adjust schedule based on...

Страница 19: ...as they wear The first sign of deterioration may be excessive static shocks 7 1 2 Band clamp type Band clamp type gloves are held in place by metal band clamps on the inside of the cabinet To replace...

Страница 20: ...inet window opening gasket at the first sign of media leakage around the view window or if gaskets are worn or otherwise damaged 7 5 2 Remove the window and window frame per Section 7 6 7 5 3 Remove a...

Страница 21: ...the light opening as shown in Figure 24 Press the gasket to bond Repeat the process for each side compressing the ends to seal 7 7 3 Diffuser lens replacement 7 7 3 1 Remove the four nuts and washers...

Страница 22: ...in Figure 25 and that the top edge is even with the top of the reclaimer 7 8 1 6 Install the front two sheet metal screws through the old screw holes to secure 7 8 1 7 Use a board or similar object as...

Страница 23: ...as needed and reattach the reclaimer top 7 8 2 8 To avoid rapid wear apply RTV caulk to fill gaps at the seams on the top and bottom of the wear plate 7 8 2 9 Reattach the reclaimer and connect the f...

Страница 24: ...ncy 7 9 14 1st Place the cone ring liner on the inside of the cone ring check fit and trim if needed Refer to the instructions provided with the adhesive some adhesives require it to be applied to bot...

Страница 25: ...ing careful not to smear the caulking Secure the top bolts and inlet baffle bolts 7 9 27 Working through the reclaimer inlet wipe the caulking seal smooth Re caulk any voids 7 9 28 Working through the...

Страница 26: ...Paragraph 1 1 1 for dust collector maintenance 8 0 TROUBLESHOOTING WARNING To avoid serious injury observe the following when troubleshooting Turn OFF the compressed air supply Bleed the supply line l...

Страница 27: ...nder out of adjustment Refer to Section 5 5 8 3 Reduction in blast cleaning rate 8 3 1 Low media level reducing media flow Check media level and replenish or replace as needed 8 3 2 Media air mixture...

Страница 28: ...re met 8 8 2 Air jet needs adjustment Check adjustment per Section 5 2 8 8 3 Nozzle is worn Replace if orifice diameter is worn 1 16 or more from original size 8 8 4 Blockage in media hose or nozzle R...

Страница 29: ...r Section 5 4 8 13 3 Dust collector filter cartridge s clogged Refer to the dust collector owner s manual noted in Section 1 1 1 8 13 4 Hole worn in flex hose between cabinet hopper and reclaimer inle...

Страница 30: ...tion Stock No Track and Table assembly as shown in Section 3 5 24841 1 Roller 25023 2 Washer 5 8 flat 03715 3 Nut 5 8 NF jam 03712 Figure 30 Aluminum oxide kit field installed includes light lined fle...

Страница 31: ...aight extension nozzle No 5 5 16 orifice 11927 No 6 3 8 orifice 11928 No 7 7 16 orifice 11929 3 9 Straight extension nozzle No 5 5 16 orifice 11924 No 6 3 8 orifice 11925 No 7 7 16 orifice 11926 4 Sid...

Страница 32: ...ssembly Refer to Figure 35 for parts 12763 12 Clamp flex hose for 4 hose 11577 for 5 hose 11578 13 Grommet 3 4 ID for media and air hose 11798 14 Adaptor pipe universal flex hose 4 for 300 cfm 23295 5...

Страница 33: ...12346 7 Fitting hose 3 8 NPT x 1 2 barb 06369 8 Hose end 1 2 barb x 1 2 fem swivel 15002 9 Nozzle ceramic No 5 green tip 11930 No 6 blue tip 11931 No 7 red tip 11932 Nozzle tungsten carbide No 5 13118...

Страница 34: ...1 2 x close 01733 14 Plug 1 2 NPT 01759 15 Nipple 1 2 x 3 01735 16 Screw 1 2 NC x 1 2 set 03471 Figure 35 9 5 View Window Assembly Figure 36 Item Description Stock No 1 Window glass 12 5 x 19 5 lamina...

Страница 35: ...1 2 fh 19571 6 Adaptor 10 32 thread x 1 8 barb 11731 7 Spring 1 1 4 x 3 1 2 20121 8 Screw 8 32 x 3 8 thread cutting 11389 9 Bumper rubber feet 21522 10 Tubing 1 8 ID twin per foot 14 ft standard lengt...

Страница 36: ...Bushing 1 4 x 1 8 NPT 02010 9 Bracket mounting 19231 10 Filter 1 2 air 01308 11 Adaptor 1 2 NPT x 1 2 flare 11351 12 Hose end 1 2 barb x 1 2 female swivel 15002 13 Hose end 1 2 barb x 3 8 male NPT 063...

Страница 37: ...for 600 cfm reclaimer replacement parts Item Description Stock No 300 cfm reclaimer with 5 outlet plate 28965 1 Gasket 5 16 x 1 adhesive backed per foot 3 ft required 00187 2 Screen assembly 8 mesh 2...

Страница 38: ...y section modular with door wear plate and baffle 29486 15 Body section modular with door rubber liners and Item 26 top plate 29495 16 Gasket 1 8 x 2 adhesive backed per foot 1 foot required at this l...

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