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BNP

®

 55 SUCTION BLAST CABINET 

Page 15

 

 

 

 

 

 

© 2019 CLEMCO INDUSTRIES CORP.  

  

www.clemcoindustries.com

  

  Manual No. 23350, Rev G, 02/19  

5.6.3

  If  a manometer is not available, use the gloves 

as  an  indicator.  With  the  exhauster  ON,  the  gloves 
should be inflated but not elevated off the grate. 
 
 

5.7 

Door Interlocks ‒ Figure 18

 

 

 

 

WARNING 

Never attempt to override the interlock system. 
Doing so can result in serious injury from 
unexpected blasting.

 

 
5.7.1

  The  door  interlocks  disable  the  blasting  control 

circuit when the doors are open. To enable blasting, the 
door-interlock  switches  must  be  engaged  when  the 
doors  are  closed.  The  interlocks  are  set  at  the  factory 
and  do  not  normally  require  field  adjustment  unless 
parts  are  replaced.  When  adjustment  is  required, 
proceed as follows. 
 

5.7.2

  Close cabinet doors. 

 
 
 
 

 

 

Figure 18

 

 
 
5.7.3

  Loosen the actuator bracket screws and adjusting 

screw nut. Move the actuator bracket up or down, and the 
adjusting screw sideways, to center the adjusting screw 
on the over-travel stop. Tighten the bracket screws. 
 

5.7.4

  Turn the adjusting screw in or out as required to 

engage  the  switch  without  applying  excessive  pressure 
on it. Tighten the adjusting screw nuts.  
 

5.7.5

  Test the operation with the doors open and then 

closed. Negative pressure inside the cabinet may cause 
the doors to flex inward. Tests should be performed with 
the  exhauster  running.  Point  the  nozzle  away  from  the 
door during the tests and open the door only enough to 
disengage  the  interlock  switch.  The  interlocks  should 
stop the blasting when either door is opened and permit 
blasting when the doors are closed.  
 
 

5.8 

Optional Manometer 

 

These  instructions  show  several  methods  of  taking 
static-pressure  readings  (negative  pressure)  on 
reclaimers by using a flexible-tube manometer. Use the 
method  best  suited  for  the  application.  The  instructions 
explain  the  processes  for  taking  periodic  readings  and 
show  how  to  permanently  install  the  manometer  for 
taking frequent readings. A fitting should be installed when 
the  manometer  installation  is  permanent,  per  Paragraph 
5.8.6.3. Use silicone or other sealant around the fitting to 
prevent  leaks.  The  fitting  should  be  capable  of  being 
capped  when  the  manometer  tube  is  removed.  A  cap 
will  prevent  leaks  that  alter  the  reclaimer’s  separation 
efficiency.  Taking  readings  at  different  locations  could 
produce  different  readings.  Static-pressure  readings  at 
the  door  are  generally  0.5"  to  1"  lower  than  readings 
taken  above  the  reclaimer.  The  readings  are  reference 
points,  so  readings  should  be  taken  using  the  same 
method each time a reading is taken. 

 
5.8.1

  Refer to instructions packed with the manometer 

for preparing and operating the manometer. 
 

5.8.2

  Connect one end of the 3/16" ID tubing to one of 

the  tubing  connectors  (elbows)  at  the  top  of  the 
manometer by pushing it over the barbed adaptor. 
 

5.8.3

  Leave  the  needle  protector  on  the  needle  and 

insert  the  needle  into  the  other  end  of  the  tubing.  The 
ends  of  the  tubing  must  fit  tight  on the manometer and 
needle; leaks will cause inaccurate readings. 
 

5.8.4

  Open  both  manometer  valves  (elbows),  per 

manometer instructions. 
 

5.8.5

  Magnets on the manometer hold it in position on 

the  reclaimer  or  dust-collector  body.  The  manometer 
must be vertical so the fluid is level on both sides.  
 

5.8.6

 

Needle  placement:

  Figure  19  shows  the 

manometer  setup  for  taking  both  periodic  and  frequent 
static-pressure readings. 
 

5.8.6.1

 

Taking readings in the flex hose:

 Remove the 

needle protector and insert the needle into the flex hose, 
approximately 8" above the top of the reclaimer. 
 

 

Cabinet Door

Detent Sleeve 

Over-Travel Stop

 

Loosen nut and move adjusting 
screw sideways to center the 
screw on the over-travel stop. 

Adjusting Screw Nut

Loosen the bracket screws and 
move the bracket up or down to 
center the adjusting screw on the 
over-travel stop. 

Actuator Adjusting Bracket

Bracket Screws 

Adjust the screw to push the 
valve stem (over-travel stop) 
in when door is closed. 

Adjusting Screw

 

Содержание ZERO BNP 55

Страница 1: ...is possible that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the su...

Страница 2: ...njury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTICE Notice indicates information that is considered important but not hazard related if not avoided...

Страница 3: ...rom cabinet 8 15 Dust leaking from dust collector 8 16 ACCESSORIES AND REPLACEMENT PARTS 9 0 Optional Accessories 9 1 Cabinet Replacement Parts 9 2 BNP Gun and Hose Assembly 9 3 Inlet Air Regulator As...

Страница 4: ...r 600 cfm reclaimer shown 300 cfm reclaimer does not have flanged bolt on top or hopper Debris Screen Blow Off Nozzle Metering Valve Light Lined Flex Hose Air Filter Attachment for compressed air supp...

Страница 5: ...for the HEPA option 1 7 Nozzle Options 1 7 1 Unless otherwise specified at the time of purchase the cabinet is provided with a No 5 5 16 orifice ceramic nozzle and No 5 5 32 orifice air jet Optional...

Страница 6: ...y have removable tops and are designed to accept liners Nozzles lined with boron carbide extend nozzle wear life Refer to Section 9 3 BNP Gun and Feed Assembly 1 9 5 Glass bead Most beads are treated...

Страница 7: ...he cabinet is supplied by a U ground plug plug it into a 120 volt outlet All wiring external of the cabinet is provided by the user to comply with local electrical codes 1 11 1 Electrical requirements...

Страница 8: ...2 3 2 Refer to the table in Figure 5 to determine the minimum ID air supply line to the cabinet air inlet A smaller diameter hose may reduce blasting efficiency MINIMUM COMPRESSED AIR LINE ID Air Jet...

Страница 9: ...2 5 2 Optional three phase wiring NOTE a wiring schematic is packed inside the cabinet s control panel After wiring is completed keep a copy of the schematic with the manual for future reference and...

Страница 10: ...installed kits consist of black rubber cabinet curtains refer to Section 3 2 for curtain installation and light lined flex hose If the existing flex hose is in good condition reserve the new hose for...

Страница 11: ...ack may be installed on either side of the cabinet so the table can slide out through either the right side or left side door The right side is shown in the illustrations 3 5 2 Combine the table assem...

Страница 12: ...uster and place an empty bucket of other container under the metering valve Unscrew the plastic plug from the metering valve permitting media to flow into the bucket If media does not flow it has cake...

Страница 13: ...the top of the foot pedal blasting will begin immediately WARNING Shut down the cabinet immediately if dust discharges from the dust collector or cabinet Make sure dust collector filter s are correct...

Страница 14: ...djusting tool which correctly positions the jet Instructions are provided with the tool Figure 15 5 3 Media Air Mixture media flow Figure 16 5 3 1 Check the media stream for correct media air mixture...

Страница 15: ...dia separation Before adjusting the cylinder adjust the damper on the dust collector to increase or decrease static pressure per Section 5 4 Once the damper is adjusted adjust the cylinder 5 5 1 The v...

Страница 16: ...and show how to permanently install the manometer for taking frequent readings A fitting should be installed when the manometer installation is permanent per Paragraph 5 8 6 3 Use silicone or other s...

Страница 17: ...tube NOTE Readings must be taken with the cabinet doors open and with the exhauster running Figure 20 5 8 9 To find the static pressure add the number of inches the fluid travels up one column to the...

Страница 18: ...sary to install an air dryer or aftercooler in the compressed air supply line 6 1 4 Inspect dust container Refer to the dust collector owner s manual and empty dust containers Adjust schedule based on...

Страница 19: ...as they wear The first sign of deterioration may be excessive static shocks 7 1 2 Band clamp type Band clamp type gloves are held in place by metal band clamps on the inside of the cabinet To replace...

Страница 20: ...inet window opening gasket at the first sign of media leakage around the view window or if gaskets are worn or otherwise damaged 7 5 2 Remove the window and window frame per Section 7 6 7 5 3 Remove a...

Страница 21: ...the light opening as shown in Figure 24 Press the gasket to bond Repeat the process for each side compressing the ends to seal 7 7 3 Diffuser lens replacement 7 7 3 1 Remove the four nuts and washers...

Страница 22: ...in Figure 25 and that the top edge is even with the top of the reclaimer 7 8 1 6 Install the front two sheet metal screws through the old screw holes to secure 7 8 1 7 Use a board or similar object as...

Страница 23: ...as needed and reattach the reclaimer top 7 8 2 8 To avoid rapid wear apply RTV caulk to fill gaps at the seams on the top and bottom of the wear plate 7 8 2 9 Reattach the reclaimer and connect the f...

Страница 24: ...ncy 7 9 14 1st Place the cone ring liner on the inside of the cone ring check fit and trim if needed Refer to the instructions provided with the adhesive some adhesives require it to be applied to bot...

Страница 25: ...ing careful not to smear the caulking Secure the top bolts and inlet baffle bolts 7 9 27 Working through the reclaimer inlet wipe the caulking seal smooth Re caulk any voids 7 9 28 Working through the...

Страница 26: ...Paragraph 1 1 1 for dust collector maintenance 8 0 TROUBLESHOOTING WARNING To avoid serious injury observe the following when troubleshooting Turn OFF the compressed air supply Bleed the supply line l...

Страница 27: ...nder out of adjustment Refer to Section 5 5 8 3 Reduction in blast cleaning rate 8 3 1 Low media level reducing media flow Check media level and replenish or replace as needed 8 3 2 Media air mixture...

Страница 28: ...re met 8 8 2 Air jet needs adjustment Check adjustment per Section 5 2 8 8 3 Nozzle is worn Replace if orifice diameter is worn 1 16 or more from original size 8 8 4 Blockage in media hose or nozzle R...

Страница 29: ...r Section 5 4 8 13 3 Dust collector filter cartridge s clogged Refer to the dust collector owner s manual noted in Section 1 1 1 8 13 4 Hole worn in flex hose between cabinet hopper and reclaimer inle...

Страница 30: ...tion Stock No Track and Table assembly as shown in Section 3 5 24841 1 Roller 25023 2 Washer 5 8 flat 03715 3 Nut 5 8 NF jam 03712 Figure 30 Aluminum oxide kit field installed includes light lined fle...

Страница 31: ...aight extension nozzle No 5 5 16 orifice 11927 No 6 3 8 orifice 11928 No 7 7 16 orifice 11929 3 9 Straight extension nozzle No 5 5 16 orifice 11924 No 6 3 8 orifice 11925 No 7 7 16 orifice 11926 4 Sid...

Страница 32: ...ssembly Refer to Figure 35 for parts 12763 12 Clamp flex hose for 4 hose 11577 for 5 hose 11578 13 Grommet 3 4 ID for media and air hose 11798 14 Adaptor pipe universal flex hose 4 for 300 cfm 23295 5...

Страница 33: ...12346 7 Fitting hose 3 8 NPT x 1 2 barb 06369 8 Hose end 1 2 barb x 1 2 fem swivel 15002 9 Nozzle ceramic No 5 green tip 11930 No 6 blue tip 11931 No 7 red tip 11932 Nozzle tungsten carbide No 5 13118...

Страница 34: ...1 2 x close 01733 14 Plug 1 2 NPT 01759 15 Nipple 1 2 x 3 01735 16 Screw 1 2 NC x 1 2 set 03471 Figure 35 9 5 View Window Assembly Figure 36 Item Description Stock No 1 Window glass 12 5 x 19 5 lamina...

Страница 35: ...1 2 fh 19571 6 Adaptor 10 32 thread x 1 8 barb 11731 7 Spring 1 1 4 x 3 1 2 20121 8 Screw 8 32 x 3 8 thread cutting 11389 9 Bumper rubber feet 21522 10 Tubing 1 8 ID twin per foot 14 ft standard lengt...

Страница 36: ...Bushing 1 4 x 1 8 NPT 02010 9 Bracket mounting 19231 10 Filter 1 2 air 01308 11 Adaptor 1 2 NPT x 1 2 flare 11351 12 Hose end 1 2 barb x 1 2 female swivel 15002 13 Hose end 1 2 barb x 3 8 male NPT 063...

Страница 37: ...for 600 cfm reclaimer replacement parts Item Description Stock No 300 cfm reclaimer with 5 outlet plate 28965 1 Gasket 5 16 x 1 adhesive backed per foot 3 ft required 00187 2 Screen assembly 8 mesh 2...

Страница 38: ...y section modular with door wear plate and baffle 29486 15 Body section modular with door rubber liners and Item 26 top plate 29495 16 Gasket 1 8 x 2 adhesive backed per foot 1 foot required at this l...

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