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BNP

®

 55 SUCTION BLAST CABINET 

Page 26

 

 

 

 

 

 

© 2019 CLEMCO INDUSTRIES CORP.  

  

www.clemcoindustries.com

  

  Manual No. 23350, Rev G, 02/19  

8.1.6 

Cabinet  air-inlet  damper  closed  too  far, 

restricting  air  movement  through  the  cabinet.  Adjust 
damper, per Section 2.6 and 5.6. 

 
8.1.7 

Reclaimer door open. Check door. 

 

8.1.8 

Hole worn in flex hose between cabinet hopper 

and  reclaimer  inlet  or  between  the  reclaimer  and  dust 
collector. Replace hose and route it with as few bends 
as possible to prevent wear. 
 

8.1.9 

Obstruction  in  flex  hose  between  the  cabinet 

hopper  and  reclaimer  inlet.  Inspect  flex  hose  for 
blockage 

 
 
 

8.2 

Abnormally high media consumption

 

 

8.2.1

  Door  on  reclaimer  open  or  worn  door  gasket. 

Air  entering  the  reclaimer  around  the  door  will  cause 
media  carry  over  to  the  dust  collector.  Inspect  door 
gasket. DO NOT operate unless all doors are closed. 

 
8.2.2 

Dust-collector  damper  open  too  far.  Adjust 

static pressure, per Section 5.4. 

 
8.2.3 

Media  may  be  too  fine  or  worn-out.  Check 

condition of media. 
 

8.2.4

  Using  friable  media  that  rapidly  breaks  down. 

Check condition of media. 
 

8.2.5 

Blast pressure too high for the media, causing 

media to breakdown. Check blast pressure and adjust 
as needed or switch media. 
 

8.2.6 

Hole  worn  in  reclaimer  or  leak  in  reclaimer 

seams.  Check  entire  reclaimer  for  negative-pressure 
leaks. 

 
8.2.7 

When  using  media  finer  than  180-mesh,  as 

noted  in  Paragraph  1.9.6,  the  inlet  baffle  of  the 
reclaimer  may  need  to  be  removed.  Refer  to  Section 
7.10. 

 
8.2.8

  Optional, externally adjustable vortex cylinder 

out of adjustment. Refer to Section 5.5. 
 

 
 
8.3 

Reduction in blast cleaning rate 

 

8.3.1 

Low  media  level  reducing  media  flow.  Check 

media level and replenish or replace as needed. 
 

8.3.2 

Media-air  mixture  out  of  adjustment.  Adjust 

metering valve, per Section 5.3. 
 

8.3.3 

Reduced air pressure. This may be caused by 

the  pressure  regulator  set  too  low,  a  malfunctioning 
regulator, a dirty filter element in the air filter, partially 
closed  air  valve,  leaking  air  line,  or  other  air  tools  in 
use. Inspect all items. 
 

8.3.4 

Blockage in media hose or gun. Blockage may 

occur because of: 

  A  damaged  or  missing  reclaimer  screen;  inspect 

screen. 

  Heavy media flow. Adjust media flow, per Section 

5.3. 

 

8.3.5 

Worn  gun  parts  such  as  nozzle  or  air  jet. 

Inspect and replace all worn parts. 
 

8.3.6 

Worn  media  hose.  Check  hose  for  leaks  and 

soft spots. Replace worn or damaged hose. 
 

8.3.7 

Air  jet  out  of  adjustment.  Check  adjustment, 

per Section 5.2. 
 

8.3.8 

Moist  media.  Frequent  bridging  or  blockage  in 

the  area  of  the  metering  valve  can  be  caused  by 
moisture. Refer to Section 8.5. 

 
 
 

8.4 

Plugged nozzle

 

 

8.4.1 

A  damaged  or  missing  reclaimer  screen  will 

allow  large  particles  to  pass  and  block  the  nozzle. 
Replace or reinstall as necessary.  
 

8.4.2 

Media  mixture  too  rich.  Adjust  media-air 

mixture, per Section 5.3. 

 
 
 

8.5 

Media bridging

 

 

8.5.1 

Frequent  bridging  or  blockage  in  the  media 

metering  valve  can  be  caused  by  damp  media. Media 
becomes damp from blasting parts that are slightly oily, 
from  moisture  in  the  compressed-air  line,  or  from 
absorption from ambient air. 
 

8.5.2 

To  avoid  contaminating  media  from  the 

workpiece,  all  parts  put  into  the  cabinet  should  be 
clean and dry. If parts are oily or greasy, degrease and 
dry them prior to blasting. 

 

Содержание ZERO BNP 55

Страница 1: ...is possible that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the su...

Страница 2: ...njury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTICE Notice indicates information that is considered important but not hazard related if not avoided...

Страница 3: ...rom cabinet 8 15 Dust leaking from dust collector 8 16 ACCESSORIES AND REPLACEMENT PARTS 9 0 Optional Accessories 9 1 Cabinet Replacement Parts 9 2 BNP Gun and Hose Assembly 9 3 Inlet Air Regulator As...

Страница 4: ...r 600 cfm reclaimer shown 300 cfm reclaimer does not have flanged bolt on top or hopper Debris Screen Blow Off Nozzle Metering Valve Light Lined Flex Hose Air Filter Attachment for compressed air supp...

Страница 5: ...for the HEPA option 1 7 Nozzle Options 1 7 1 Unless otherwise specified at the time of purchase the cabinet is provided with a No 5 5 16 orifice ceramic nozzle and No 5 5 32 orifice air jet Optional...

Страница 6: ...y have removable tops and are designed to accept liners Nozzles lined with boron carbide extend nozzle wear life Refer to Section 9 3 BNP Gun and Feed Assembly 1 9 5 Glass bead Most beads are treated...

Страница 7: ...he cabinet is supplied by a U ground plug plug it into a 120 volt outlet All wiring external of the cabinet is provided by the user to comply with local electrical codes 1 11 1 Electrical requirements...

Страница 8: ...2 3 2 Refer to the table in Figure 5 to determine the minimum ID air supply line to the cabinet air inlet A smaller diameter hose may reduce blasting efficiency MINIMUM COMPRESSED AIR LINE ID Air Jet...

Страница 9: ...2 5 2 Optional three phase wiring NOTE a wiring schematic is packed inside the cabinet s control panel After wiring is completed keep a copy of the schematic with the manual for future reference and...

Страница 10: ...installed kits consist of black rubber cabinet curtains refer to Section 3 2 for curtain installation and light lined flex hose If the existing flex hose is in good condition reserve the new hose for...

Страница 11: ...ack may be installed on either side of the cabinet so the table can slide out through either the right side or left side door The right side is shown in the illustrations 3 5 2 Combine the table assem...

Страница 12: ...uster and place an empty bucket of other container under the metering valve Unscrew the plastic plug from the metering valve permitting media to flow into the bucket If media does not flow it has cake...

Страница 13: ...the top of the foot pedal blasting will begin immediately WARNING Shut down the cabinet immediately if dust discharges from the dust collector or cabinet Make sure dust collector filter s are correct...

Страница 14: ...djusting tool which correctly positions the jet Instructions are provided with the tool Figure 15 5 3 Media Air Mixture media flow Figure 16 5 3 1 Check the media stream for correct media air mixture...

Страница 15: ...dia separation Before adjusting the cylinder adjust the damper on the dust collector to increase or decrease static pressure per Section 5 4 Once the damper is adjusted adjust the cylinder 5 5 1 The v...

Страница 16: ...and show how to permanently install the manometer for taking frequent readings A fitting should be installed when the manometer installation is permanent per Paragraph 5 8 6 3 Use silicone or other s...

Страница 17: ...tube NOTE Readings must be taken with the cabinet doors open and with the exhauster running Figure 20 5 8 9 To find the static pressure add the number of inches the fluid travels up one column to the...

Страница 18: ...sary to install an air dryer or aftercooler in the compressed air supply line 6 1 4 Inspect dust container Refer to the dust collector owner s manual and empty dust containers Adjust schedule based on...

Страница 19: ...as they wear The first sign of deterioration may be excessive static shocks 7 1 2 Band clamp type Band clamp type gloves are held in place by metal band clamps on the inside of the cabinet To replace...

Страница 20: ...inet window opening gasket at the first sign of media leakage around the view window or if gaskets are worn or otherwise damaged 7 5 2 Remove the window and window frame per Section 7 6 7 5 3 Remove a...

Страница 21: ...the light opening as shown in Figure 24 Press the gasket to bond Repeat the process for each side compressing the ends to seal 7 7 3 Diffuser lens replacement 7 7 3 1 Remove the four nuts and washers...

Страница 22: ...in Figure 25 and that the top edge is even with the top of the reclaimer 7 8 1 6 Install the front two sheet metal screws through the old screw holes to secure 7 8 1 7 Use a board or similar object as...

Страница 23: ...as needed and reattach the reclaimer top 7 8 2 8 To avoid rapid wear apply RTV caulk to fill gaps at the seams on the top and bottom of the wear plate 7 8 2 9 Reattach the reclaimer and connect the f...

Страница 24: ...ncy 7 9 14 1st Place the cone ring liner on the inside of the cone ring check fit and trim if needed Refer to the instructions provided with the adhesive some adhesives require it to be applied to bot...

Страница 25: ...ing careful not to smear the caulking Secure the top bolts and inlet baffle bolts 7 9 27 Working through the reclaimer inlet wipe the caulking seal smooth Re caulk any voids 7 9 28 Working through the...

Страница 26: ...Paragraph 1 1 1 for dust collector maintenance 8 0 TROUBLESHOOTING WARNING To avoid serious injury observe the following when troubleshooting Turn OFF the compressed air supply Bleed the supply line l...

Страница 27: ...nder out of adjustment Refer to Section 5 5 8 3 Reduction in blast cleaning rate 8 3 1 Low media level reducing media flow Check media level and replenish or replace as needed 8 3 2 Media air mixture...

Страница 28: ...re met 8 8 2 Air jet needs adjustment Check adjustment per Section 5 2 8 8 3 Nozzle is worn Replace if orifice diameter is worn 1 16 or more from original size 8 8 4 Blockage in media hose or nozzle R...

Страница 29: ...r Section 5 4 8 13 3 Dust collector filter cartridge s clogged Refer to the dust collector owner s manual noted in Section 1 1 1 8 13 4 Hole worn in flex hose between cabinet hopper and reclaimer inle...

Страница 30: ...tion Stock No Track and Table assembly as shown in Section 3 5 24841 1 Roller 25023 2 Washer 5 8 flat 03715 3 Nut 5 8 NF jam 03712 Figure 30 Aluminum oxide kit field installed includes light lined fle...

Страница 31: ...aight extension nozzle No 5 5 16 orifice 11927 No 6 3 8 orifice 11928 No 7 7 16 orifice 11929 3 9 Straight extension nozzle No 5 5 16 orifice 11924 No 6 3 8 orifice 11925 No 7 7 16 orifice 11926 4 Sid...

Страница 32: ...ssembly Refer to Figure 35 for parts 12763 12 Clamp flex hose for 4 hose 11577 for 5 hose 11578 13 Grommet 3 4 ID for media and air hose 11798 14 Adaptor pipe universal flex hose 4 for 300 cfm 23295 5...

Страница 33: ...12346 7 Fitting hose 3 8 NPT x 1 2 barb 06369 8 Hose end 1 2 barb x 1 2 fem swivel 15002 9 Nozzle ceramic No 5 green tip 11930 No 6 blue tip 11931 No 7 red tip 11932 Nozzle tungsten carbide No 5 13118...

Страница 34: ...1 2 x close 01733 14 Plug 1 2 NPT 01759 15 Nipple 1 2 x 3 01735 16 Screw 1 2 NC x 1 2 set 03471 Figure 35 9 5 View Window Assembly Figure 36 Item Description Stock No 1 Window glass 12 5 x 19 5 lamina...

Страница 35: ...1 2 fh 19571 6 Adaptor 10 32 thread x 1 8 barb 11731 7 Spring 1 1 4 x 3 1 2 20121 8 Screw 8 32 x 3 8 thread cutting 11389 9 Bumper rubber feet 21522 10 Tubing 1 8 ID twin per foot 14 ft standard lengt...

Страница 36: ...Bushing 1 4 x 1 8 NPT 02010 9 Bracket mounting 19231 10 Filter 1 2 air 01308 11 Adaptor 1 2 NPT x 1 2 flare 11351 12 Hose end 1 2 barb x 1 2 female swivel 15002 13 Hose end 1 2 barb x 3 8 male NPT 063...

Страница 37: ...for 600 cfm reclaimer replacement parts Item Description Stock No 300 cfm reclaimer with 5 outlet plate 28965 1 Gasket 5 16 x 1 adhesive backed per foot 3 ft required 00187 2 Screen assembly 8 mesh 2...

Страница 38: ...y section modular with door wear plate and baffle 29486 15 Body section modular with door rubber liners and Item 26 top plate 29495 16 Gasket 1 8 x 2 adhesive backed per foot 1 foot required at this l...

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