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BNP

®

 55 SUCTION BLAST CABINET 

Page 22

 

 

 

 

 

 

© 2019 CLEMCO INDUSTRIES CORP.  

  

www.clemcoindustries.com

  

  Manual No. 23350, Rev G, 02/19  

 

 

 

 

 

WARNING 

 

BNP 600 cfm reclaimer weigh about 100 lbs. 
When installing or removing the reclaimer, it 
must be adequately supported and secured to 
appropriate lift equipment. Failure to secure 
and use proper lift device can result in injury or 
death. When using a ladder to service the 
reclaimer, make sure it is approved for the 
application and that appropriate fall protection 
is used. Failure to use appropriate ladder and 
fall protection can result in injury.

 

 

7.8.2.3

  Unbolt the reclaimer top and remove the top, the 

inlet  adaptor,  adaptor  gasket,  and  old  wear  plate.  The 
wear plate is held in place by screws attached from the 
outside  of  the  reclaimer.  Remove  the  screws  and  pull 
out the wear plate.  
 

7.8.2.4

  Remove remnants of old caulk that will prevent 

the  new  wear  plate  from  seating  against  the  reclaimer 
wall or top. 

 
7.8.2.5

  Angle the new wear plate into the reclaimer inlet 

and position it so the straight end is flush with the inlet. 
Use  locking  pliers,  clamps,  or  other  means  where 
needed to pry the wear plate against the side of the inlet 
and inner wall. Make sure the leading edge of the wear 
plate is aligned with the reclaimer inlet and that the top 
edge is even with the top of the reclaimer.  
 
 

 

 
 

Figure 26 

 
 

7.8.2.6

  New  self-drilling  sheet-metal  screws  are 

provided  with  the  wear  plate;  match  drill  through  each 
old screw hole into the wear plate to secure. Rearrange 
the clamp(s) as needed to press the wear plate against

the  reclaimer  wall  when  installing.  NOTE:  The  wear 
plate can also be installed by prying it against the wall as 
explained in Section 7.8.1. 
 

7.8.2.7

  Replace the upper flange gasket as needed and 

reattach the reclaimer top. 
 

7.8.2.8

  To avoid rapid wear, apply RTV caulk to fill gaps 

at the seams on the top and bottom of the wear plate.  
 

7.8.2.9

  Reattach  the  reclaimer  and  connect  the  flex 

hose and media hose. 

 
7.8.2.10

  Attach  the  inlet  adaptor  pipe,  replacing  the 

gasket if worn, compressed, or otherwise damaged. 
 

7.8.2.11

  Allow  time  for  the  caulking  to  cure  before 

putting the reclaimer into service. 
 
 

7.9 

Replacing or Field Installing Optional Rubber 

Reclaimer Liners ‒ Figure 27  
 
Not available for 300 cfm reclaimers.  

 

The  reclaimer  must  be  designed  to  accept  liners  and 
have  a  removable  top,  as  shown  in  Figure  27. 

NOTE: 

The  following  instructions  are  to  replace  existing 
liners or field installing new liners into modular-style 
600 cfm reclaimers only. Modular reclaimers have an 
upper  and  lower  flange  and  have  a  removable  top 
and bottom hopper. 600 cfm modular reclaimers are 
provided on or after 09/2018 and are mounted to the 
back  of  the  cabinet  using  two  angle  brackets,  as 
shown in Figure 42, Item 17.

 

 
Installation Notes:

 

 

Make  sure  enough  13089  -  2"  adhesive-backed  gasket 
is  available  to  replace  the  compressed  or  damaged 
gasket on the reclaimer lower flange. 

  600 cfm requires 6 ft 

 

The inner cone and cone ring are glued in place. Make 
sure a multi-purpose contact adhesive, such as 3M

®

 No. 

10 neoprene contact adhesive or equal is available. 

 

It is easier to install or replace liners if the bottom hopper 
is  removed  from  the  reclaimer.  Removing  the  hopper 
provides a flat surface for the reclaimer to sit. 
 

7.9.1

  Remove  the  flex  hoses  from  the  reclaimer  inlet 

and outlet. 
 

7.9.2

  Remove  the  hopper  from  the  bottom  of  the 

reclaimer.  First  remove  the  rear,  hard  to  reach  bolts; 
making  it  easier  to  support  the  hopper  while  removing 
the easily accessible bolts. Set the hopper aside. 

Wear Plate 

Clamp 

Screws 

Align the leading edge and 

clamp where needed. 

Inlet Adaptor Pipe 

Inlet Gasket 

 During reassembly, replace if worn. 

Содержание ZERO BNP 55

Страница 1: ...is possible that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the su...

Страница 2: ...njury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTICE Notice indicates information that is considered important but not hazard related if not avoided...

Страница 3: ...rom cabinet 8 15 Dust leaking from dust collector 8 16 ACCESSORIES AND REPLACEMENT PARTS 9 0 Optional Accessories 9 1 Cabinet Replacement Parts 9 2 BNP Gun and Hose Assembly 9 3 Inlet Air Regulator As...

Страница 4: ...r 600 cfm reclaimer shown 300 cfm reclaimer does not have flanged bolt on top or hopper Debris Screen Blow Off Nozzle Metering Valve Light Lined Flex Hose Air Filter Attachment for compressed air supp...

Страница 5: ...for the HEPA option 1 7 Nozzle Options 1 7 1 Unless otherwise specified at the time of purchase the cabinet is provided with a No 5 5 16 orifice ceramic nozzle and No 5 5 32 orifice air jet Optional...

Страница 6: ...y have removable tops and are designed to accept liners Nozzles lined with boron carbide extend nozzle wear life Refer to Section 9 3 BNP Gun and Feed Assembly 1 9 5 Glass bead Most beads are treated...

Страница 7: ...he cabinet is supplied by a U ground plug plug it into a 120 volt outlet All wiring external of the cabinet is provided by the user to comply with local electrical codes 1 11 1 Electrical requirements...

Страница 8: ...2 3 2 Refer to the table in Figure 5 to determine the minimum ID air supply line to the cabinet air inlet A smaller diameter hose may reduce blasting efficiency MINIMUM COMPRESSED AIR LINE ID Air Jet...

Страница 9: ...2 5 2 Optional three phase wiring NOTE a wiring schematic is packed inside the cabinet s control panel After wiring is completed keep a copy of the schematic with the manual for future reference and...

Страница 10: ...installed kits consist of black rubber cabinet curtains refer to Section 3 2 for curtain installation and light lined flex hose If the existing flex hose is in good condition reserve the new hose for...

Страница 11: ...ack may be installed on either side of the cabinet so the table can slide out through either the right side or left side door The right side is shown in the illustrations 3 5 2 Combine the table assem...

Страница 12: ...uster and place an empty bucket of other container under the metering valve Unscrew the plastic plug from the metering valve permitting media to flow into the bucket If media does not flow it has cake...

Страница 13: ...the top of the foot pedal blasting will begin immediately WARNING Shut down the cabinet immediately if dust discharges from the dust collector or cabinet Make sure dust collector filter s are correct...

Страница 14: ...djusting tool which correctly positions the jet Instructions are provided with the tool Figure 15 5 3 Media Air Mixture media flow Figure 16 5 3 1 Check the media stream for correct media air mixture...

Страница 15: ...dia separation Before adjusting the cylinder adjust the damper on the dust collector to increase or decrease static pressure per Section 5 4 Once the damper is adjusted adjust the cylinder 5 5 1 The v...

Страница 16: ...and show how to permanently install the manometer for taking frequent readings A fitting should be installed when the manometer installation is permanent per Paragraph 5 8 6 3 Use silicone or other s...

Страница 17: ...tube NOTE Readings must be taken with the cabinet doors open and with the exhauster running Figure 20 5 8 9 To find the static pressure add the number of inches the fluid travels up one column to the...

Страница 18: ...sary to install an air dryer or aftercooler in the compressed air supply line 6 1 4 Inspect dust container Refer to the dust collector owner s manual and empty dust containers Adjust schedule based on...

Страница 19: ...as they wear The first sign of deterioration may be excessive static shocks 7 1 2 Band clamp type Band clamp type gloves are held in place by metal band clamps on the inside of the cabinet To replace...

Страница 20: ...inet window opening gasket at the first sign of media leakage around the view window or if gaskets are worn or otherwise damaged 7 5 2 Remove the window and window frame per Section 7 6 7 5 3 Remove a...

Страница 21: ...the light opening as shown in Figure 24 Press the gasket to bond Repeat the process for each side compressing the ends to seal 7 7 3 Diffuser lens replacement 7 7 3 1 Remove the four nuts and washers...

Страница 22: ...in Figure 25 and that the top edge is even with the top of the reclaimer 7 8 1 6 Install the front two sheet metal screws through the old screw holes to secure 7 8 1 7 Use a board or similar object as...

Страница 23: ...as needed and reattach the reclaimer top 7 8 2 8 To avoid rapid wear apply RTV caulk to fill gaps at the seams on the top and bottom of the wear plate 7 8 2 9 Reattach the reclaimer and connect the f...

Страница 24: ...ncy 7 9 14 1st Place the cone ring liner on the inside of the cone ring check fit and trim if needed Refer to the instructions provided with the adhesive some adhesives require it to be applied to bot...

Страница 25: ...ing careful not to smear the caulking Secure the top bolts and inlet baffle bolts 7 9 27 Working through the reclaimer inlet wipe the caulking seal smooth Re caulk any voids 7 9 28 Working through the...

Страница 26: ...Paragraph 1 1 1 for dust collector maintenance 8 0 TROUBLESHOOTING WARNING To avoid serious injury observe the following when troubleshooting Turn OFF the compressed air supply Bleed the supply line l...

Страница 27: ...nder out of adjustment Refer to Section 5 5 8 3 Reduction in blast cleaning rate 8 3 1 Low media level reducing media flow Check media level and replenish or replace as needed 8 3 2 Media air mixture...

Страница 28: ...re met 8 8 2 Air jet needs adjustment Check adjustment per Section 5 2 8 8 3 Nozzle is worn Replace if orifice diameter is worn 1 16 or more from original size 8 8 4 Blockage in media hose or nozzle R...

Страница 29: ...r Section 5 4 8 13 3 Dust collector filter cartridge s clogged Refer to the dust collector owner s manual noted in Section 1 1 1 8 13 4 Hole worn in flex hose between cabinet hopper and reclaimer inle...

Страница 30: ...tion Stock No Track and Table assembly as shown in Section 3 5 24841 1 Roller 25023 2 Washer 5 8 flat 03715 3 Nut 5 8 NF jam 03712 Figure 30 Aluminum oxide kit field installed includes light lined fle...

Страница 31: ...aight extension nozzle No 5 5 16 orifice 11927 No 6 3 8 orifice 11928 No 7 7 16 orifice 11929 3 9 Straight extension nozzle No 5 5 16 orifice 11924 No 6 3 8 orifice 11925 No 7 7 16 orifice 11926 4 Sid...

Страница 32: ...ssembly Refer to Figure 35 for parts 12763 12 Clamp flex hose for 4 hose 11577 for 5 hose 11578 13 Grommet 3 4 ID for media and air hose 11798 14 Adaptor pipe universal flex hose 4 for 300 cfm 23295 5...

Страница 33: ...12346 7 Fitting hose 3 8 NPT x 1 2 barb 06369 8 Hose end 1 2 barb x 1 2 fem swivel 15002 9 Nozzle ceramic No 5 green tip 11930 No 6 blue tip 11931 No 7 red tip 11932 Nozzle tungsten carbide No 5 13118...

Страница 34: ...1 2 x close 01733 14 Plug 1 2 NPT 01759 15 Nipple 1 2 x 3 01735 16 Screw 1 2 NC x 1 2 set 03471 Figure 35 9 5 View Window Assembly Figure 36 Item Description Stock No 1 Window glass 12 5 x 19 5 lamina...

Страница 35: ...1 2 fh 19571 6 Adaptor 10 32 thread x 1 8 barb 11731 7 Spring 1 1 4 x 3 1 2 20121 8 Screw 8 32 x 3 8 thread cutting 11389 9 Bumper rubber feet 21522 10 Tubing 1 8 ID twin per foot 14 ft standard lengt...

Страница 36: ...Bushing 1 4 x 1 8 NPT 02010 9 Bracket mounting 19231 10 Filter 1 2 air 01308 11 Adaptor 1 2 NPT x 1 2 flare 11351 12 Hose end 1 2 barb x 1 2 female swivel 15002 13 Hose end 1 2 barb x 3 8 male NPT 063...

Страница 37: ...for 600 cfm reclaimer replacement parts Item Description Stock No 300 cfm reclaimer with 5 outlet plate 28965 1 Gasket 5 16 x 1 adhesive backed per foot 3 ft required 00187 2 Screen assembly 8 mesh 2...

Страница 38: ...y section modular with door wear plate and baffle 29486 15 Body section modular with door rubber liners and Item 26 top plate 29495 16 Gasket 1 8 x 2 adhesive backed per foot 1 foot required at this l...

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