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BNP

®

 55 SUCTION BLAST CABINET 

Page 5

 

 

 

 

 

 

© 2019 CLEMCO INDUSTRIES CORP.  

  

www.clemcoindustries.com

  

  Manual No. 23350, Rev G, 02/19  

pressure, media-air mixture, visibility inside the cabinet, 
humidity, and reclaimer cleaning rate.  

 

Several variables that affect the reclaimer cleaning rate 
include  reclaimer  size  (cfm),  contamination  of  parts 
being  blasted,  media  friability,  damper  setting  (static 
pressure),  and  dust-collector  filter  loading  (differential 
pressure across the dust filters).  

 

As a rule, larger orifice air jets and nozzles deliver more 
media, requiring higher performance from the reclaimer. 
When using larger nozzles, the maximum mesh size of 
media  will  be  smaller  than  normally  recommended. 
Using  media  finer  than  those  recommended  may 
decrease visibility and, at some point, carry over to the 
dust collector. Media coarser than those recommended 
may be too dense for the reclaimer to recover from the 
cabinet hopper. 
 

1.9.2  Steel shot and steel grit: 

Steel grit or shot are 

too heavy to use in BNP-55 Cabinets. 

 
1.9.3  Sand  and  slag:

  Sand  and  slag  media  are  not 

suitable  for  cabinet  use.  Sand  should  NEVER  be  used 
for abrasive blasting because of the respiratory hazards 
associated  with  media  containing  free  silica.  Slags  are 
not recommended for cabinet use because they rapidly 
break down and are not recyclable. 
 

1.9.4  Silicon carbide, aluminum oxide, and garnet:

 

These  are  the  most  aggressive  of  the  commonly  used 
media.

 

Aggressive media may be used, but the service 

life  of  any  components  exposed  to  the  media  will  be 
reduced. To avoid unscheduled downtime and maximize 
cabinet life, periodically inspect the reclaimer wear plate, 
blast  hose,  and  nozzle  for  wear  and  replace  parts  as 
needed.  

 

When  using  aggressive  media  only  occasionally,  install 
an  optional  aluminum  oxide  kit,  which  includes  rubber 
curtains  for  the  cabinet  interior  and  a  boron  carbide-
lined nozzle. When using aggressive media on a regular 
basis,  install  the  aluminum  oxide  kit  and  a  fully  rubber-
lined  reclaimer.  Rubber-liners  are  not  available  for  300 
cfm  reclaimers.  Liners  for  600  cfm  reclaimers  can  be 
factory-installed  items,  or  field-installed  later  on 
reclaimers  if  they  have  removable  tops  and  are 
designed  to  accept  liners.  Nozzles  lined  with  boron 
carbide  extend  nozzle  wear  life.  Refer  to 

Section 9.3:

 

BNP Gun and Feed Assembly

.

 

 

1.9.5  Glass  bead: 

Most beads are treated to ensure 

free-flow operation, even in environments of moderately 
high  humidity.  Glass  beads  subjected  to  excessive 
moisture may be reused only after thoroughly drying and 
breaking up of any clumps. 
 

1.9.6  Lightweight  and  fine-mesh  media:

  When 

using  lightweight  (such  as  agricultural)  media  or  fine-
mesh  (180-mesh  and  finer)  media,  the  reclaimer  inlet 
baffle  may  need  to  be  removed  to  retain  media  and 
avoid  carry  over.  On  600  cfm  reclaimers  with  bolt-on 
removable  tops,  baffle  removal  and  replacement  is 
easily  accomplished,  as  explained  in  Section  7.10. 
Reclaimers  with  welded-on  tops  require  grinding  to 
remove the baffle, and once it is removed, it cannot be 
replaced. 
 

1.9.7  Plastic  media: 

Plastic  and  similar  lightweight 

and/or  nonaggressive  media  are  generally  not 
recommended  for  suction-style  cabinets  because  the 
lower blast velocity of suction blasting combined with the 
softer and lighter weight media do not provide the media 
impact  for  productive  blasting.  Best  performance  from 
plastic  media  is  achieved  with  pressure  blasting, 
requiring  a  pressure  vessel  with  a  60-degree  conical 
bottom. Refer to Clemco’s AEROLYTE cabinet line. 

 

 

 

This table offers a guideline to media type and selection based on standard 5/32" orifice air jet with 5/16" nozzle and 
average conditions, such as air pressure, media-air mixture, visibility, contamination of parts being cleaned, humidity, 
media friability, reclaimer cleaning rate, etc. As a rule, larger nozzles deliver more media, requiring higher performance 
from the reclaimer. Larger air jets and nozzles decrease the maximum mesh size of media from those recommended. 
Media that is finer than those recommended may decrease visibility and increase carry over to the dust collector. Media 
coarser than those recommended may be too dense for the reclaimer to recover from the cabinet hopper. 

 

 

MEDIA TYPE

 

RECLAIMER SIZE 

STEEL GRIT  STEEL SHOT 

GLASS BEAD

ALUM. OXIDE 

FINE MESH 

LIGHT WT. 

*300 cfm w/4" inlet 

Do not use 

Do not use 

No. 6 to No. 12 

60 to 180-mesh 

See 1.9.6 

See 1.9.7 

*600 cfm w/5" inlet 

Do not use 

Do not use 

No. 6 to No. 12  54 to 180-mesh 

See 1.9.6 

See 1.9.7 

 

* Standard reclaimer inlets 

 

Figure 3 

 

Содержание ZERO BNP 55

Страница 1: ...is possible that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the su...

Страница 2: ...njury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTICE Notice indicates information that is considered important but not hazard related if not avoided...

Страница 3: ...rom cabinet 8 15 Dust leaking from dust collector 8 16 ACCESSORIES AND REPLACEMENT PARTS 9 0 Optional Accessories 9 1 Cabinet Replacement Parts 9 2 BNP Gun and Hose Assembly 9 3 Inlet Air Regulator As...

Страница 4: ...r 600 cfm reclaimer shown 300 cfm reclaimer does not have flanged bolt on top or hopper Debris Screen Blow Off Nozzle Metering Valve Light Lined Flex Hose Air Filter Attachment for compressed air supp...

Страница 5: ...for the HEPA option 1 7 Nozzle Options 1 7 1 Unless otherwise specified at the time of purchase the cabinet is provided with a No 5 5 16 orifice ceramic nozzle and No 5 5 32 orifice air jet Optional...

Страница 6: ...y have removable tops and are designed to accept liners Nozzles lined with boron carbide extend nozzle wear life Refer to Section 9 3 BNP Gun and Feed Assembly 1 9 5 Glass bead Most beads are treated...

Страница 7: ...he cabinet is supplied by a U ground plug plug it into a 120 volt outlet All wiring external of the cabinet is provided by the user to comply with local electrical codes 1 11 1 Electrical requirements...

Страница 8: ...2 3 2 Refer to the table in Figure 5 to determine the minimum ID air supply line to the cabinet air inlet A smaller diameter hose may reduce blasting efficiency MINIMUM COMPRESSED AIR LINE ID Air Jet...

Страница 9: ...2 5 2 Optional three phase wiring NOTE a wiring schematic is packed inside the cabinet s control panel After wiring is completed keep a copy of the schematic with the manual for future reference and...

Страница 10: ...installed kits consist of black rubber cabinet curtains refer to Section 3 2 for curtain installation and light lined flex hose If the existing flex hose is in good condition reserve the new hose for...

Страница 11: ...ack may be installed on either side of the cabinet so the table can slide out through either the right side or left side door The right side is shown in the illustrations 3 5 2 Combine the table assem...

Страница 12: ...uster and place an empty bucket of other container under the metering valve Unscrew the plastic plug from the metering valve permitting media to flow into the bucket If media does not flow it has cake...

Страница 13: ...the top of the foot pedal blasting will begin immediately WARNING Shut down the cabinet immediately if dust discharges from the dust collector or cabinet Make sure dust collector filter s are correct...

Страница 14: ...djusting tool which correctly positions the jet Instructions are provided with the tool Figure 15 5 3 Media Air Mixture media flow Figure 16 5 3 1 Check the media stream for correct media air mixture...

Страница 15: ...dia separation Before adjusting the cylinder adjust the damper on the dust collector to increase or decrease static pressure per Section 5 4 Once the damper is adjusted adjust the cylinder 5 5 1 The v...

Страница 16: ...and show how to permanently install the manometer for taking frequent readings A fitting should be installed when the manometer installation is permanent per Paragraph 5 8 6 3 Use silicone or other s...

Страница 17: ...tube NOTE Readings must be taken with the cabinet doors open and with the exhauster running Figure 20 5 8 9 To find the static pressure add the number of inches the fluid travels up one column to the...

Страница 18: ...sary to install an air dryer or aftercooler in the compressed air supply line 6 1 4 Inspect dust container Refer to the dust collector owner s manual and empty dust containers Adjust schedule based on...

Страница 19: ...as they wear The first sign of deterioration may be excessive static shocks 7 1 2 Band clamp type Band clamp type gloves are held in place by metal band clamps on the inside of the cabinet To replace...

Страница 20: ...inet window opening gasket at the first sign of media leakage around the view window or if gaskets are worn or otherwise damaged 7 5 2 Remove the window and window frame per Section 7 6 7 5 3 Remove a...

Страница 21: ...the light opening as shown in Figure 24 Press the gasket to bond Repeat the process for each side compressing the ends to seal 7 7 3 Diffuser lens replacement 7 7 3 1 Remove the four nuts and washers...

Страница 22: ...in Figure 25 and that the top edge is even with the top of the reclaimer 7 8 1 6 Install the front two sheet metal screws through the old screw holes to secure 7 8 1 7 Use a board or similar object as...

Страница 23: ...as needed and reattach the reclaimer top 7 8 2 8 To avoid rapid wear apply RTV caulk to fill gaps at the seams on the top and bottom of the wear plate 7 8 2 9 Reattach the reclaimer and connect the f...

Страница 24: ...ncy 7 9 14 1st Place the cone ring liner on the inside of the cone ring check fit and trim if needed Refer to the instructions provided with the adhesive some adhesives require it to be applied to bot...

Страница 25: ...ing careful not to smear the caulking Secure the top bolts and inlet baffle bolts 7 9 27 Working through the reclaimer inlet wipe the caulking seal smooth Re caulk any voids 7 9 28 Working through the...

Страница 26: ...Paragraph 1 1 1 for dust collector maintenance 8 0 TROUBLESHOOTING WARNING To avoid serious injury observe the following when troubleshooting Turn OFF the compressed air supply Bleed the supply line l...

Страница 27: ...nder out of adjustment Refer to Section 5 5 8 3 Reduction in blast cleaning rate 8 3 1 Low media level reducing media flow Check media level and replenish or replace as needed 8 3 2 Media air mixture...

Страница 28: ...re met 8 8 2 Air jet needs adjustment Check adjustment per Section 5 2 8 8 3 Nozzle is worn Replace if orifice diameter is worn 1 16 or more from original size 8 8 4 Blockage in media hose or nozzle R...

Страница 29: ...r Section 5 4 8 13 3 Dust collector filter cartridge s clogged Refer to the dust collector owner s manual noted in Section 1 1 1 8 13 4 Hole worn in flex hose between cabinet hopper and reclaimer inle...

Страница 30: ...tion Stock No Track and Table assembly as shown in Section 3 5 24841 1 Roller 25023 2 Washer 5 8 flat 03715 3 Nut 5 8 NF jam 03712 Figure 30 Aluminum oxide kit field installed includes light lined fle...

Страница 31: ...aight extension nozzle No 5 5 16 orifice 11927 No 6 3 8 orifice 11928 No 7 7 16 orifice 11929 3 9 Straight extension nozzle No 5 5 16 orifice 11924 No 6 3 8 orifice 11925 No 7 7 16 orifice 11926 4 Sid...

Страница 32: ...ssembly Refer to Figure 35 for parts 12763 12 Clamp flex hose for 4 hose 11577 for 5 hose 11578 13 Grommet 3 4 ID for media and air hose 11798 14 Adaptor pipe universal flex hose 4 for 300 cfm 23295 5...

Страница 33: ...12346 7 Fitting hose 3 8 NPT x 1 2 barb 06369 8 Hose end 1 2 barb x 1 2 fem swivel 15002 9 Nozzle ceramic No 5 green tip 11930 No 6 blue tip 11931 No 7 red tip 11932 Nozzle tungsten carbide No 5 13118...

Страница 34: ...1 2 x close 01733 14 Plug 1 2 NPT 01759 15 Nipple 1 2 x 3 01735 16 Screw 1 2 NC x 1 2 set 03471 Figure 35 9 5 View Window Assembly Figure 36 Item Description Stock No 1 Window glass 12 5 x 19 5 lamina...

Страница 35: ...1 2 fh 19571 6 Adaptor 10 32 thread x 1 8 barb 11731 7 Spring 1 1 4 x 3 1 2 20121 8 Screw 8 32 x 3 8 thread cutting 11389 9 Bumper rubber feet 21522 10 Tubing 1 8 ID twin per foot 14 ft standard lengt...

Страница 36: ...Bushing 1 4 x 1 8 NPT 02010 9 Bracket mounting 19231 10 Filter 1 2 air 01308 11 Adaptor 1 2 NPT x 1 2 flare 11351 12 Hose end 1 2 barb x 1 2 female swivel 15002 13 Hose end 1 2 barb x 3 8 male NPT 063...

Страница 37: ...for 600 cfm reclaimer replacement parts Item Description Stock No 300 cfm reclaimer with 5 outlet plate 28965 1 Gasket 5 16 x 1 adhesive backed per foot 3 ft required 00187 2 Screen assembly 8 mesh 2...

Страница 38: ...y section modular with door wear plate and baffle 29486 15 Body section modular with door rubber liners and Item 26 top plate 29495 16 Gasket 1 8 x 2 adhesive backed per foot 1 foot required at this l...

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