
Section 4 — Commissioning
4-2
Part No. 750-363
4.1 OPERATING CONDITIONS
• The installation site should be as free as possible from vibration, dust, and corrosive media
• The controllers should be located as far as possible from sources of
electromagnetic fields, such as frequency converters or high-voltage
ignition transformers
• Control panel must be connected to earth ground.
• Refer to Section 3 in this manual for combustion air requirements.
4.2 FILLING BOILER
The system should be flushed, preferably with the boiler isolated, before operating the boiler.
When filling the boiler and/or hydronic system, water should be circulated to allow entrapped air to escape
at appropriate air venting provisions. Check to ensure that no leaks appear at any pipe connections and
correct if water leaks are noticed. When no air remains in the boiler, it will be possible to reset the low water
cutoff. If the low water cutoff can not be reset, it is likely that some air remains in the boiler.
4.3 CONTROL SETPOINTS
Preliminary settings of the burner/boiler safety controls are necessary for the initial starting of the boiler.
After the burner has been properly set, minor adjustments to these controls may be necessary for the
particular installation. For initial starting, set the following controls accordingly:
1. Combustion Air Proving Switch - Set the dial @ minimum.
2. Low Gas Pressure Switch - Set the dial @ minimum.
3. High Gas Pressure Switch - Set the dial @ maximum.
4. High Air Pressure Switch - Set the dial @ maximum (for operational settings see Table 4-2).
Depress all manual reset buttons for all controls prior to starting.
Note: Ensure that the post-startup checkout procedure (section 4.11) is observed following
commissioning.
Boiler room ambient conditions
Relative humidity
< 85% non-condensing
Ambient temperature range
0
o
C to 50
o
C / 32
o
F to 122
o
F
Storage temperature range
-40
o
C to 60
o
C / -40
o
F to 140
o
F
Combustion air temperature
0
o
C to 50
o
C / 32
o
F to 122
o
F
!
Warning
W h e n u s i n g d i r e c t v e n t
combustion in cold climates,
special care must be taken to
o b s e r v e c o m b u s t i o n a i r
temperature limits.
Failure to
follow this precaution may lead
to equipment damage or unsafe
operation.
Содержание ClearFire CFLC Series
Страница 6: ...vi...
Страница 14: ...Section 1 Introduction 1 8 Part No 750 363...
Страница 16: ...Section 2 Installation 2 2 Part No 750 363...
Страница 36: ...Section 2 Installation 2 22 Part No 750 363 Figure 2 13 Electrical Connections CFLC FALCON...
Страница 38: ...Section 2 Installation 2 24 Part No 750 363...
Страница 56: ...Section 3 Stack and Intake Vent Sizing and Installation 3 18 Part No 750 363...
Страница 87: ...Section 6 Parts Part No 750 363 6 3 Figure 6 1 Boiler Mechanical Assembly CFLC 4000 5000...
Страница 88: ...Section 6 Parts 6 4 Part No 750 363 Figure 6 2 Boiler Mechanical Assembly CFLC 6000 8000...
Страница 90: ...Section 6 Parts 6 6 Part No 750 363 Figure 6 4 Burner Assembly CFLC 4000 5000 UV SCANNER SEE FIGURE 6 7...
Страница 91: ...Section 6 Parts Part No 750 363 6 7 Figure 6 5 Burner Assembly CFLC 6000 8000 UV SCANNER SEE FIGURE 6 7...
Страница 95: ...Section 6 Parts Part No 750 363 6 11 Figure 6 10 Gas Train CFLC 6000 8000 optional 9 PPM NOx...
Страница 97: ...Section 6 Parts Part No 750 363 6 13 Figure 6 12 Gas train CFLC 10000 12000 optional 9 PPM NOx...
Страница 98: ...Section 6 Parts 6 14 Part No 750 363 Figure 6 13 Gas Train CFLC 4000 5000 Propane...
Страница 99: ...Section 6 Parts Part No 750 363 6 15 Figure 6 14 Gas Train CFLC 6000 8000 Propane...
Страница 100: ...Section 6 Parts 6 16 Part No 750 363 Figure 6 15 Gas Train CFLC 10000 12000 Propane...
Страница 105: ...Section 6 Parts Part No 750 363 6 21 Figure 6 20 Control Panel...
Страница 106: ...Section 6 Parts 6 22 Part No 750 363 Figure 6 21 Cables and Cable Harness...
Страница 108: ...Section 6 Parts 6 24 Part No 750 363 Figure 6 23 Casing Insulation 4000 5000 cont d...
Страница 109: ...Section 6 Parts Part No 750 363 6 25 Figure 6 24 Casing Insulation 6000 8000...
Страница 110: ...Section 6 Parts 6 26 Part No 750 363 Figure 6 25 Casing Insulation 6000 8000 cont d...
Страница 115: ...APPENDIX A Falcon Parameters...
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Страница 123: ...APPENDIX B Variable Speed Drive Parameters Sections B 1 B 5 PowerFlex 400 Sections B 6 B 8 PowerFlex 525...
Страница 124: ......
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Страница 145: ...APPENDIX C Gas Valve Page C 3 Siemens Gas Valve Page C 25 Dungs Gas Valve CFLC 4000 5000...
Страница 146: ......
Страница 147: ...Appendix C Gas Valve C 3...
Страница 148: ...Gas Valve Appendix C C 4...
Страница 149: ...Appendix C Gas Valve C 5...
Страница 150: ...Gas Valve Appendix C C 6...
Страница 151: ...Appendix C Gas Valve C 7...
Страница 152: ...Gas Valve Appendix C C 8...
Страница 153: ...Appendix C Gas Valve C 9...
Страница 154: ...Gas Valve Appendix C C 10...
Страница 155: ...Appendix C Gas Valve C 11...
Страница 156: ...Gas Valve Appendix C C 12...
Страница 157: ...Appendix C Gas Valve C 13...
Страница 158: ...Gas Valve Appendix C C 14...
Страница 159: ...Appendix C Gas Valve C 15...
Страница 160: ...Gas Valve Appendix C C 16...
Страница 161: ...Appendix C Gas Valve C 17...
Страница 162: ...Gas Valve Appendix C C 18...
Страница 163: ...Appendix C Gas Valve C 19...
Страница 164: ...Gas Valve Appendix C C 20...
Страница 165: ...Appendix C Gas Valve C 21...
Страница 166: ...Gas Valve Appendix C C 22...
Страница 167: ...Appendix C Gas Valve C 23...
Страница 168: ...Appendix C Gas Valve C 24...
Страница 186: ...Appendix C Gas Valve C 42...
Страница 187: ...APPENDIX D Falcon Alert Hold and Lockout Codes...
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Страница 230: ...Falcon Lead Lag Appendix E E 22 Figure 10 Falcon Lead Lag with outdoor reset and EMS for remote enable...
Страница 231: ...Appendix E Falcon Lead Lag E 23 Figure 11 Falcon LL with EMS for remote enable remote setpoint...
Страница 232: ...Falcon Lead Lag Appendix E E 24 Figure 12 Falcon Lead Lag with EMS for remote comms monitoring...
Страница 244: ...Falcon Lead Lag Appendix E E 36 13 Boiler Wiring Diagrams Model CFC ClearFire condensing boiler...
Страница 245: ...Appendix E Falcon Lead Lag E 37 Model CFW ClearFire hydronic boiler...
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Страница 283: ...APPENDIX F Falcon Program Module...
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Страница 285: ...Appendix F Program Module F 3...
Страница 286: ...Program Module Appendix F F 4...
Страница 287: ...Appendix F Program Module F 5...
Страница 288: ...Program Module Appendix F F 6...
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Страница 290: ...e mail info cleaverbrooks com Web Address http www cleaverbrooks com...