
Section 4 — Commissioning
4-10
Part No. 750-363
4.8 BURNER SEQUENCE
In addition to providing modulation control, the Falcon is responsible for flame supervision and burner
sequencing.
Basic burner sequencing
(Central Heat):
1. Heat request detected (Setpoint minus On Hysteresis); LCI limits and demand detected (terminals J6 3 and J8 3).
2. The CH pump is switched on.
3. After a system Safe Start Check, the Blower (fan) is switched on after a dynamic ILK switch test (if enabled).
4. After the ILK input is energized, 10 sec. allowed for IAS input (combustion air proving) to energize, and purge rate
proving fan RPM is achieved - prepurge time is started.
5. When 30 sec. purge time is complete, the purge fan RPM is changed to the lightoff speed.
6. As soon as the fan-rpm is equal to the light-off RPM, the Trial for Ignition (4 sec.) or Pre-Ignition Time is started
(depending on configuration).
7. Pre-Ignition Time will energize the ignitor and check for flame.
8. Trial for Ignition.
9. The ignition and the gas valve are switched on.
10.The ignition is turned off 5 seconds into pilot ignition.
11.The fan is kept at the lightoff rate during the stabilization timer, if any.
12.Before the release to modulation, the fan is switched to minimum RPM for the CH Forced Rate and Slow Start Enable,
if the water is colder than the threshold.
13.Release to modulation.
14.At the end of the CH-heat request the burner is switched off and the fan stays on until post purge is complete.
15.A new CH-request is blocked for the forced off time set by the Anti Short Cycle (if enabled).
16.The pump stays on during the pump overrun time (if enabled).
17.At the end of the pump overrun time the pump will be switched off.
4.9 FAN SPEED SETTINGS
Because the input is determined by the fan speed, the factory fan speed settings may have to be modified
for the particular application, for high altitudes, or when using direct vent combustion. The default fan
speed settings are intended for typical applications for the various boiler sizes. Please contact your
authorized Cleaver-Brooks representative for proper settings in high altitude and direct vent combustion
applications.
4.10 INITIAL START-UP PROCEDURE
4.10.1 Gas Train and Piping
The ClearFire burner is equipped with a combination servo-regulated gas valve and venturi mixing unit. The
gas valve consists of a single body and regulating actuator with safety shutoff. The blower speed is
controlled by the Falcon with airflow directly proportional to the speed of the fan. The airflow creates a drop
Before initial startup, check for blockages in the flue
venting or vent terminations. Inspect the burner and
furnace for any contamination or blockages.
!
Warning
Содержание ClearFire CFLC Series
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Страница 14: ...Section 1 Introduction 1 8 Part No 750 363...
Страница 16: ...Section 2 Installation 2 2 Part No 750 363...
Страница 36: ...Section 2 Installation 2 22 Part No 750 363 Figure 2 13 Electrical Connections CFLC FALCON...
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Страница 56: ...Section 3 Stack and Intake Vent Sizing and Installation 3 18 Part No 750 363...
Страница 87: ...Section 6 Parts Part No 750 363 6 3 Figure 6 1 Boiler Mechanical Assembly CFLC 4000 5000...
Страница 88: ...Section 6 Parts 6 4 Part No 750 363 Figure 6 2 Boiler Mechanical Assembly CFLC 6000 8000...
Страница 90: ...Section 6 Parts 6 6 Part No 750 363 Figure 6 4 Burner Assembly CFLC 4000 5000 UV SCANNER SEE FIGURE 6 7...
Страница 91: ...Section 6 Parts Part No 750 363 6 7 Figure 6 5 Burner Assembly CFLC 6000 8000 UV SCANNER SEE FIGURE 6 7...
Страница 95: ...Section 6 Parts Part No 750 363 6 11 Figure 6 10 Gas Train CFLC 6000 8000 optional 9 PPM NOx...
Страница 97: ...Section 6 Parts Part No 750 363 6 13 Figure 6 12 Gas train CFLC 10000 12000 optional 9 PPM NOx...
Страница 98: ...Section 6 Parts 6 14 Part No 750 363 Figure 6 13 Gas Train CFLC 4000 5000 Propane...
Страница 99: ...Section 6 Parts Part No 750 363 6 15 Figure 6 14 Gas Train CFLC 6000 8000 Propane...
Страница 100: ...Section 6 Parts 6 16 Part No 750 363 Figure 6 15 Gas Train CFLC 10000 12000 Propane...
Страница 105: ...Section 6 Parts Part No 750 363 6 21 Figure 6 20 Control Panel...
Страница 106: ...Section 6 Parts 6 22 Part No 750 363 Figure 6 21 Cables and Cable Harness...
Страница 108: ...Section 6 Parts 6 24 Part No 750 363 Figure 6 23 Casing Insulation 4000 5000 cont d...
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Страница 110: ...Section 6 Parts 6 26 Part No 750 363 Figure 6 25 Casing Insulation 6000 8000 cont d...
Страница 115: ...APPENDIX A Falcon Parameters...
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Страница 123: ...APPENDIX B Variable Speed Drive Parameters Sections B 1 B 5 PowerFlex 400 Sections B 6 B 8 PowerFlex 525...
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Страница 145: ...APPENDIX C Gas Valve Page C 3 Siemens Gas Valve Page C 25 Dungs Gas Valve CFLC 4000 5000...
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Страница 147: ...Appendix C Gas Valve C 3...
Страница 148: ...Gas Valve Appendix C C 4...
Страница 149: ...Appendix C Gas Valve C 5...
Страница 150: ...Gas Valve Appendix C C 6...
Страница 151: ...Appendix C Gas Valve C 7...
Страница 152: ...Gas Valve Appendix C C 8...
Страница 153: ...Appendix C Gas Valve C 9...
Страница 154: ...Gas Valve Appendix C C 10...
Страница 155: ...Appendix C Gas Valve C 11...
Страница 156: ...Gas Valve Appendix C C 12...
Страница 157: ...Appendix C Gas Valve C 13...
Страница 158: ...Gas Valve Appendix C C 14...
Страница 159: ...Appendix C Gas Valve C 15...
Страница 160: ...Gas Valve Appendix C C 16...
Страница 161: ...Appendix C Gas Valve C 17...
Страница 162: ...Gas Valve Appendix C C 18...
Страница 163: ...Appendix C Gas Valve C 19...
Страница 164: ...Gas Valve Appendix C C 20...
Страница 165: ...Appendix C Gas Valve C 21...
Страница 166: ...Gas Valve Appendix C C 22...
Страница 167: ...Appendix C Gas Valve C 23...
Страница 168: ...Appendix C Gas Valve C 24...
Страница 186: ...Appendix C Gas Valve C 42...
Страница 187: ...APPENDIX D Falcon Alert Hold and Lockout Codes...
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Страница 230: ...Falcon Lead Lag Appendix E E 22 Figure 10 Falcon Lead Lag with outdoor reset and EMS for remote enable...
Страница 231: ...Appendix E Falcon Lead Lag E 23 Figure 11 Falcon LL with EMS for remote enable remote setpoint...
Страница 232: ...Falcon Lead Lag Appendix E E 24 Figure 12 Falcon Lead Lag with EMS for remote comms monitoring...
Страница 244: ...Falcon Lead Lag Appendix E E 36 13 Boiler Wiring Diagrams Model CFC ClearFire condensing boiler...
Страница 245: ...Appendix E Falcon Lead Lag E 37 Model CFW ClearFire hydronic boiler...
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Страница 283: ...APPENDIX F Falcon Program Module...
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Страница 285: ...Appendix F Program Module F 3...
Страница 286: ...Program Module Appendix F F 4...
Страница 287: ...Appendix F Program Module F 5...
Страница 288: ...Program Module Appendix F F 6...
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Страница 290: ...e mail info cleaverbrooks com Web Address http www cleaverbrooks com...