
Appendix E
Falcon Lead Lag
E-5
When combining controllers with different software versions in a Falcon lead/lag net-
work, choose one with the most recent software revision as the Master Host (see Sec-
tion 4).
• Modbus network connecting all Falcon boiler controllers in the system.
• System header pressure sensor (required for lead lag operation).
• 833-05105 or 833-03577 display for each boiler.**
A Falcon lead lag kit (880-3755 for 15# steam or 880-3756 for 150# steam) is available from
Cleaver-Brooks and includes a system header pressure transmitter and Falcon Program Module for
copying parameter settings from one Falcon to another.
* Software version 3468.2550 or later required.
** If 833-03577, software version 1.4.2 or later required.
3- SPECIFICATIONS
• Maximum length of Modbus network (18 AWG 2-conductor shielded or twisted pair
cable): approx. 600 ft (200 m).
NOTE
- terminating resistors may be necessary for long
cable runs.
• Lead lag Modbus baud rate: 38400
• EMS Modbus baud rate: user selectable (9600, 19200, 38400)
Refer to appropriate manual for control component environmental specifications.
For more on the Modbus protocol, visit www.modbus-ida.org.
4- FEATURES
Falcon controllers connected in a lead lag network use the Modbus communication bus to
communicate in a ‘Master-Slave’ configuration. The ‘Master’ is a software management service and
is ‘hosted’ by one of the Falcon units in the network.
The lead lag Master is not a separate controller
and no additional control panels or devices are required to configure and operate a Falcon lead lag
network. The Master is responsible for all high-level system functions including boiler sequencing
and staging, pump/valve control, and system PID setpoint control.
•
PID setpoint control
- The lead lag Master uses a proportional-integral-derivative algorithm to
maintain system header temperature at a setpoint. Individual boilers are turned on and off as
necessary according to the configured sequence and add/drop-stage methods. PID gain settings
are user-configurable.
•
Outdoor reset
(hot water systems)
- Adjusts the setpoint according to outdoor temperature. Uses
an outdoor temperature sensor wired to one of the lead lag slaves’ sensor inputs.
•
Time of day
setpoint (night setback).
• Remote enable -
system can be enabled from a separate boiler room controller or building energy
management system (EMS).
• Remote setpoint
(hot water)
• Warm weather shutdown
(hot water) - uses the outdoor temperature and shuts down the lead lag
system at a setpoint (plus a 4 deg F hysteresis). Can be programmed to shut down immediately
or when current demand for central heat ends.
• Frost Protection
(hot water) - when an individual slave requires frost protection it notifies the lead
lag Master, which will then activate a pump or if necessary fire a burner.
• Pump control
(hot water)
-
3 configurable relays on each Falcon controller can be controlled in
conjunction with the lead lag Master.
Содержание ClearFire CFLC Series
Страница 6: ...vi...
Страница 14: ...Section 1 Introduction 1 8 Part No 750 363...
Страница 16: ...Section 2 Installation 2 2 Part No 750 363...
Страница 36: ...Section 2 Installation 2 22 Part No 750 363 Figure 2 13 Electrical Connections CFLC FALCON...
Страница 38: ...Section 2 Installation 2 24 Part No 750 363...
Страница 56: ...Section 3 Stack and Intake Vent Sizing and Installation 3 18 Part No 750 363...
Страница 87: ...Section 6 Parts Part No 750 363 6 3 Figure 6 1 Boiler Mechanical Assembly CFLC 4000 5000...
Страница 88: ...Section 6 Parts 6 4 Part No 750 363 Figure 6 2 Boiler Mechanical Assembly CFLC 6000 8000...
Страница 90: ...Section 6 Parts 6 6 Part No 750 363 Figure 6 4 Burner Assembly CFLC 4000 5000 UV SCANNER SEE FIGURE 6 7...
Страница 91: ...Section 6 Parts Part No 750 363 6 7 Figure 6 5 Burner Assembly CFLC 6000 8000 UV SCANNER SEE FIGURE 6 7...
Страница 95: ...Section 6 Parts Part No 750 363 6 11 Figure 6 10 Gas Train CFLC 6000 8000 optional 9 PPM NOx...
Страница 97: ...Section 6 Parts Part No 750 363 6 13 Figure 6 12 Gas train CFLC 10000 12000 optional 9 PPM NOx...
Страница 98: ...Section 6 Parts 6 14 Part No 750 363 Figure 6 13 Gas Train CFLC 4000 5000 Propane...
Страница 99: ...Section 6 Parts Part No 750 363 6 15 Figure 6 14 Gas Train CFLC 6000 8000 Propane...
Страница 100: ...Section 6 Parts 6 16 Part No 750 363 Figure 6 15 Gas Train CFLC 10000 12000 Propane...
Страница 105: ...Section 6 Parts Part No 750 363 6 21 Figure 6 20 Control Panel...
Страница 106: ...Section 6 Parts 6 22 Part No 750 363 Figure 6 21 Cables and Cable Harness...
Страница 108: ...Section 6 Parts 6 24 Part No 750 363 Figure 6 23 Casing Insulation 4000 5000 cont d...
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Страница 110: ...Section 6 Parts 6 26 Part No 750 363 Figure 6 25 Casing Insulation 6000 8000 cont d...
Страница 115: ...APPENDIX A Falcon Parameters...
Страница 116: ......
Страница 123: ...APPENDIX B Variable Speed Drive Parameters Sections B 1 B 5 PowerFlex 400 Sections B 6 B 8 PowerFlex 525...
Страница 124: ......
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Страница 145: ...APPENDIX C Gas Valve Page C 3 Siemens Gas Valve Page C 25 Dungs Gas Valve CFLC 4000 5000...
Страница 146: ......
Страница 147: ...Appendix C Gas Valve C 3...
Страница 148: ...Gas Valve Appendix C C 4...
Страница 149: ...Appendix C Gas Valve C 5...
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Страница 155: ...Appendix C Gas Valve C 11...
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Страница 157: ...Appendix C Gas Valve C 13...
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Страница 159: ...Appendix C Gas Valve C 15...
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Страница 161: ...Appendix C Gas Valve C 17...
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Страница 163: ...Appendix C Gas Valve C 19...
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Страница 165: ...Appendix C Gas Valve C 21...
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Страница 167: ...Appendix C Gas Valve C 23...
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Страница 187: ...APPENDIX D Falcon Alert Hold and Lockout Codes...
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Страница 230: ...Falcon Lead Lag Appendix E E 22 Figure 10 Falcon Lead Lag with outdoor reset and EMS for remote enable...
Страница 231: ...Appendix E Falcon Lead Lag E 23 Figure 11 Falcon LL with EMS for remote enable remote setpoint...
Страница 232: ...Falcon Lead Lag Appendix E E 24 Figure 12 Falcon Lead Lag with EMS for remote comms monitoring...
Страница 244: ...Falcon Lead Lag Appendix E E 36 13 Boiler Wiring Diagrams Model CFC ClearFire condensing boiler...
Страница 245: ...Appendix E Falcon Lead Lag E 37 Model CFW ClearFire hydronic boiler...
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Страница 283: ...APPENDIX F Falcon Program Module...
Страница 284: ......
Страница 285: ...Appendix F Program Module F 3...
Страница 286: ...Program Module Appendix F F 4...
Страница 287: ...Appendix F Program Module F 5...
Страница 288: ...Program Module Appendix F F 6...
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Страница 290: ...e mail info cleaverbrooks com Web Address http www cleaverbrooks com...