
Section 2 — Installation
2-18
Part No. 750-363
2.9 MINIMUM BOILER OVERPRESSURE
To prevent the occurrence of flash steam within the boiler or system, hot water boilers must operate with
proper over-pressure. System over-pressure requirements are shown in
.
Note: The ASME Code Section IV limits the maximum setting of the excess temperature control to 250
F (121
C). This is to ensure
that water temperature will not reach the boiling point (steaming) and therefore, so as not to exceed the maximum limit of this
control and in compliance with the Code, the operating limit of 230
F (110
C) is set for normal boiler operation.
While proper overpressure is required, a means to relieve excess pressure at or beyond the design pressure of
the boiler must be provided. As boiler water is heated, expansion occurs. And this expansion must be
accounted for either with an expansion tank (air filled) or with a bladder type tank. These devices permit the
water pressure to expand outside of the boiler and not impact the pressure vessel or pressure relieving
device. In accordance with code, each boiler is equipped with an ASME approved safety relieving device
should pressure build-up occur.
Table 2-10: Model CFLC Minimum Over Pressure Requirements (100% water)
2.10 CONDENSATE REMOVAL AND TREATMENT
The condensate generated during normal boiler operation must be removed in accordance with local codes
and regulations. The condensate can be piped to a local treatment system or run into the optional
condensate treatment assembly.
The water trap must be filled with water prior to commissioning and checked or refilled at each required
maintenance interval.
Notice
The condensate occurring during operation in both the boiler and the flue gas pipeline should be neutralized and piped
to a safe drain. The conditions for the discharge of condensates into public drain systems are determined by the local
authorities and municipalities.
Condensate leaving the boiler normally has a pH of 4-6. The responsible authority will inform you if a higher
pH value is required for condensate piped to drain. The CFLC neutralization system contains a compound
which acts to increase the pH of the condensate flowing through it. The neutralization system comprises
the plastic neutralization tank with condensate inlet, granulate chamber and condensate outlet. The system
is installed per
Outlet Water Temperature
Minimum System Pressure
(°F)
(°C)
PSIG
Bar
130-180
54-82
12
0.83
181-185
83-85
15
1.03
186-205
86-96
18
1.24
206-215
97-101
24
1.66
216-225
102-107
30
2.07
226-240
108-116
42
2.90
Содержание ClearFire CFLC Series
Страница 6: ...vi...
Страница 14: ...Section 1 Introduction 1 8 Part No 750 363...
Страница 16: ...Section 2 Installation 2 2 Part No 750 363...
Страница 36: ...Section 2 Installation 2 22 Part No 750 363 Figure 2 13 Electrical Connections CFLC FALCON...
Страница 38: ...Section 2 Installation 2 24 Part No 750 363...
Страница 56: ...Section 3 Stack and Intake Vent Sizing and Installation 3 18 Part No 750 363...
Страница 87: ...Section 6 Parts Part No 750 363 6 3 Figure 6 1 Boiler Mechanical Assembly CFLC 4000 5000...
Страница 88: ...Section 6 Parts 6 4 Part No 750 363 Figure 6 2 Boiler Mechanical Assembly CFLC 6000 8000...
Страница 90: ...Section 6 Parts 6 6 Part No 750 363 Figure 6 4 Burner Assembly CFLC 4000 5000 UV SCANNER SEE FIGURE 6 7...
Страница 91: ...Section 6 Parts Part No 750 363 6 7 Figure 6 5 Burner Assembly CFLC 6000 8000 UV SCANNER SEE FIGURE 6 7...
Страница 95: ...Section 6 Parts Part No 750 363 6 11 Figure 6 10 Gas Train CFLC 6000 8000 optional 9 PPM NOx...
Страница 97: ...Section 6 Parts Part No 750 363 6 13 Figure 6 12 Gas train CFLC 10000 12000 optional 9 PPM NOx...
Страница 98: ...Section 6 Parts 6 14 Part No 750 363 Figure 6 13 Gas Train CFLC 4000 5000 Propane...
Страница 99: ...Section 6 Parts Part No 750 363 6 15 Figure 6 14 Gas Train CFLC 6000 8000 Propane...
Страница 100: ...Section 6 Parts 6 16 Part No 750 363 Figure 6 15 Gas Train CFLC 10000 12000 Propane...
Страница 105: ...Section 6 Parts Part No 750 363 6 21 Figure 6 20 Control Panel...
Страница 106: ...Section 6 Parts 6 22 Part No 750 363 Figure 6 21 Cables and Cable Harness...
Страница 108: ...Section 6 Parts 6 24 Part No 750 363 Figure 6 23 Casing Insulation 4000 5000 cont d...
Страница 109: ...Section 6 Parts Part No 750 363 6 25 Figure 6 24 Casing Insulation 6000 8000...
Страница 110: ...Section 6 Parts 6 26 Part No 750 363 Figure 6 25 Casing Insulation 6000 8000 cont d...
Страница 115: ...APPENDIX A Falcon Parameters...
Страница 116: ......
Страница 123: ...APPENDIX B Variable Speed Drive Parameters Sections B 1 B 5 PowerFlex 400 Sections B 6 B 8 PowerFlex 525...
Страница 124: ......
Страница 144: ......
Страница 145: ...APPENDIX C Gas Valve Page C 3 Siemens Gas Valve Page C 25 Dungs Gas Valve CFLC 4000 5000...
Страница 146: ......
Страница 147: ...Appendix C Gas Valve C 3...
Страница 148: ...Gas Valve Appendix C C 4...
Страница 149: ...Appendix C Gas Valve C 5...
Страница 150: ...Gas Valve Appendix C C 6...
Страница 151: ...Appendix C Gas Valve C 7...
Страница 152: ...Gas Valve Appendix C C 8...
Страница 153: ...Appendix C Gas Valve C 9...
Страница 154: ...Gas Valve Appendix C C 10...
Страница 155: ...Appendix C Gas Valve C 11...
Страница 156: ...Gas Valve Appendix C C 12...
Страница 157: ...Appendix C Gas Valve C 13...
Страница 158: ...Gas Valve Appendix C C 14...
Страница 159: ...Appendix C Gas Valve C 15...
Страница 160: ...Gas Valve Appendix C C 16...
Страница 161: ...Appendix C Gas Valve C 17...
Страница 162: ...Gas Valve Appendix C C 18...
Страница 163: ...Appendix C Gas Valve C 19...
Страница 164: ...Gas Valve Appendix C C 20...
Страница 165: ...Appendix C Gas Valve C 21...
Страница 166: ...Gas Valve Appendix C C 22...
Страница 167: ...Appendix C Gas Valve C 23...
Страница 168: ...Appendix C Gas Valve C 24...
Страница 186: ...Appendix C Gas Valve C 42...
Страница 187: ...APPENDIX D Falcon Alert Hold and Lockout Codes...
Страница 188: ......
Страница 208: ......
Страница 210: ......
Страница 230: ...Falcon Lead Lag Appendix E E 22 Figure 10 Falcon Lead Lag with outdoor reset and EMS for remote enable...
Страница 231: ...Appendix E Falcon Lead Lag E 23 Figure 11 Falcon LL with EMS for remote enable remote setpoint...
Страница 232: ...Falcon Lead Lag Appendix E E 24 Figure 12 Falcon Lead Lag with EMS for remote comms monitoring...
Страница 244: ...Falcon Lead Lag Appendix E E 36 13 Boiler Wiring Diagrams Model CFC ClearFire condensing boiler...
Страница 245: ...Appendix E Falcon Lead Lag E 37 Model CFW ClearFire hydronic boiler...
Страница 282: ......
Страница 283: ...APPENDIX F Falcon Program Module...
Страница 284: ......
Страница 285: ...Appendix F Program Module F 3...
Страница 286: ...Program Module Appendix F F 4...
Страница 287: ...Appendix F Program Module F 5...
Страница 288: ...Program Module Appendix F F 6...
Страница 289: ......
Страница 290: ...e mail info cleaverbrooks com Web Address http www cleaverbrooks com...