30
LETTER I
STOCK REQUIRED
• 3/16” stock; 2”
max. width
• 2 x 5in blank
• 1 x 5-5/8 in blank
SETUP
Make chalk marks on
the 5” blanks as shown
on the “Bend
Sequence.”
BEND NO. 1
Insert the blank into
the Bender to the #1
chalk mark, and bend it to 45°. Re-check the angle.
Chalk mark the ring, or set a stop, for ease of repeating the 45° bend.
BEND NO. 2
Reverse the stock end-for-end. Slide it to the #2 chalk mark, and bend it to 45°.
Re-check the angle.
To remove the part from the Bender, remove the pin that holds the sharp-
angle-bend attachment.
FINISHING
Position the 5-5/8” piece between the bent pieces as shown and tack-weld it.
Re-check that the parts are 90°.
Grind and sand all sharp corners.
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