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LETTER D

STOCK REQUIRED

• 3/16” stock; 2” max. width

• 1x 12-1/2in blank

• 1 x 6 in blank

SETUP

Make chalk marks on the two 12-7/8”
blank as shown on the “Bend
Sequence.”

BEND NO. 1

Insert the blank into the Bender to the
#1 chalk mark (as in A), and bend it
to 45°. Re-check the angle before
you go on to the second bend.

Chalk-mark the ring, or set a stop, for
ease of repeating the 45° bend.

BEND NO. 2

Slide the stock to the #2 chalk mark
(as in B), and bend it to 45°. Re-check
the angle.

Remove the blank from the Bender.
Re-check that the bend leg is at 90°
to the front of the “D”.

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Содержание 7630073

Страница 1: ...OPERATION INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0319 ISS 2 COMPACT PARTS BENDERS MODEL NO CCB1B CCB2B PART NO 7630073 7630074...

Страница 2: ...manufacture for a period of 12 months from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abus...

Страница 3: ...r than 5 8 in EXCEPTION Rebar that is 1 2 in diameter may be bent around the 3 die only NEVER bend round stock when using the sharp angle bend attachment Use only flat hot rolled mild steel up to 3 16...

Страница 4: ...washers and lock nuts 2 Insert the loop end of the handle inside the loop of the ring assembly and secure it by inserting one of the two longer hitch pins 3 Remove the R clip from the handle pin then...

Страница 5: ...rt If the stop block is used orient it properly Refer to pages 4 and 5 for more information on the stop block and the sharp angle bend attachment 4 Insert the blank stock into the bender and position...

Страница 6: ...ndle rotation Make a test part with scrap material and reposition the adjustable stop as necessary Tighten bolt and nut securely before bending production parts NOTE If precise dimension are required...

Страница 7: ...bent the size of the centre pin die and the orientation of the stop block POSITIONING THE STOP BLOCK The stop block can be placed in several positions by rotating it on the hinge pin or by turning it...

Страница 8: ...ck to a different orientation or move the block one hole closer to the centre POSITIONING THE BLOCK SUPPORT The block support must be located under the stop block as shown to keep the block centered v...

Страница 9: ...n on page 6 with the stop block Install the support in the 3 loop hole so it will support the attachment but not interfere with inserting the hitch pin all the way through the attachment s hole and th...

Страница 10: ...die in the handle 2 hole 2 With a long hinge pin install the stop block oriented as in A 3 Insert the round stock into the Bender so that it extends 2 beyond the centre pin die see B and make the fir...

Страница 11: ...one face of the material and the 3 and 4 marks are on the opposite face 3 Insert the flat stock into the bender to the 1 mark as in A and make a 90 bend Check the angle before continuing 4 Set the ad...

Страница 12: ...the handle 2 hole 3 With a long hinge pin install the stop block oriented as in A below 4 Insert the flat stock into the bender so that it extends 1 in beyond the centre pin die as in B below 5 Clamp...

Страница 13: ...tock NOTE To make other sizes of clamps experiment to find the appropriate die sizes and stop block orientation 1 With a long hinge pin attach the handle and ring loops at their centre pin holes Insta...

Страница 14: ...the sharp angle bend attachment 9 You will have to temporarily remove the centre pin to insert the piece into the bender Slide the piece as far left as possible against the centre pin as in D 10 Make...

Страница 15: ...oops at their centre pin holes Install a 1 die on the centre pen 2 With the short hinge pin install a 2 die in the handle 2 hole 3 With a long hinge pin install the stop block Orientate the block appr...

Страница 16: ...the additional length desired to the blank length indicated for example to make a U bolt that is 1 longer add 2 to the blank length BEND RADIUS Eight bend radiuses are possible by selecting from the s...

Страница 17: ...K FINISHED SIZE SETUP FOR BENDING Length I D Blank Length Loop Hole No Stop Block Orientation Stop Block meas t Centre Pin Die Handle Die Handle Hole No 2 1 5 1 2 Flush 1 2 2 2 1 5 1 2 1 2 2 2 1 6 1 1...

Страница 18: ...7 2 4 1 2 2 3 2 8 2 4 15 16 2 2 2 FINISHED SIZE SETUP FOR BENDING Length I D Blank Length Loop Hole No Stop Block Orientation Stop Block meas t Centre Pin Die Handle Die Handle Hole No 2 1 6 1 1 1 2 2...

Страница 19: ...l for forming the letters Follow the bending steps exactly and in the sequence given This is especially important for the letter S which is the most difficult to form To avoid wasting material practic...

Страница 20: ...letter LETTER A STOCK REQUIRED 3 16 stock 2 max width One 14 blank One 3 1 2 blank SETUP Make chalk marks on the 14 blank as shown on the Bend Sequence BEND NO 1 Insert the stock into the Bender to th...

Страница 21: ...BEND NO 1 Insert one of the blanks into the Bender to the 1 chalk mark as in A and bend it to 45 Re check the angle before you go on to the second bend Chalk mark the ring or set a stop for ease of r...

Страница 22: ...ps together Tack weld the 6 in piece to form the back of the letter B Grind and sand all sharp corners LETTER C STOCK REQUIRED 3 16 stock 2 max Width 1x 14 in blank SETUP Make chalk marks on the 14 bl...

Страница 23: ...to 45 Re check the angle BEND NO 3 Slide the stock to the 3 chalk mark as in C and bend it to 45 Re check the angle FINISHING Reverse the stock end for end Slide it to the 4 chalk mark as in D and ben...

Страница 24: ...24 To remove the part from the bender remove the pin that holds the sharp angle bend attachment FINISHING Grind and sand all sharp corners...

Страница 25: ...the blank into the Bender to the 1 chalk mark as in A and bend it to 45 Re check the angle before you go on to the second bend Chalk mark the ring or set a stop for ease of repeating the 45 bend BEND...

Страница 26: ...NO 4 Slide the stock to the 4 chalk mark as in D and bend it to 45 Re check the angle Re check that the two legs are parallel To remove the part from the Bender remove the pin that holds the sharp an...

Страница 27: ...14 9 16in blank 1 x 2 1 2 in blank SETUP Make chalk marks on the 14 9 16 blank as shown on the Bend Sequence BEND NO 1 Insert the blank into the bender to the 1 chalk mark as in A and bend it to 45 Re...

Страница 28: ...nd that the top and bottom of the E are parallel To remove the part from the bender remove the pin that holds the sharp angle bend attachment FINISHING Tack weld the 3 1 2 in insert piece in piece bet...

Страница 29: ...e angle To remove the part from the bender remove the pin that holds the sharp angle bend attachment FINISHING Position the 3 piece as shown and tack weld it Grind and sand all sharp corners LETTER H...

Страница 30: ...e check the angle Chalk mark the ring or set a stop for ease of repeating the 45 bend BEND NO 2 Reverse the stock end for end Slide it to the 2 chalk mark and bend it to 45 Re check the angle To remov...

Страница 31: ...he angle before you go on to the second bend Chalk mark the ring or set a stop for ease of repeating the 45 bend BEND NO 2 Slide the stock to the 2 chalk mark as in B and bend it to 45 Re check the an...

Страница 32: ...il it measures 6 in as shown FINISHING Tack weld the pieces together as shown Re check that the outer tips of the bent piece are equal distances from the straight piece Grind and sand all sharp corner...

Страница 33: ...e check the angle To remove the part from the bender remove the pin that holds the sharp angle bend attachment FINISHING Grind and sand all sharp corners LETTER M STOCK REQUIRED 3 16 STOCK 2 max width...

Страница 34: ...N STOCK REQUIRED 3 16 STOCK 2 max width 1 X 8 1 16 blank 2 x 6 in blanks SETUP Make chalk marks on the 8 1 16 blanks as shown on the Bend Sequence BEND NO 1 Insert the blank into the Bender to the 1 c...

Страница 35: ...CK REQUIRED 3 16 STOCK 2 MAX WIDTH 1 X 14 Blank 1 x 3 7 8 Blank SETUP Make a letter C from the 14 blank as shown on page 17 FINISHING Tack weld the two pieces together as shown Grind and sand all shar...

Страница 36: ...ter O above FINISHING Tack weld the short pieces to the O as shown above Grind and sand all sharp corners LETTER R STOCK REQUIRED 3 16 STOCK 2 MAX WIDTH 1 X 8 7 8 Blank 1 x 6 Blank 1 x 3 1 8 Blank SET...

Страница 37: ...lank into the Bender to the 1 chalk mark as in A and bend it to 45 Re check the angle Chalk mark the ring or set a stop for ease of repeating the 45 bend Note that Bends 3 and 7 are to 41 BEND NO 2 Sl...

Страница 38: ...rse the stock end for end Slide the blank to the 5 chalk mark as in E and bend it to 45 Re check the angle BEND NO 6 Slide the blank back to the 6 chalk mark as in F and bend it to 45 Re check the ang...

Страница 39: ...harp angle bend attachment to allow space for the blank Insert the blank and reinstall the pin Slide the blank to the 9 chalk mark as in I and bend it to 45 Re check the angle BEND NO 10 Again reverse...

Страница 40: ...Sequence BEND NO 1 Insert the blank into the bender to the 1 chalk mark as in A and bend it to 45 Re check the angle Chalk mark the ring or set a stop for ease of repeating the 45 bend BEND NO 2 Reve...

Страница 41: ...mark the ring or set a stop for ease of repeating the 45 bend BEND NO 2 Slide the blank to the 2 chalk mark as in B and bend it to 45 Re check the angle BEND NO 3 Reverse the stock end for end Slide...

Страница 42: ...42 LETTER V STOCK REQUIRED 3 16 STOCK 2 MAX WIDTH 1 X 13 1 2 Blank...

Страница 43: ...nd bend it to 75 BEND NO 2 Slide the blank to the 2 chalk mark as in B and bend it to 75 To remove the part pull the pin in the sharp angle bend attachment FINISHING Grind and sand all sharp corners L...

Страница 44: ...n on the Bend Sequence BEND Insert the blank into the Bender to the chalk mark and bend it until the outside dimension is 6 in as shown FINISHING Tack weld the two pieces together Check that the parts...

Страница 45: ...o the 2 chalk mark as in B and bend it to 80 Re check the angle To remove the part pull the pin from the sharp angle bend attachment FINISHING Grind and sand all sharp corners LETTER Z STOCK REQUIRED...

Страница 46: ...o 50 FINISHING Tack weld the bent piece to the two 4 1 2 pieces The legs of the Z should be parallel 6 apart Grind and sand all sharp corners COMPONENT PARTS Item Description 1 Spacer loop 2 Bolt x 4...

Страница 47: ...d attachment 10 Stop Block 20 Stand CCB1B 11 Support block 20 Stand CCB2B 12 Bolt x 1 in 21 Die 1 in 13 Adjustable stop 22 Die 1 in 14 Fixed stop 23 Die 1 in 15 Hitch Pin short 24 Die 1 in 16 Handle e...

Страница 48: ......

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